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Motorola Vhf 136 174 Mhz Uhf 435 480 Mhz 6881096c38 Manual

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    							Table of Contentsv
    6881096C38March, 2006
    7.3.4 CPU / Control Section....................................................................................................... 7-5
    7.3.5 VCO / Synthesizer Section ............................................................................................... 7-5
    7.3.6 Transmitter Section........................................................................................................... 7-6
    7.3.7 Power Control ................................................................................................................... 7-7
    7.3.8 Receiver Section............................................................................................................... 7-7
    7.3.9 Battery Section ................................................................................................................. 7-8
    7.4 Block Diagrams.............................................................................................................................. 7-9
    7.4.1 Complete .......................................................................................................................... 7-9
    7.4.2 Controller ........................................................................................................................ 7-10
    7.4.3 VCO ................................................................................................................................ 7-10
    7.4.4 Transmitter...................................................................................................................... 7-11
    7.4.5 Receiver.......................................................................................................................... 7-11
    7.5 Troubleshooting Charts ............................................................................................................... 7-12
    7.6 VHF 136-174 MHz Circuit Board/Schematic Diagrams and Parts List ........................................ 7-17
    VHF 136-174 MHz Controller Board (K305E501-01) .................................................................. 7-17
    Chapter 7 ............................................................................................ 7-17
    VHF 136-174 MHz Complete Controller Board Schematic Diagram (K305E501-01).................. 7-18
    VHF 136-174 MHz Main Board Top Side (K305E502-01) ........................................................... 7-19
    VHF 136-174 MHz Main Board Bottom Side (K305E502-01)...................................................... 7-20
    VHF 136-174 MHz Switches and Battery Schematic Diagram (K305E502-01) .......................... 7-21
    VHF 136-174 MHz Receiver Front End Schematic Diagram (K305E502-01) ............................. 7-22
    VHF 136-174 MHz Receiver Back End and Receiver Audio Schematic Diagram (K305E502-01) . 7-
    23
    VHF 136-174 MHz  Voltage Controlled Oscillator and Synthesizer Shcmeatic Diagram (K305E502-
    01) ............................................................................................................................... 7-24
    VHF 136-174 MHz Audio PA and External Audio Schematic Diagram (K305E502-01) .............. 7-25
    VHF 136-174 MHz Transmit Audio Schematic Diagram (K305E502-01) .................................... 7-26
    VHF 136-174 MHz Transmitter Schematic Diagram (K305E502-01) .......................................... 7-27
    VHF 136-174 MHz Radio Parts List (Controller Board) (K305E501-01)...................................... 7-28
    VHF 136-174 MHz Radio Parts List (RF Board) (K305E502-01) ................................................ 7-29
    Chapter 8 UHF (435-480 MHz) Band Information............................... 8-1
    8.1 Model Charts ................................................................................................................................. 8-1
    8.2 Specifications................................................................................................................................. 8-3
    8.3 Theory of Operation ....................................................................................................................... 8-4
    8.3.1 General Information .......................................................................................................... 8-4
    8.3.2 Power Distribution............................................................................................................. 8-4
    8.3.3 Power up Sequence .........................................................................................................8-4
    8.3.4 CPU / Control Section....................................................................................................... 8-5
    8.3.5 VCO / Synthesizer Section ............................................................................................... 8-5
    8.3.6 Transmitter Section........................................................................................................... 8-6
    8.3.7 Power Control ................................................................................................................... 8-7
    8.3.8 Receiver Section............................................................................................................... 8-7
    8.3.9 Battery Section ................................................................................................................. 8-8
    8.4 Block Diagrams.............................................................................................................................. 8-9
    8.4.1 Complete .......................................................................................................................... 8-9
    8.4.2 Controller ........................................................................................................................ 8-10
    8.4.3 VCO ................................................................................................................................ 8-10
    8.4.4 Transmitter...................................................................................................................... 8-11 
    						
    							viTable of Contents
    March, 20066881096C38
    8.4.5 Receiver .......................................................................................................................... 8-11
    8.5 Troubleshooting Charts................................................................................................................ 8-12
    8.6 UHF 435-480 MHz Circuit Board/Schematic Diagrams and Parts List ........................................ 8-17
    UHF 435-480 MHz Controller Board (K305E501-01) .................................................................. 8-17
    Chapter 8 ............................................................................................ 8-17
    UHF 435-480 MHz Complete Controller Board Schematic Diagram (K305E501-01).................. 8-18
    UHF 435-480 MHz Main Board Top Side (K305E503-01) ........................................................... 8-19
    UHF 435-480 MHz Main Board Bottom Side (K305E503-01)...................................................... 8-20
    UHF 435-480 MHz Switches and Battery Schmeatic Diagram (K305E503-01) .......................... 8-21
    UHF 435-480 MHz Receiver Front End Schematic Diagram (K305E503-01) ............................. 8-22
    UHF 435-480 MHz Receiver Back End and Receiver Audio Schematic Diagram (K305E503-01) . 8-
    23
    UHF 435-480 MHz Voltage Controlled Oscillator and Synthesizer Schematic Diagram (K305E503-
    01)................................................................................................................................ 8-24
    UHF 435-480 MHz Audio PA and External Audio Schematic Diagram (K305E503-01) .............. 8-25
    UHF 435-480 MHz Transmitter Audio Schematic Diagram (K305E503-01) ................................ 8-26
    UHF 435-480 MHz Transmitter Schematic Diagram (K305E503-01) .......................................... 8-27
    UHF 435-480 MHz Radio Parts List (Controller Board) (K305E501-01)...................................... 8-29
    UHF 435-480 MHz Radio Parts List (RF Board) (K305E503-01) ................................................ 8-30 
    						
    							6881096C38March, 2006
    User Safety, Training, and General Information
    Product Safety and RF Exposure Compliance
    ATTENTION!
    This radio is restricted to occupational use only to satisfy FCC RF energy exposure requirements. Before 
    using this product, read the RF energy awareness information and operating instructions in the Product 
    Safety and RF Exposure booklet enclosed with your radio (Motorola Publication part number 68P81095C98) 
    to ensure compliance with RF energy exposure limits.
    CAUTION:Before using this product, read the operating instructions for safe usage contained in
    the Product Safety and RF Exposure booklet enclosed with your radio. 
    						
    							March, 20066881096C38
    THIS PAGE IS INTENTIONALLY LEFT BLANK
    viiiUser Safety, Training, and General Information: Product Safety and RF Exposure Compliance 
    						
    							Chapter 1 Introduction
    1.1 Scope of Manual
    This manual is intended for use by service technicians familiar with similar types of equipment. It 
    contains service information required for the equipment described and is current as of the printing 
    date. Changes which occur after the printing date may be incorporated by a complete Manual 
    revision or alternatively as additions.
    1.2 Warranty
    Motorola offers long term support for its products. This support includes full exchange and/or repair of 
    the product during the warranty period, and service/ repair or spare parts support out of warranty. Any 
    “return for exchange” or “return for repair” by an authorized Motorola Dealer must be accompanied by 
    a Warranty Claim Form. Warranty Claim Forms are obtained by contacting an Authorized Motorola 
    Dealer.
    1.2.1 Warranty Period and Return Instructions
    The terms and conditions of warranty are defined fully in the Motorola Dealer, Distributor, or Reseller 
    contract. These conditions may change from time to time and the following notes are for guidance 
    purposes only.
    In instances where the product is covered under a “return for replacement” or “return for repair” 
    warranty, a check of the product should be performed prior to shipping the unit back to Motorola. This 
    is to ensure that the product has been correctly programmed or has not been subjected to damage 
    outside the terms of the warranty.
    1.2.2 After Warranty Period
    After the Warranty period, Motorola continues to support its products in two ways. 
    1.Motorolas Radio Products and Services Division (RPSD)* offers a repair service to both end 
    users and dealers at competitive prices. 
    2.Radio Products and Services Division (RPSD) supplies individual parts and modules that can be 
    purchased by dealers who are technically capable of performing fault analysis and repair.
    * The Radio Products and Services Division (RPSD) was formerly knows as the Accessories and 
    Aftermarket Division (AAD)
    1.3 Replacement Parts Ordering
    1.3.1 Basic Ordering Information
    When ordering replacement parts or equipment information, the complete identification number 
    should be included. This applied to all components, kits, and chassis. If the component part number is 
    not known, the order should include the number of the chassis or kit of which it is a part, a sufficient 
    description of the desired component to identify it.NOTE:
    Before operating or testing these units, please read the Product Safety and RF Exposure
    Compliance section in the front of this manual. 
    						
    							March, 20066881096C38
    1-2Introduction: Replacement Parts Ordering
    1.3.2 Motorola Online
    Motorola online users can access our on-line catalog at:
    HTTPS://WWW.motorola.com/businessonline
    To register for online access, please call 800-814-0601 (for U.S. and Canada Service Centers only).
    1.3.3 Mail Orders
    Send written orders to the following addresses:
    1.3.4 Telephone Orders
    Radio Products and Services Division (RPSD)*
    (United States and Canada)
    7:00 AM to 7:00 PM (Central Standard Time)
    Monday through Friday (Chicago, U.S.A.)
    1-800-422-4210
    1.3.5 Fax Orders
    Radio Products and Services Division (RPSD)
    (United States and Canada)
    1-800-622-6210
    1.3.6 Parts Identification
    Radio Products and Services Division (RPSD)
    (United States and Canada)
    1-800-422-4210, menu 3
    * The Radio Products and Services Division (RPSD) was formerly known as the Accessories and 
    Aftermarket Division (AAD)Replacement Parts/Test 
    Equipment/Manuals/Crystal 
    Service Items:
    Motorola, Inc.
    Radio Products and Services Division
    Attention: Order Processing
    2200 Galvin Dr.
    Elgin, IL 60123
    U.S.A. 
    						
    							6881096C38March, 2006
    Introduction: Technical Support1-3
    1.3.7 Product Customer Service
    Customer Response Center
    (Non-technical Issues)
    1-800-247-2346
    FAX: 1-800-247-2347
    1.4 Technical Support
    Technical support is available to assist the dealer/distributor in resolving any malfunction which may 
    be encountered. Initial contact should be by telephone wherever possible. When contacting Motorola 
    Technical Support (Customer Resources), be prepared to provide the product model number and the 
    unit’s serial number.
    Motorola Radio Support Center
    2204 Glavin Drive
    Elgin, Illinois 60123
    1-800-227-6772
    1-815-489-1000
    Canadian Technical Logistics Centre
    400 Matheson Blvd. W,
    Mississauga, Ontario, Canada L5R 3M1
    1-800-543-3222 
    1-416-756-5841
    1-888-331-9872 (Fax) 
    						
    							March, 20066881096C38
    1-4Introduction: Radio Model Information
    1.5 Radio Model Information
    The model number and serial number are located on a label attached to the back of your radio. You 
    can determine the RF output power, frequency band, protocols, and physical packages. The 
    example below shows one portable radio model number and its specific characteristics.
    Table 1-1.  Radio Model Number (Example: AAH49KDF8AA1A_)
    Ty p e  
    of 
    UnitModel 
    SeriesFrequency
    BandPower 
    LevelPhysical 
    PackagesChannel 
    SpacingProtocolFeature 
    Level
    AAH49K
    (136-174 
    MHz)D
    5 WF
    Limited 
    Keypad with 
    Display8
    12.5/25KAA
    Conventional1
    Limited 
    Keypad
    R
    (435-480 
    MHz)C
    4 W
    Internal Use
    H = Portable 
    						
    							Radio Features1-5
    6881096C38March, 2006
    1.6 Radio Features
    CPS = Customer Programming Software 
    (for Reseller)
    FeatureBusiness 
    Portable
    CPSFront 
    Panel
    Factory ResetX
    Radio Information
    X
    Radio Configuration
    Scan Interval TimerX
    Scan Hang Timer
    X
    Alert Tone
    XX
    Backlight Status
    XX
    Battery Saver
    XX
    Battery Type
    XX
    Time Out Timer
    XX
    Prime (Home) Ch
    XX
    Prime Ch Return Hang Time
    X
    Squelch Level
    XX
    Tx Repeater Hang Time
    X
    VOX Parameter1
    X
    VOX Parameter2
    X
    Reverse Burst Phase
    X
    Offset Freq
    X
    Special (Non Standard) PL 1,2,3
    X
    RX/TX DPL Invert
    X
    Conventional Personality
    Channel EnableX
    Ch Alias
    X
    Rx Freq
    X
    Tx Freq
    X
    PL/DPL Select
    XX
    Power Level
    X
    Reverse Burst/Turn Off Code
    X
    VOX
    XX
    Busy Channel Lockout (BCL)
    X
    Tx Offset(Repeater Offset)
    X
    Scan Type SelectX
    Ch Spacing
    X
    Scan
    Programmable Scan ListXX
    Scan List Select
    X
    Programmable Button Options
    Channel AliasX
    Backlight
    X
    Vo l u m e  S e t
    X
    Keypad Lock
    X
    Prime Channel
    X
    Power Select
    X
    Talkaround (Repeater)
    X
    Scan On/Off
    X
    Nuisance Channel Delete
    X
    PL/DPL Select
    X
    No Function
    X
    X = Indicates available
    Blank = Indicates unavailable
    FeatureBusiness 
    Portable
    CPSFront 
    Panel 
    						
    							March, 20066881096C38
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    1-6Introduction: Radio Features 
    						
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