Namco Motorcross Go Amendment Ins For Replacements Instruction Manual

MOTOCROSS GO!™
Instructions for replacing the
Steering Drive Gears and Drive Belt 

Removing the Handle Bar Assembly
1. Remove 5off Security screws (M5x12) and remove the Steering Cover Vac-Form.
2. Disconnect the handlebar connector.
3. Remove 2off Pozi head screw (M5x10) and remove the Cable Joint Plate.
4. Remove the Pozi head screw (M4x12) to disconnect the Earth Tag.
5. Remove 8off Socket cap screws (M8x20) and remove the left and right support
brackets.
6. Lift the Handle Bar assembly from the bike moulding only sufficient to disconnect
the motor connector, then remove the Handle...

Replacing the Gears and  Drive Belt
1. Disconnect the potentiometer connector.
2. Remove the grub screw (M4x10) and remove the potentiometer, complete with
bracket. (Take care not to loose the grub screw which is reqired to refit the
potentiometer.)
3. Slacken the 4off Hex head screws (M6x16), securing the motor mounting plate.
4. Slacken the Lock Nuts (M6) and Adjustment Screw (M6x50), to remove the tension
from the Drive Belt, and remove the Drive Belt.
5. Loosen the grub screw (M4x10) on the Large...

9. Fit the spacer (supplied) to the motor shaft, and fit the new Small Gear.
Note: When fitting the small gear ensure that one of the two retaing grub screws
engage on the flat of the motor shaft.)
10. Refit the new Drive Belt.
11. Adjust the tension of the new drive belt with the adjuster screw (M6x50). When the
tension is correct, re-tighten the two lock nuts (M6)
Note:
When refitting the Drive Belt adjust the Adjuster screw (M6x50) to obtain a belt
tension of 7.5~9.5kgf. When tensioned correctly a...

Re-Fitting the Handle Bar Assembly
1. Lift the handle bar assembly back into the bike moulding and connect the motor
connector.
2. Refit the left and right support brackets with the 8off Socket cap screws (M8x20).
3.  Refit the earth tag with the Pozi head screw (M4x12).
4. Refit the Cable Joint Plate with the 2off Pzi head screws (M5x10).
5. Re-connect the connector.
5. Refit the Steering Cover vac-form with the Security screws (M5x12).
RE-INITIALIZE THE BIKE  BEFORE NORMAL GAME PLAY
Dispose of the old...

1. Ensure that the Bike and Handlebar assemblies are in their central stand-by
positions.
2. Slide the Test switch “ON” and select ‘BIKE INITIALIZATION’ from the menu screen
(See 6-3 page17). The following screen will be displayed.
3. After the five seconds the initialization is complete and the following screen will be
displayed.
4. When the value of ‘GAS’, ‘BRAKE’, ‘STEER’, and ‘BANK’ is around ‘0000’, and ‘OK’
is displayed when each item is operated, the adjustment is completed. Otherwise,
select...

m e t Ino i t p i r c s e DoN t r a P
9M3 S T 5 4 1 y e l l u P e g r a L0 5 7 0 0 0 6 4
0 1SM 3 T 6 3 r a e G r u p S1 5 7 0 0 0 6 4
1 1M3 S 5 1 X 7 3 5 t l e B e v i r D y e l l u P9 4 7 0 0 0 6 4
5 1re c a p S y e l l u P2 5 7 0 0 0 6 4
NEW PART NUMBERS