Motorola Radio Mcs2000 Vol 1 68p81083c20 A Manual
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Radio Tuning Procedure6-9 Select 5 Transmit Deviation (GVN6011 only) This tuning sequence is ONLY for radios with Conventional Select 5 Signaling software being tuned with the RSS GVN6011. The Select 5 Deviation Softpot is used to tune the FFSK signaling deviation. Tuning is performed at one frequency and for 25 kHz channel spacing. The radio generates a Select 5 signal for tuning. Values for other frequencies and channel spacings are calculated by the radio software. Alignment of the Transmit Deviation Limit Reference MUST immediately PRECEDE the Select 5 Alignment Procedure. 1.From the RADIO TUNE menu, press F4 to select SIGNALING alignment. 2.Press F5 again to select the Select 5 softpot. 3.Press F6 to key the radio on the test frequency. The screen will indicate that the radio is transmitting. 4.Measure the Select 5 deviation on your service monitor. 5.Use the UP/DOWN arrow keys to adjust the Select 5 deviation to be between 3.30 and 3.70 kHz. 6.Press F6 again to dekey the radio. 7.Press F8 to program the softpot value; press F10 twice to return to the SERVICE menu. Squelch The squelch softpots set the signal to noise ratio at which the squelch opens. The 25/30 kHz squelch value needs to be set at 7 frequencies across the frequency range. In 800 MHz and 900 MHz radios the 6th and 7th frequency are always the same, so only 6 frequencies are being tuned. For some models, the 20 kHz and 12.5 kHz values are then set at one frequency and the other frequency settings are calculated by the radio software. For other models the 20 kHz and 12.5 kHz squelch settings are also tuned for all 7 frequencies across the band. 1.From the SERVICE menu, press F3 to select RECEIVER alignment. 2.Channel spacing determines the next key press. Press F4, F5, or F6 (as applicable) to select the SQUELCH softpot. 3.Select the Þrst test frequency shown, and adjust the UP/DOWN arrow key to the minimum squelch value. 4.W ith Test Box RLN4460A: Set the RF test generator to the test frequency plus the following offset: VHF: +200 Hz, UHF: +200 Hz, 800 MHz: +500 Hz. W ith Test Box GTF180B: Set the RF test generator to the test frequency and modulate the signal generator at 3.0 kHz deviation, 1 kHz tone. Adjust the generator for an 8-10 dB SINAD level. 5.Adjust the UP/DOWN arrow key until the squelch just closes. 6.Monitor for squelch chatter; if chatter is present, repeat step 4. 7.When no chatter is detected, press F8 to program this value. Press ÒENTERÓ to select next softpot adjustment. 8.Repeat steps 3 - 6 for all test frequencies shown on the screen. 9.Press F10, F10 to return to the Service menu. Note Note
6-10Radio Tuning Procedure Rated Audio Alignment of the Rated Audio is not required on these radios. Front-End Pre- Selector Alignment of the front-end pre-selector is not required on these radios.
Controller Section Theory of Operation 7-1 Controller Section Theory of Operation 7 Introduction The radio is a microcontroller-based dual mode (trunked/conventional) transceiver. The microcontroller determines the active state of the radio (transmit/receive), monitors radio status, and processes operator commands entered from the keypad or the other radio controls. In the Low and Mid Power versions of the radio all radio circuitry is contained on a single rigid printed circuit board (PCB). In the High Power version of the radio, the physical arrangement of the circuitry is the same except the power ampliÞer (PA) part of the transmitter is contained on a separate PCB. The radio is composed of the following three major functions: ¥ RF (Receiver and Transmitter) ¥ Controller (Main Controller and DC Power Control and Regulation ¥ Control Head The RF section is band speciÞc circuitry described in one of the frequency range speciÞc Volume 2s depending on the band split (See ÒRelated PublicationsÓ on page 1-1). The Control Head connects to the radio via an 18 pin connector. There are three different control head types of varying complexity: Model I, Model II and Model III. Control Head information is covered in this volume of the manual. Theory Overview The Controller section is physically separated into two functional sections, i.e. the Main Controller and the DC Power Control and Regulation. The controller section of the radio is a microcomputer-based processor that controls the radio in accordance with its built in programming as well as commands input manually by the radio operator. The radio operator inputs manual commands to the controller section using the push-button and other controls located on the radio control head. In addition to its controlling functions, the controller section provides audio ampliÞcation of the audio output signal from the receiver section. It also controls and processes a squelch signal output from the receiver back end section to control the receiverÕs audio squelch function.
7-2 Controller Section Theory of Operation The radio controller consists of 5 main functional sections. These are: ¥ voltage regulation ¥ power control ¥ interfacing ¥ microprocessor operation ¥ audio and signalling processing The controller is based on the Motorola 68HC11F1 microprocessor (U0103). In addition to the microprocessor, the controller has 3 external memory devices, signal MUX IC (U0105), and a Support Logic IC (SLIC IV, SLIC IVa, or SLIC V, U0104). The 3 memory devices consist of a 32 Kbyte EEPROM (U0100), 32 Kbyte SRAM (U0101), and a 256Kbyte or 1MByte FLASH EEPROM (U0102). The digital section consists of a microprocessor, support memory, support logic, signal MUX ICs, the On/Off circuit, and General Purpose Input/Output circuitry. Voltage Regulation (Refer to schematic page 10-29 or 10-30 for reference) Voltage Regulators Voltage regulation for the controller is provided by 4 separate devices; U0500 (LM2925) +5V, U0501 (LM2941) +9.3 V, U0502 +8V, and UNSW 5V (a combination of R0004 and VR0001). Additional regulators are located in the RF section and the control head/handset. Voltage regulation providing 5V for the digital circuitry is done by U500. Input and output capacitors (C0500/0501 and C0503/0504) are used to reduce high frequency noise and provide proper operation during battery transients. This regulator provides a reset output (pin 5) that goes to 0 volts if the regulator output goes out of regulation. This is used to reset the controller during power on to prevent improper operation. C0502 sets the duration of this reset signal to a minimum of about 12 ms. Regulator U0501 is used to generate the 9.3 volts required by some audio circuits, the RF circuitry and power control circuitry. Input and output capacitors (C0505/0506 and C0508/0509) are used to reduce high frequency noise. R0503/R0504 sets the output voltage of the regulator. If the voltage at pin 1 is greater than 1.2 volts the regulator output decreases and if the voltage is less than 1.2 volts the regulator output increases. This regulator output is electronically enabled by a 0 volt signal on pin 2. Q0500 and associated circuitry (R0500/0501/0502 and C0507) are used to disable the regulator when the radio is turned off. Regulated 8V is provided by U0502. It provides a separate supply to the microphone circuitry. The microphone cannot be supported directly from A+/ SWB+ because any ßuctuation on A+ would be impressed on the microphone line and affect transmitted audio. The microphone circuitry can not be connected to the other regulators because, there is a function which allows the radio to be switched on by momentarily grounding the microphone line (see Electronic On/Off).
Controller Section Theory of Operation 7-3 UNSW 5V is only used in a few areas which draw low current and requires 5 V while the radio is off. Electronic On/Off Unlike older radios whose on/off feature was controlled only by the mechanical on/off switch, this radio has circuitry which allow radio software and/or external triggers to turn the radio on or off without direct user action. Some examples of this usage are 1) automatic turn on when emergency switch is engaged; 2) automatic turn on when ignition is sensed and off when ignition is off; 3) radio deafÞliation, with certain features the radio can be programmed to stay on for a brief period after the user has Òturned it offÓ. During this Òextra onÓ period the radio may transmit a signal to a base station letting the station know that the radio has been turned off. Q0511 is used to provide SW B+ to the various radio circuits. Q0511 acts as an electronic on/off switch where pin 4 acts as the control pin. The switch is on when pin 4 is low and off when pin 4 is high. When the radio is off Q0510 is cutoff and the voltage at Q0511-4 is at A+. This effectively prevents current ßow through Q0511 from pins 2/3 to 5/6/7/8. When the radio is turned on the voltage at the base of Q0510 is high (at least above 3V) and Q0510 switches on (saturation) and pulls down the voltage at Q0511-4 to ~0.07V. With FET Q0511 now ÒenabledÓ current ßows through the device. This path has a very low impedance (less than 1 ohm) from pins 2/3 to 5/6/7/8. This effectively provides the same voltage level at SWB+ as at A+. The electronic on/off circuitry can be enabled by the microprocessor, the emergency switch, the mechanical On/Off switch on the control head, or the ignition sense circuitry. If any of the 4 paths leading to the base of Q0510 provides a high voltage through diodes CR0510 or CR0511, the electronic ÒONÓ is engaged. Emergency (Refer to schematic Page 10-26 for reference) The emergency switch, when not engaged, normally grounds the base of Q0414. When the emergency switch is pressed this connection is opened and the base of Q0414 is pulled high by R0437. This causes the collector of transistor Q0414 to go low (.2V), thereby setting the EMERGENCY IN input of U0510 low. U0510 is a dual 555 timer conÞgured as two Òpulse stretchersÓ, one for the Emergency input to electronically turn on the radio and the other for the mechanical On/Off switch on the control head to cause the radio to electronically switch on. With regard to emergency, when U0510-8 EMERGENCY IN is above 1/3 of the supply voltage at U0510-14, that causes the device to internally ground U0510-13, which in turn holds capacitor C0513 in a discharged state. The device also keeps U0510-9 EMER TRIG at a low voltage. When EMERGENCY IN goes below 1/3 of the device supply voltage, U0510 disables the discharge mechanism at pin 13 allowing the capacitor C0513 to charge through R0513. The charging rate is set by the values of R0513 and C0513. When the voltage at pin 12 goes above 2/3 supply voltage, the device sets pin 9 EMER TRIG high which in turn switches on Q0510 enabling the radio to turn on to begin emergency operation. U0510 will keep pin 12 high for a period set by R0513 and C0513 which for 200K/1 uF equals 220 ms. While SW B+ is on for 220 ms, the microprocessor starts execution, reads that the emergency input is active, and sets the B+ CNTL output to a logic high. This high will keep Q0510 switched on through CR0510 beyond the 220 ms period after which U0510-9 will return to a low level. This operation allows a momentary press of the emergency switch to power up the radio. When the
7-4 Controller Section Theory of Operation microprocessor has Þnished processing the emergency press, it sets the B+ CNTL output to a logic 0. This turns off Q0511 and the radio turns off. Notice that EMER TRIG also goes to U0104-D5 and U0003-F2. This is where the appropriate microprocessor is alerted to the emergency condition. If the radio was already on when emergency was triggered then B+ CTRL would already be high and EMER TRIG going high due to the emergency condition would have no effect on Q0510, i.e. switching on Q0511 when it is already on. Mechanical On/Off (Refer to schematic Page 10-26 for reference) This refers to the typical on/off switch, located on the control head, and which turns the radio on and off. U0502 is fed by A+, and is therefore always on and providing 8 V on MIC VOLTAGE. When the Mechanical on/off switch is pressed, the MIC IN line is momentarily grounded setting the ON/OFF input of U0510-6 low. Similar to the emergency operation described previously, when U0510-6 ON/ OFF is above 1/3 of the supply voltage at U0510-14, it will cause the device to internally ground U0510-1, which in turn holds capacitor C0511 in a discharged state. The device also keeps U0510-5 SW B+ SENSE at a low voltage. When ON/OFF goes below 1/3 of the device supply voltage, U0510 disables the discharge mechanism at pin 1 allowing the capacitor C0511 to charge through R0512. The charging rate is set by the values of R0512 and C0511. When the voltage at pin 2 goes above 2/3 supply voltage, the device sets pin 5 SW B+ SENSE high which in turn switches on Q0510 enabling the radio to turn on to begin operation. U0510 will keep pin 5 high for a period set by R0512 and C0511 which for 200K/1 uF equals 220 ms. While SW B+ SENSE is on for 220 ms, the microprocessor starts execution, reads that the SW B+ SENSE is active, and sets the B+ CNTL output to a logic high to keep Q0510 switched on through CR0510 beyond the 220 ms period. After this U0510-5 will return to a low level. This operation allows a momentary press of the Mechanical on/off switch to power up the radio. Notice that SW B+ SENSE also goes to U0104-B4 or U0003-H2. This is where the appropriate microprocessor is alerted to the turn on/off condition. If the radio is already on when the switch was pressed then B+ CTRL is already high and SW B+ SENSE going high due to the switch being pressed will have no effect on Q0510. However, since SW B+ SENSE also goes to U0104-B4 or U0003-H2, the software can detect the line changing from low to high state momentarily, indicating that the radio must now turn off. In this case the software asserts B+ CTRL low which switches off Q0510 and Q0511, turning off the radio. Resistor R0518 and capacitor C0518 form a Þlter to roll off any audio on the line. This prevents audio signal swing on the MIC IN line from triggering the on/off function at U0510-6. Ignition (Refer to schematic Page 10-29 for reference) Ignition sense is used to prevent the radio from draining the vehicleÕs battery because the engine is not running. The radio can be programmed to keep the unit entirely off, preventing RX and TX; or programmed to only prevent TX, while the vehicleÕs engine is off. See for functional operation. When the IGNITION input goes above 6 volts Q0430 turns on. This turns Q0517 off and turns Q0519 on, turning on SW B+ by directly forcing Q0511- 4 low. The logic 0 output of Q0430 also turns on Q0431 providing an input to the microprocessor. The microprocessor starts execution, reads that the
Controller Section Theory of Operation 7-5 Ignition input is active and sets the B+ CNTL output to a logic 1 to latch on SW B+. If the software determines that the radio should not be operating, it will set the CLEAR output to a logic 1 and the B+ CNTL output to a logic 0. This sets a latch composed of Q0514 - Q0517, R0519 and R0521. The latch output (at the collector of Q0517) will go to a logic 0 (at Q0517) and turn off Q0519, which allows R0514 to pull Q0511-4 high, switching the FET off. The latch output will remain at a logic 0 state until the IGNITION input has gone below 6 volts. The next time the IGNITION input goes above 6 volts the above process will be repeated. The microprocessor uses the ignition sense input along with codeplug data to determine if the radio is allowed to transmit. Table 7-1 Conventional/MDC/SmartNet/SmartZone Ignition Sense Function - Operator Action vs Resultant Radio States This Action During This State of Radio Causes The Following Radio States to Occur Present State of Radio Functions Available Through Ignition Sense Programmed in RSS ActionOn/ OffReceive/ Stand-by/ EmergencyIgnitionBlank (Default from Factory * )Soft Power Off Default from FactoryTX Inhibit PTT Inhibit Press On/Off Button On Receive/ Stand-byOn Off Off Off Off Press On/Off Button On Emer On Off Off Off Off Press On/Off Button Off Off On On On On On Press On/Off Button On Receive/ Stand-byOff Off Off Off Off Press On/Off Button On Emer Off Off Off Off Off Press On/Off Button Off Off Off On On (Off à ) On - RX or StandbyOn -RX or Standby Short Press Emer ButtonOn Receive/ Stand-byOn On - Emer TX On - Emer TX On - Emer TX On - Emer TX Long Press Emer ButtonOn Emer On On On On On Short Press Emer Button 2 Off Off On Off Off Off Off Short Press Emer Button 2 On Receive/ Stand-byOff On - Emer TX Off Emer Displayed for 3 Seconds then No Ack Displayed - No TX (All of the above plus sidetones 3 )On - Emer TX Long Press Emer ButtonOn Emer Off On Off On On Short Press Emer Button 2 Off Off Off Off Off Off Off Turn Ignition On On Receive/ Stand-byOff On On On On - No PTT TX Turn Ignition On 2 On Emer Off On - Emer TX On On - Emer TX On - Emer TX
7-6 Controller Section Theory of Operation * The ÒDefault from FactoryÓ was changed in Release 4.01. Take special note of Emergency operation (shown in oversize bold print) under these conditions. à For Þrmware versions older than Release 4.0, the feature will operate as shown in parenthesis. To deter- mine Þrmware version present in radio, proceed as follows: Within 10 Seconds after powering on the radio, press the test mode entry button Þve times. On Model I radio, test mode entry button is third button from left on bottom row of buttons. On radio Models II and III, test mode entry button is Þrst button on left side of bottom row of buttons. When the test mode entry button is pressed Þve times, the radio will scroll sequentially through six displays. The Þrst display in the sequence is SERVICE. The second display is the radio Þrmware version (e.g., R03.11). Power Control (Refer to schematic Page 10-20 for reference) The power control loop regulates power with an automatic level control (ALC) loop and provides protection features against overcurrent, excessive control voltage, and high operating temperatures. Power and current limit are adjusted under microprocessor control using a Digital to Analog (D/A) converter (U0551). Control voltage limit is set by resistor ratio on the transmitter, or D/A output for those radios that must minimize adjacent channel splatter. The D/A adjustable control voltage limit increases transmitter rise time and reduces adjacent channel splatter as it is adjusted closer to the actual operating control voltage. Turn Ignition On Off Off Off Off On Off Off Turn Ignition Off On Receive/ Stand-byOn On Off On - No TX On - No TX Turn Ignition Off 2 On Emer On On - Emer TX Off On - Emer TX On -Emer TX Turn Ignition Off Off Off On Off Off Off Off Data PTT On Data Mode Off TX Off No TX No TX Press On/Off Button On Data Mode On Off Off Off Off Press On/Off Button On Data Mode Off Off Off Off Off Short Press Emer ButtonOn Data Mode On On - Emer TX On - Emer TX On - Emer TX On - Emer TX Short Press Emer Button 2 On Data Mode Off On - Emer TX Off Emer Displayed for 3 Seconds then No Ack Displayed - No TX On - Emer TX Turn Ignition On On Data Mode Off On N/A On On - No PTT TX Turn Ignition Off On Data Mode On On Off On - No TX On - No TX This Action During This State of Radio Causes The Following Radio States to Occur Present State of Radio Functions Available Through Ignition Sense Programmed in RSS ActionOn/ OffReceive/ Stand-by/ EmergencyIgnitionBlank (Default from Factory * )Soft Power Off Default from FactoryTX Inhibit PTT Inhibit
Controller Section Theory of Operation 7-7 The microprocessor controls K9.1 enable (K9.1 ENB) to bias the PA and antenna switch, PA disable (PA DIS) to disable the PA control voltage, and power range (PWR RANGE) to adjust the number of D/A steps per watt. The Power Range Mode is not used on all models. The ALC loop regulates power by adjusting the PA control line PA CNTL to keep the forward power voltage V FORWARD at a constant level. V FORWARD is ampliÞed with a gain of set by the PWR RANGE signal (described below) and added to the PA PWR SET output U0551 pin 2 through resistors R0577, R0553 and R0554. The result is connected to opamp inverting input U0550 pin 9 which is compared with a 4.65 volt reference present at noninverting input U0550 pin 10. The 4.65 volt reference is set by a divider circuit connected to ground and 9.3 volts by resistors R0567 and R0569. The power range line PWR RANGE controls the gain of the V FORWARD ampliÞer. For high power mode operation (i.e. VHF/UHF 110W models, high power mode is 110W. For VHF/UHF 40W models, high power mode is 40W) the PWR RANGE line is set to a logic 0 (4.0V) and the resulting V FORWARD gain is 1+(R0564/RP) where RP equals R0563 in parallel with R0573. The PA disable line PA DIS prevents transmitter operation by keeping the PA control voltage PA CNTL near zero volts. On radios that are required to minimize adjacent channel splatter, a control voltage limit line PA CNTL LIM is pulled to ground by transistor Q0556 when PA disable is high. This effectively makes the control voltage limit equal to zero and pulls the 4.65 volt reference at noninverting input U0550 pin 10 to ground through transistor Q0551. The ALC opamp output at U0550 pin 8 is prevented from rising above zero since the noninverting input is grounded. On radios that are not required to minimize adjacent channel splatter the transmitter is disabled through transistor Q0551 which pulls the PA control voltage PA CNTL directly to ground. During normal transmitter operation the voltages at the opamp inputs U0550 pins 9 and 10 should be equal to 4.65 volts and the PA control voltage output at pin 8 should be between 4 and 7 volts. If power falls below the desired setting, V FORWARD decreases, causing the inverting input at U0550 pin 9 to decrease, increasing the opamp output at U0550 pin 8 and increasing the PA control voltage PA CNTL until V FORWARD increases to the desired level. The D/A output voltage PA PWR SET at U0551 pin 2 adjusts the power set point. V FORWARD reaches a steady state voltage such that the current through the R0554 branch equals the current through the R0553-R0577 branch. As PA PWR SET decreases, transmitted power must increase to make V FORWARD larger and keep the inverting input U0550 pin 9 at 4.65 volts. Loop frequency response is controlled by opamp feedback components R0570 and C0568 and the output lowpass Þlter R0571 and C0569. Rise and fall time is controlled by the D/A adjustable control voltage limit circuit attached to the reference voltage at U0550 pin 10 via transistor Q0555. The reference voltage at U0550 pin 10 is pulled low by Q0555 when the PA control voltage approaches the limit set by the D/A output PA CNTL LIM, Note
7-8 Controller Section Theory of Operation U0551 pin 13. The PA control voltage at U0550 pin 8 connects to opamp noninverting input U0202 pin 3 through the voltage divider formed by R0592 and R0591 and lowpass capacitor C0572. Control voltage limit is set by the D/ A output PA CNTL LIM at U0551 pin 13 which connects to inverting input U0202 pin 2 through R0584, Q0556 and R0590. Transistor Q0556 is connected to the PA disable line, PA DIS which effectively pulls the control voltage limit to zero volts, and activates Q0555 to pull the reference voltage to zero when control voltage is greater than zero. Protection features The transmit power control circuit has three protection mechanisms. They are 1) thermal cutback, 2) current limit and 3) PA control voltage limit. These features operate by adding current to the ALC loop inverting input at U0550 pin 9 through diodes CR0550 and CR0551 and decreasing the PA control voltage. When the voltage exceeds 4.65 volts plus one diode drop at any cathode of diodes CR0550 and CR0551, current begins to ßow into the ALC loop increasing the voltage at the inverting input U0550 pin 9. As a result the PA control voltage at U0550 pin 8 decreases in response to excessive PA control voltage, Þnal device temperature, and Þnal device current. Thermal cutback limits the PA temperature by reducing the PA control voltage as temperature increases during extended periods of transmitter operation or high ambient temperatures. PA TEMP connects to an inverting ampliÞer through resistor R0550 to inverting input U0550 pin 2. The noninverting input U0550 pin 3 is connected to a 4.65 volt reference formed by voltage divider resistors R0576 and R0582 which connect to ground and the 9.3 volt supply. The output of the inverting ampliÞer at U0550 pin 1 is the product of the ampliÞer gain as determined by the ratio of R0551 divided by R0550 and the difference between the ampliÞer inputs pins 2 and 3. When the PA TEMP input is greater than 4.65 volts the ampliÞer output is less than 5 volt. As temperature rises the voltage on PA TEMP falls, the inverting ampliÞer output at U0550 pin 1 rises, current begins to ßow through R0552 and CR0550 into the ALC loop at the inverting input of U0550 pin 9, decreasing the PA control voltage PA CNTL and reducing transmitter output. Current limit is provided to protect the PA Þnal device (Q5540) from overcurrent caused by low line voltage and/or mismatched antennas. Voltage dividers on the current sense lines, CURRENT SENSE+/ CURRENT SENSE-, formed by resistors R0557, R0558, R0559, and R0560 protect the inputs of U0550 (pins 5 and 6) from excessive voltages. CURRENT SENSE+ connects to the noninverting input U0550 pin 5 through resistors R0557 and R0558. CURRENT SENSE- connects to the inverting input U0550 pin 6 through resistors R0559 and R0560. As current through the Þnal device increases, voltage drop through R5612 increases and CURRENT SENSE- decreases with respect to CURRENT SENSE+, increasing the difference between inverting and noninverting inputs, causing the ampliÞer output at U0550 pin 7 to increase to over 4.65 volts plus one diode drop. As the ampliÞer output increases to over 5 volts, the current through resistor R0556 and diode CR0550 becomes sufÞcient to reduce the PA control voltage reducing the PA device current. The D/A line CUR LIM SET at U0551 pin 4 adjusts the maximum allowed current by creating an offset voltage at the noninverting input U0550 pin 5