Motorola Vhf 136 174 Mhz Uhf 435 480 Mhz 6881096c38 Manual
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Chapter 7 VHF (136-174 MHz) Band Information 7.1 Model Chart Business Portable Radio, VHF, 136-174 MHz Model Description AAH49KDF8AA1A_Business Portable, 136-174 MHz, 2-5W, 12.5/25 kHz, 16 Ch. AAH49KDF8AA1A_ Business Portable, 136-174 MHz, 2-5W, 12.5/25 kHz, 4 Ch. ItemDescription X PMUD1925_ Business Portable, 136 -174 MHz, 2-5W, 12.5/25 kHz, 16 Ch. XPMUD1922_Business Portable, 136 -174 MHz, 2-5W, 12.5/25 kHz, 4 Ch. X DSAXRK210004 Front Housing Kit, Black CP125 XDSAXRK210001Front Housing Kit, Black BC120 X X DSAXRK210002 Front Housing Kit, Grey XXPMDN4061_Chassis Hardware Kit (1-Piece Audio Jack R2) X X DS1M001120 Chassis Hardware Kit (2-Piece Audio Jack) XXDSAXRA110001Volume Knob Assembly X X DSAXRK290001 LCD Kit XXDSAXRA220001Speaker Assembly X X DSAXRM2B0001 Screw M2.6 XXDSAXRM2A0001Battery Contact Gasket X X DSAXRM250001 Main Gasket XXDSAXRM120001Volume Knob Gasket X X DSAXRM2C0001 Gasket (Screw 26) XXPMDN4063ABack Chassis Kit (1-Piece Audio Jack) X X DSM5190001 Back Chassis Kit (2-Piece Audio Jack) XXDSAXRM140001PTT Button X X PMNN4063_R Battery Std NiMH XXPMAD4012_VHF Stubby 9cm Antenna, 136-155 MHz X X PMAD4013_ VHF Stubby 9cm Antenna, 155-174 MHz XXPMAD4014_VHF Helical 14cm Antenna, 136-155 MHz X X PMAD4015_ VHF Helical 14cm Antenna, 155-174 MHz
March, 20066881096C38 7-2VHF (136-174 MHz) Band Information: Model Chart XXPMAD4027_VHF Helical 15cm Antenna, 136-155 MHz X X PMAD4028_ VHF Helical 15cm Antenna, 148-174 MHz XXNAD6502_Standard VHF Heliflex Antenna, 150-162 MHz X X PMTN4087_ Standard Rapid Rate Charger Kit, 120V X3380384W23CP125 Nameplate X DSAXRM160001 BC120 Nameplate XXHLN9844_2 Spring Belt Clip X 6881096C35 Business Portable Radio User Guide (English) X6881098C60CP125 Radio User Guide (English/French) X = indicates one of each is required.Business Portable Radio, VHF, 136-174 MHz Model Description
Specifications7-3 March, 20066881096C38 7.2 Specifications General TransmitterReceiver All specifications are subject to change without notice. VHF Frequency:136-174 MHz Channel Capacity: 16, 4 Power Supply:7.5 Volts ±20% Dimensions with Stan- dard High Capacity NiMH Battery:115.5mm x 56mm x 35mm Weight: with Standard High Capacity NiMH Battery:350 g Average Battery Life @ (5-5-90 Duty Cycle)(Low Power) >11 hrs(High Power) >8 hrs Sealing:Passes rain testing per IPX4 (EN60529=1991) Shock and Vibration:Meets MIL STD 810C, D and E Dust:Meets MIL STD 810C, D and E Humidity: Weather resistant housing passes EIA RS-316B VHF RF Output NiMH @ 7.5V:Low 2 WHigh 5 W Channel Spacing 12.5/25 kHz Freq. Stability (-30°C to +60°C)0.00025% Spurs/Harmonics: -26 dBm Audio Response: (from 6 dB/oct. Pre- Emphasis, 300 to 3000Hz)+1, -3 dB Audio Distortion: @ 1000 Hz, 60% Rated Max. Dev.
March, 20066881096C38 7-4VHF (136-174 MHz) Band Information: Theory of Operation 7.3 Theory of Operation 7.3.1 General Information Your radio has two printed circuit boards: the Controller board, and the Radio Frequency (RF) and Audio Frequency board. The Controller board contains the CPU/Control section. The RF board contains the VCO/Synthesizer section, Transmitter section, Receiver section, Transmitter Audio circuitry, Receiver Audio circuitry, and Battery section. 7.3.2 Power Distribution Figure 7-1. The above figure illustrates the DC distribution throughout the radio board. A battery supplies power directly to the electronic on/off control. Radio power supply is triggered by the Power Switch (On/ Off/Volume control) and +SW B is distributed as show in the figure. Regulator output 5V is supplied to the CPU. +SW B continues to support the Audio Power AMP, 5V Regulator, TX Regulator until the radio is turned off. The radio can be turned off on two ways: 1.Power Switch turned-off 2. Low Battery When a low battery level is detected by the CPU, it stores the radio personality data to EEPROM before turning off the radio. 7.3.3 Power up Sequence 1. Power supply is turned on by the On/Off/Volume Control (Power Switch). 2. Power from battery is supplied to the regulator through the switch. 3. Output (5V) from the regulator is directed to the CPU (Q101). 4.Q105 resets the CPU (Q101). 5. The CPU loads radio personality data from EEPROM after the reset. 6. This personality data is used to initialize the radio. 5V REG Q204 RX SW Q211 TX/RX SW Q210, 211 TX REG Q201,202 RF AMP Q404Local AMP Q416IF AMP Q408IF AMP Q506LPF Q502HPF Q505 Audio Power AMP Q702 RF PA Q411Driver AMP Q412 MIC AMP Q602Sub Audio LPF Q610 VCO Buffer Q308PLL IC Q323 RF Power Control Q419TX Driver Q413,414 + SW BSAVE SW Q210RX +5V TX +5V TX/RX SW Q309,310TX VCO Q325 RX VCO Q324 Battery Diode Q126 Reset Q105CPU Q101EEPROM Q114DA Converter Q121 Ripple Filter Q330 Power Switch SW201
6881096C38March, 2006 VHF (136-174 MHz) Band Information: Theory of Operation 7-5 7. The radio restores last power up state (i.e. state before the radio was turned-off). 8. Power is supplied to PLL circuitry. 9. Power is supplied to Rx and Rx VCO circuitry. 10. CPU sends data to PLL circuitry. If LOCK status is confirmed, radio continues the power-up sequence. Otherwise, PLL ERR is displayed. 11. If the Rx audio level is less than the pre-programmed squelch level, and other unmuting conditions are met, the radio will open squelch. 7.3.4 CPU / Control Section When the radio is turned ON, the CPU (Q101) reads the radio status from the EEPROM Q114. It also monitors the keypad, the PTT line and other inputs such as the squelch detect, etc. continuously. When there is a channel change, the CPU sends the correct frequency information to the synthesizer via pins 2, 87, and 100. The CPU is clocked by the 8.388608MHz oscillator, which is composed of X101, C101, C106, and R158. 7.3.5 VCO / Synthesizer Section This section consists of the Temperature-Compensated Crystal Oscillator (TCXO), Voltage Controlled Oscillator (VCO), Synthesizer and the Loop Filter. These circuits are found on the RF board. 7.3.5.1 Temperature-Compensated Crystal Oscillator (TCXO) The reference oscillator is a temperature compensated crystal-controlled, Pierce type circuit. It utilizes a logic gate within Q323 as a gain element. C335 is used to adjust the oscillator on frequency (14.4MHz) at room temperature (22°C). Temperature variations cause resistance changes in thermistor R330 and R567, which is on the base of Q320, thus varying the voltage applied to varactor Q322. This changes the impedance across crystal X301 in a manner complementary to the temperature drift characteristic of the crystal. In this way, the reference oscillator is held within the specified ±2.5 PPM from -30 to +60°C. 7.3.5.2 Voltage-Controlled Oscillators Only one of the VCOs runs at a time, which is controlled by Q310 and Q101. The receive VCO consists of C344-C351, L302, L305, L306, L312-L314, Q311, and Q324. This VCO oscillates at 45.1 MHz above the programmed receive frequency. The VCO’s oscillating frequency is tuned by the varactor Q311. The tuning voltage is supplied from the output of the Loop Filter. The output of the VCO is AC coupled (C352) to the synthesizer and the output buffer Q308 respectively. The output of the VCO buffer Q308 is AC coupled (C475 and R442-R444, C312, C313) to the synthesizer and the output buffer Q416 respectively. When the PTT is pressed, Q101 pin 36 goes low (approx. 0V) disabling the receive VCO by the Q310 and biases on Q309 to enable the transmitter VCO. The transmitter VCO consists of C353, C355, C357, C358, L315, L317, L318, Q325, Q326, and Q329. This VCO oscillates on the programmed transmit frequency. The VCO’s oscillating frequency is tuned by the varactor Q326. The tuning voltage is supplied from the output of the Loop Filter. The transmit voltage controlled oscillator is directly frequency-modulated and operates on the carrier frequency. In the receive mode, the transmit VCO is disabled and the receive VCO is enabled, producing the receive local oscillator signal at a frequency 45.1 MHz above the incoming receive frequency. The synthesizer is tuned in 5.00 kHz or 6.25 kHz steps.
March, 20066881096C38 7-6VHF (136-174 MHz) Band Information: Theory of Operation 7.3.5.3 Synthesizer The frequency synthesizer is a large-scale monolithic synthesizer integrated circuit Q323. The synthesizer IC contains a dual modulus prescaler, programmable divide-by-N counter, prescale control (swallow) counter, reference oscillator, reference divider, phase detector, charge pump and lock detector. Also, included in Q323 are shift registers and control circuits for frequency controls and general device control. RF output from the active VCO is AC coupled to the synthesizer Q323 prescaler input at Pin 8. The divide counter chain in Q323, consisting of the dual-modulus prescaler, swallow counter and programmable counter, divides the VCO signal down to a frequency very close to 5.00 kHz or 6.25 kHz which is applied to the phase detector. The phase comparator compares the phase with the 5.00 kHz or 6.25 kHz reference signal from the reference divider and drives the external charge pump (Q314, Q315 and Q301). The synthesizer unlock detector circuit prevents the operation of the transmitter and receiver, when the phase lock loop (PLL) is unlocked. The following discussion assumes the unit has been placed in the transmit mode. Q323 lock detector Pin 7 goes high when the PLL is locked. This high level is applied to Pin 25 of the CPU Q101. A software timing routing brings the RX/TX line low (Pin 36 of Q101). With the RX/TX line goes low, Q209 is cut off and Q208 is biased on passing +5VTX-B to Q202; it biases on Q201 to pass switched TX-B to the transmitter amplifier string which enables transmission. When the PLL is unlocked, the lock detector at Q323 Pin 7 will begin pulsing low. A RC circuit converts this low pulse to a low level for the CPU. The CPU then changes the RX/TX line to a high, thus signaling the other transistor switches to drive Q201 into cutoff, which disables transmission. Therefore, the transmitter remains disabled while the loop remains out of lock, and “PLL ERR” is displayed. 7.3.5.4 Loop Filter The Loop Filter, a passive lead-lag filter consisting of R314-R317, R356, C323, C369, and C371, integrates the charge pump output to produce the DC turning voltage for the VCO. One parasitic pole, consisting of RF chokes L306/L318, prevent modulation of the VCOs by the 5.00 kHz or 6.25 kHz reference energy remaining at the output of the loop filter. Direct FM is obtained for modulating frequencies outside the PLL bandwidth by applying the CTCSS/DCS signals and the pre- emphasized, limited microphone audio to the VCO modulation circuit. The modulation circuit consists of R347 and Q329. 7.3.6 Transmitter Section 7.3.6.1 RF Power Amplifier After the PTT is pressed, the +5VTX-B line switches to approximately 5V. Q309 is turned on, enabling transmit VCO. The VCO buffer, pre-driver, driver and power amplifier are biased on by Q201. Q201 is biased on by the +5VTX-B line switching to 5V. RF output from the transmit VCO (Q325) is applied to the VCO output buffer Q308. Output from Q308 feeds the buffer Q414. The output signal from Q414 feeds the pre-driver amplifier Q413, and feeds the driver amplifier Q412, whose output from the driver stage feeds the final RF power amplifier Q411 to produce the rated output power of 5 watts. The final output feeds to a low-pass filter (C446-C448, C451, C452, L418, and L419) and then to the transmit/receive switch Q410. RF power is then fed to the antenna via the output low-pass filter consisting of C440-C445, L415, and L416. 7.3.6.2 Antenna Switching Switching of the antenna between the transmitter and the receiver is accomplished by the antenna transmit/receive switch consisting of diodes Q409 and Q410. In the transmit mode, switched TX B+ is applied through R419 and RF choke L417, hard forward biasing the two diodes on Q410, thus permitting the flow of RF power from the output of the low-pass filter. L414 and C445 isolate the receiver circuit from the transmitter power input.
6881096C38March, 2006 VHF (136-174 MHz) Band Information: Theory of Operation 7-7 7.3.7 Power Control Output power is controlled by the CPU (Q101), the D/A converter (Q121), the dual Op-Amp (Q419), which is used as a differential amplifier and comparator. Current is sensed by the voltage drop across R445. When the radio is in high power mode, this voltage is compared to the D/A converter voltage at 5-watt. When the radio is in low power mode, this voltage is compared to the D/A converter voltage at 1-watt. The power output is then reduced or increased by varying the applied voltage to the gate of the power amplifier Q411 and Q412. 7.3.7.1 Transmitter Audio Circuits The transmitter audio circuits consist of the audio processing circuits, the CTCSS circuits and the DCS circuits. 7.3.7.1.1 Audio Processing Transmit speech audio is provided by either the internal electric microphone M101 or the external microphone. The audio is pre-emphasized by 6 dB per octave by C615 and R655, and then its signal is amplified. The microphone audio is directed to amplifier Q602B, Q602A, low-pass filter Q602C, and Q602D. Q602A has limiting function. The modulation adjustment is done by potentiometer RV601, and directed to a four-pole active low-pass filter. The resulting signal is then limited, and is directed to a low pass filter (-18 dB per octave roll-off above 3 KHz). The audio is then directed through the 25 KHz/12.5 KHz channel spacing SW Q601 to varactor diode Q329 in transmit VCO. By varying the voltage on the varactor diode Q329 at an audio rate, VCO output is frequency- modulated. 7.3.7.1.2 CTCSS Tone Encoder / Digital Code Squelch (DCS) Encoder CTCSS signals and DCS signals are synthesized by CPU Q101 and appear as pulse waveform on I/O line Pin 7. This I/O line is directed to a digital-to-analog converter network (consisting of C136, C173, R150, R177 and R182), which produces a pseudo-sine wave at its output. The waveform is smoothed by low pass filters Q610B to produce an acceptable sine wave output. The CTCSS tone signal is adjusted to the proper level by RV602. 7.3.8 Receiver Section 7.3.8.1 Receiver Front End In the receive mode, the RF signal enters thorough the antenna, then through the low-pass filter C439-C445, and L414-L416. The diodes Q409 and Q410 are biased off, so that the output of the low-pass filter is coupled (C437, C438, L413 and R418) to the first band-pass filter C401-C406, C408-C410, L401, L402, PCB_L1, Q401, R401, and to the Front End RF overload protection diode pair Q403. The signal from the band-pass filter is directed to the input of the RF amplifier Q404. The output of the RF amplifier is sent to three stages of band-pass filters, consisting of C415-C429, C486, L404-L406, Q405 and R410. The output from the band-pass filter is directed to the mixer Q407/L407. 7.3.8.2 Local Oscillator (LO) The Receive VCO (C344-C351, L302, L305, L306, L312-L314, Q311, and Q324) provides the LO signal. The VCO runs at 45.1 MHz above the desired receive frequency and is applied to output Buffer Q308/Q416. The output of the buffer is sent through the low-pass filter C430, C431, L409 , and to the mixer Q407/L408.
March, 20066881096C38 7-8VHF (136-174 MHz) Band Information: Theory of Operation 7.3.8.3 Mixer The mixer is a DBM type (L407, Q407, L408). The mixer LO frequency is 45.1 MHz above the desired receiver frequency. When the receiver frequency is present, the mixer output will be a 45.1 MHz signal. The mixer output is peaked for 45.1 MHz at L410, C432 and R413, and the signal is filtered by crystal filter F402 and amplified by Q408 before being directed to IF IC Q506. The 45.1 MHz IF signal and LO frequency of 44.645 MHz (X501) are mixed in Q506. The 455 kHz ceramic filter, F501 or F502, filters the second mixer’s output. The resulting signal is the second IF signal. The mixer’s output is then fed to the internal limiting amplifier, and consequently to the FM decoder. 7.3.8.4 FM Detector and Squelch The FM detector output is used for squelch, decoding tones and audio output. The squelch amplifier is inside of Q506, and its output is fed to an internal rectifier and squelch detector. The output on Q506 Pin 14 signals the CPU Q101 with a low (~0V) to unmute the radio. The audio is unmuted by the CPU Q101 Pin 41 switching to a high (~5V), thus biasing on Q503. The audio is then routed to the audio amplifier Q702 via the volume control SW201. 7.3.8.5 Receiver Audio Circuit The detector’s audio output is fed to the tone (CTCSS and DCS) low-pass filter Q505A. Then the output of the low-pass filter is routed to the second stage filter Q505B. The output of Q505B is passed to Q505C. The output of Q505C is directed to the squaring circuit Q505D, and finally to the CPU Q101 Pin 22 for decoding. The detector output feeds the audio high-pass filter Q502. The output of the audio high-pass filter feeds the Volume Control SW201 (VOL). From the wiper arm on the Volume Control, the audio is routed to Pin 4, which is the input to the audio power amplifier Q702. The output of the audio power amplifier is routed through the earphone jack J701 to the internal speaker SP701. 7.3.9 Battery Section The battery connects to the contact (CN201). The positive terminal of the battery connects to the ON/OFF Volume control switch (SW201), and the negative terminal connects to PWB ground. Low battery is detected by R127/R128 and voltage regulator Q204. Battery voltage status is monitored by Pin 19 of the CPU Q101 through R127/R128. When the battery voltage goes below the threshold voltage, “LOW BATT is displayed on LCD LC101. When the Radio is on a channel with no tone programmed, the BATTERY SAVER Mode is enabled when programmed. In the BATTERY SAVER Mode, the CPU Q101 generates a square wave signal on Pin 37. The signal’s duty cycle varies according to what the BATTERY SAVE TIMER is set. When the CPU U101 Pin 37 goes high (approximately 5 V), Q210 is biased off, and Q211 is cut off, thus turning the supply off to IF IC Q506.
6881096C38March, 2006 VHF (136-174 MHz) Band Information: Block Diagrams 7-9 7.4 Block Diagrams 7.4.1 Complete Figure 7-2. SAVE 5VRX 5V DAC RX Key Pad Power Input TX 5V BATTERY 5VDAC RXDAC TX 35 DTMF IN RC NETWORK 9 RC NETWORK 3 MIC M101CN701 CN101 27 31 4 15 16 22 25 2522 15 163 4 319 35 27 DAC TX+ SW B Ripple Filter Q3305VSPK SP701 (1/2) DTMF IN Detect Detect 13 13 ANT Hamonics Filter C440-445 L415,L416 ANT Switch Q409,410 Matching Network C446-448, 451,452 L418,419 2-Pole Band Pass Filter Q401 RF AMP Q404 2-Pole Band Pass Filter Q405 Mixer Q407 Coupler R445 Local Buffer Q416 2-Pole Crystal Filter F402 Buffer AMP Q414 Pre Driver Q413 Power Control Q419 Power SW SW201 5V REG Q204SAVE SW Q210 TX REG/SW Q201 Q202 Over Voltage Protect Q707-710 TX/RX SW Q208 Q209 VCO Buffer Q308 RX VCO Q311 Q324TX VCO Q325 Q326 TX/RX SW Q309 Q310 Audio Modulator Q329 Loop Filter Q314-316 Pin 15 16CN701 Pin37 38 39 Pin 11 10 9 Pin 1 2 TCXO 14.4MHz X301Q334Sub Audio Modulator Q322 6 Pole Ceramic Filter F501 IF AMP Q408 De-emphasis Q502ASub Audio LPF Q505 HPF Q502Audio Power AMP Q702EXT Audio Jack J701 6 Pole Ceramic Filter F502 PLL Q323 EEPROM Q114 CPU Q101 PTT S102 Mon S101 LCD LC101 Shift Q102 X,tal 8.38MHz X101Restart Q133-Q138 Reset Q105DA Converter Q121 CPU Pin87 DIODE Q126 CPU Pin21CPU Pin22 CPU Pin36 LPF (DTMF) Q610A Limitter AMP Q602A MIC AMP Q602BVOX AMP Q610DATT Q608 Q609 LPF (Sub Audio) Q610A N/W SW Q601LPF Q602C,DDeviation Adj RV601 EXT MIC Jack J701(1/2) DC AMP Q125 IF IC Q506 (2nd Mix,2nd Local,IF AMP,DISC,Noise AMP) 2nd Local 44.654MHz X501 RX SW Q211 DC/DC Converter Q333 Volume SW201 (VR) Final AMP Q411 PA Q412
March, 20066881096C38 7-10VHF (136-174 MHz) Band Information: Block Diagrams 7.4.2 Controller Figure 7-3. 7.4.3 VCO Figure 7-4. Key Pad 35 RC NETWORK 9 RC NETWORK3 MIC M10127 31 4 15 16 22 25 13 EEPROM Q114 CPU Q101 PTT S102Mon S101LCD LC101Shift Q102Xtal 8.38MHz X101 Restart Q133-Q138 Reset Q105 DA Converter Q121 CPU Pin87 DIODE Q126 CPU Pin21CPU Pin22 CPU Pin36 DC AMP Q125 CN101 RX Local Buffer TX BufferDATA Audio Sub Audio TX/RX SW CONTL Ripple Filter Q330 5V VCO Buffer Q308 RX VCO Q311 Q324 TX/RX SW Q309 Q310 Audio Modulator Q329Sub Audio Modulator Q322 TCXO 14.4MHz X301 Q334 Loop Filter Q314 Q315 Q316 PLL Q323CN701 Pin37 38 39 Pin11 10 9 Pin15 16 Pin 1 2 TX VCO Q325 Q326 Power RegulatorDC/DC Converter Q333