Motorola Radius Cm200 Cm300 Pm400 Basic 6802966c15 A Manual

							Radius CM200
™
/
CM300
™
& Motorola PM400
™
Commercial SeriesMobile Radio Basic Service Manual
MOTOROLA, the Stylized M Logo, and Radius are registered in the US Patent & Trademark Office.
All other product or service names are the property of their respective owners. 
© 2004 Motorola, Inc. All rights reserved. Printed in U.S.A.*6802966C15*6802966C15-A 
						

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CM200/CM300/PM400
Radios
Basic Service Manual
6802966C15-A
Issue: August, 2004 
						

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Foreword
This manual is intended for use by service technicians familiar with similar types of equipment. It contains 
service information required for the equipment described and is current as of the printing date. Changes which 
occur after the printing date may be incorporated by a complete Manual revision or alternatively as additions.
Computer Software Copyrights
The Motorola products described in this manual may include copyrighted Motorola computer programs stored 
in semiconductor memories or other media. Laws in the United States and other countries preserve for  
Motorola certain exclusive rights for copyrighted computer programs, including, but not limited to, the  
exclusive right to copy or reproduce in any form the copyrighted computer program. Accordingly, any  
copyrighted Motorola computer programs contained in the Motorola products described in this manual may  
not be copied, reproduced, modified, reverse-engineered, or distributed in any manner without the express  
written permission of Motorola. Furthermore, the purchase of Motorola products shall not be deemed to grant  
either directly or by implication, estoppel, or otherwise, any license under the copyrights, patents or patent  
applications of Motorola, except for the normal non-exclusive license to use that arises by operation of law in  
the sale of a product.
Document Copyrights
No duplication or distribution of this document or any portion thereof shall take place without the express  
written permission of Motorola. No part of this manual may be reproduced, distributed, or transmitted in any  
form or by any means, electronic or mechanical, for any purpose without the express written permission of  
Motorola.
Disclaimer
The information in this document is carefully examined, and is believed to be entirely reliable. However, no  
responsibility is assumed for inaccuracies. Furthermore, Motorola reserves the right to make changes to any  
products herein to improve readability, function, or design. Motorola does not assume any liability arising out 
of the applications or use of any product or circuit described herein; nor does it cover any license under its  
patent rights nor the rights of others.
MOTOROLA, The Stylized M logo, and Radius are trademarks of Motorola, Inc.
All other product or service names are the property of their respective owners.
© 2004 Motorola, Inc. All rights reserved. Printed in U.S.A.Note:
Before operating or testing these units, please read the Product Safety and RF Exposure
Compliance section. 
						

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Table of Contents
Foreword ......................................................................................................................... ii
Computer Software Copyrights ....................................................................................... ii
Document Copyrights ..................................................................................................... ii
Disclaimer ....................................................................................................................... ii
Product Safety and RF Exposure Compliance ..............................................................vii
Chapter 1 INTRODUCTION
1.0 Scope of Manual .................................................................................................. 1-1
2.0 Warranty and Service Support ............................................................................. 1-1
2.1 Warranty Period and Return Instructions .................................................... 1-1
2.2 After Warranty Period .................................................................................. 1-1
3.0 Replacement Parts Ordering ............................................................................... 1-2
3.1 Basic Ordering Information.......................................................................... 1-2
3.2 Motorola Online ........................................................................................... 1-2
3.3 Mail Orders .................................................................................................. 1-2
3.4 Telephone Orders ....................................................................................... 1-2
3.5 Fax Orders .................................................................................................. 1-2
3.6 Parts Identification ....................................................................................... 1-3
4.0 Radio Model Information ...................................................................................... 1-3
Chapter 2 MAINTENANCE
1.0 Introduction .......................................................................................................... 2-1
2.0 Preventive Maintenance ...................................................................................... 2-1
2.1 Inspection .................................................................................................... 2-1
2.2 Cleaning Procedures ................................................................................... 2-1
3.0 Safe Handling of CMOS and LDMOS Devices .................................................... 2-2
4.0 Repair Procedures and Techniques — General .................................................. 2-3
5.0 Disassembling and Reassembling the Radio — General .................................... 2-3
6.0 Radio Disassembly - Detailed .............................................................................. 2-4
6.1 Control Head Removal ................................................................................ 2-4
6.2 Top Cover Removal .................................................................................... 2-6
6.3 Main Shield Removal .................................................................................. 2-7
6.4 PA Shield and DC Cable Removal .............................................................. 2-7
6.5 PA Clip and Main PCB Removal (for Low Power Models) .......................... 2-8
6.6 Main PCB Removal (for High Power Models)............................................. 2-9
6.7 Disassembly of Control Head - CM200 ..................................................... 2-10
6.8 Disassembly of Control Heads - CM300/PM400 ....................................... 2-11
7.0 Radio Assembly ................................................................................................. 2-12
7.1 Chassis Assembly (for Low Power Models) .............................................. 2-12
7.2 Chassis Assembly (for High Power Models) ............................................. 2-12 
						

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7.3 Control Heads Assembly ........................................................................... 2-13
7.4 Control Head Fitting .................................................................................. 2-13
7.5 Option Board Installation ........................................................................... 2-14
8.0 Radio Exploded Mechanical Views and Parts Lists ........................................... 2-15
8.1 Radio Assembly - 1-25 W Models ............................................................. 2-15
8.2 Radio Assembly - 25-40 W/25-45 W Models ............................................ 2-16
8.3 Control Head - CM200 .............................................................................. 2-17
8.4 Control Head - CM300/PM400 .................................................................. 2-18
9.0 Service Aids ....................................................................................................... 2-19
10.0 Test Equipment.................................................................................................. 2-20
11.0 Programming/Test Cable - RKN4083_ .............................................................. 2-21
12.0 Adapter Cable - FKN8113_ ............................................................................... 2-22
Chapter 3 TRANSCEIVER PERFORMANCE TESTING
1.0 General ................................................................................................................ 3-1
2.0 Setup ................................................................................................................... 3-1
3.0 RF Test Mode ...................................................................................................... 3-2
Chapter 4 RADIO TUNING AND PROGRAMMING
1.0 Introduction .......................................................................................................... 4-1
2.0 CPS Programming/Flashing Setup with RIB ....................................................... 4-1
3.0 CPS Programming/Flashing Setup Ribless ......................................................... 4-2
4.0 CPS Programming Setup with RIB (with Telco Connector) ................................. 4-2
5.0 CPS Programming Setup with RIB (Accessory Connector) ................................ 4-3
6.0 CPS Programming Setup with RIB ...................................................................... 4-3
7.0 Radio Tuning Setup ............................................................................................. 4-4
7.1 Initial Test Equipment Control Settings ....................................................... 4-4
Chapter 5 POWER UP SELF-TEST
1.0 Error Codes ......................................................................................................... 5-1
Chapter 6 ACCESSORIES & CONNECTOR PIN FUNCTIONS
1.0 Accessories ......................................................................................................... 6-1
1.1 Antennas ..................................................................................................... 6-1
1.2 Audio ........................................................................................................... 6-2
1.3 Alarms and Accessories .............................................................................. 6-2
1.4 Control Station............................................................................................. 6-3
1.5 Public Address ............................................................................................ 6-3
1.6 Cables ......................................................................................................... 6-3
1.7 Mounting...................................................................................................... 6-3
1.8 Data - CES Wireless Technologies ............................................................. 6-4 
						

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1.9 Peripherals .................................................................................................. 6-4
2.0 Accessory Connector Pin Function...................................................................... 6-5
3.0 Microphone Connector Pin Function.................................................................... 6-6
Chapter 7 MODEL CHART AND TEST SPECIFICATION
1.0 Low Power Radios ............................................................................................... 7-1
1.1 146-174 MHz CM200/CM300/PM400 Model Chart ..................................... 7-1
1.2 438-370 MHz CM200/CM300/PM400 Model Chart ..................................... 7-2
1.3 Specifications ............................................................................................. 7-3
2.0 High Power Radios .............................................................................................. 7-5
2.1 136-162 MHz CM300 Model Chart.............................................................. 7-5
2.2 146-174 MHz CM200/CM300/PM400 Model Chart ..................................... 7-5
2.3 438-470 MHz CM200/CM300/PM400 Model Chart ..................................... 7-6
2.4 465-495 MHz PM400 Model Chart .............................................................. 7-7
2.5 Specifications ............................................................................................. 7-8
3.0 MIL Standards.................................................................................................... 7-10
GLOSSARY ...................................................................................... G-i 
						

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SAFETY INFORMATION
Product Safety and RF Exposure Compliance
ATTENTION!
This radio is restricted to occupational use only to satisfy FCC RF energy exposure requirements. 
Before using this product, read the RF energy awareness information and operating instructions in the 
Product Safety and RF Exposure booklet enclosed with your radio (Motorola Publication part number 
68P81095C99) to ensure compliance with RF energy exposure limits.
For a list of Motorola-approved antennas, batteries, and other accessories, visit the following web site which 
lists approved accessories: http://www.motorola.com/cgiss/index.shtml. Note:
Before using this product, read the operating instructions for safe usage contained in the 
Product Safety and RF Exposure booklet enclosed with your radio.
!
C a u t i o n 
						

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