Motorola Gtx2000 Lcs2000 68p02945c70 O Manual
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viii Model Charts & Maintenance Specifications LCS 2000 Accessories Mics HMN3220 Compact Mic with Hang-Up Clip HMN1035 Full Size Palm Mic HMN3013 Full Size Mic, Non-Backlit TDN8310 DTMF Full Size Mic, Backlit Speakers FSN5510 7.5 W External Speaker Installation GLN7317 Non-Locking Trunnion Cables GKN6270 Mobile Power Cable GKN6271 Ignition Switch Cable Alarms GKN6272 External Alarm & Relay Cable HLN9329 Emergency Pushbutton GLN7323 Emergency Footswitch Antennas RRA4914 3 dB Gain Roof Mount SS Antenna RRA4990 3 dB Gain Roof Mount BC Antenna RRA4983 3 dB Gain Roof Mount LL/SS Antenna RRA4986 3 dB Gain Roof Mount LL/BC Antenna HAF4002 1/4 Wave Roof Mount Accessory Connectors HLN5282 Mini-U Connector HKN9557 Mini-U Antenna Adapter Cable HLN8027 Mini-U to BNC Adapter Documentation Kits User Guides (Operator Manuals) 68P02945C95 Quick Start 68P02945C90 UserÕs Manual Installation and Service Manuals 68P02945C80 Installation Manual 68P02945C70 Service Manual
Model Charts & Maintenance Specifications ix Maintenance SpeciÞcations All speciÞcations subject to change without notice. GENERALRECEIVERTRANSMITTER FCC Designation: GTX: LCS 2000:AZ492FT5778 AZ492FT5779Frequency Range: GTX & LCS 2000: LCS 2000:851-866 MHz 851-870 MHzFrequency range: GTX: LCS 2000:806-821MHz 851-866MHz 806-825MHz 851-870MHz Temperature Range: Operating: Storage:-30+60ûC -40+85ûCMax. Frequency Separation: GTX: LCS 2000:15 MHz 19 MHzMax. Freq. Separation: GTX: LCS 2000:60 MHz 64 MHz Sensitivity (12dB SINAD):0.35mV max. RF Power: GTX (LCS 2000): 15W 806-821 (825) MHz) 10W 851-866 (870) MHz Power Supply: Nominal: Operating: Current Drain, maximum values: Stand-by: Receive: Transmit (15 W): Off:13.6 V 10.8 to 16.3 V 0.45 A 1.7 A with 7.5 W 6.5 A 30 mAAdj. Channel Selectivity:-65 dB Deviation, Max.: GTX: @ 806-821 & 851-866 MHz LCS 2000: @821-825 & 866-870 MHz±5 kHz ±4 kHz Number of Systems: Talkgroups: Conventional:10 8 10Spurious & Image Rejection:-65dB Spurious & Harmonics: -56 dBc Channel Spacing: 25 kHz Intermodulation: -65dB Audio Response: 6 dB/octave +1/-3 dB at 300-3000 Hz Mode of Operation: Semi-Duplex Selectivity (25kHz Adjacent Channel):-65dB Distortion:5% @ 60% of maximum deviation Modulation: FM Antenna Impedance: 50WConducted Spurious Emission:per FCC part 90 Frequency Stability: GTX & LCS 2000: LCS 2000:806-821 MHz & 851-866 MHz, ±2.5ppm 821-824 MHz & 866-869 MHz, ±1.5ppmAudio Output: 4 W (internal, 16W) 7.5 W (external, 8W) Dimensions: (H X WX D) 44x168x169 mm; 1.73x6.61x6.67ÓAudio Response: 6 dB/octave +1/-3 dB at 300-3000 Hz Weight: 1.21 kg (2.67 lbs) Distortion: 5% @ 7.5 W
x Model Charts & Maintenance Specifications Radio Model Numbering System The model number, serial number, and Motorola FCC designation number are all on a label attached to the back of your radio. All GTX/LCS 2000 radio models are synthesized, 8-channel units that come standard with Tone Private-Line (TPL)/Dig- ital Private-Line (DPL) coded squelch or carrier squelch, which may be enabled/disabled on a per channel basis. Program- ming changes can be made by your local dealer. M 1 1UGD6CB1AN Position 1 - Type of Unit M = Mobile Model Number: Position:123456789101112 Position 4 - Frequency Band Position 2 & 3 - Model Series Position 5 - Power Level Position 6 - Physical Package Position 12 - Position 10 - Feature Level Position 8 - Primary Operation Position 11- Version Position 9 - Primary System Type 806-870 MHz 10-25 W Standard Control with Display Position 7 - Channel Spacing 20/25 kHzUnique Model Variations Standard Package Version Letter (Alpha) - Major Change Basic Privacy Plus ¨ Trunked Twin Type M 1 0UGD6DC5AN Position 1 - Type of Unit M = Mobile Model Number: Position:123456789101112 Position 4 - Frequency Band Position 2 & 3 - Model Series Position 5 - Power Level Position 6 - Physical Package Position 12 - Position 10 - Feature Level Position 8 - Primary Operation Position 11- Version Position 9 - Primary System Type 806-870 MHz 10-25 W Standard Control with Display Position 7 - Channel Spacing 20/25 kHzUnique Model Variation Standard Package Version Letter (Alpha) - Major Change Standard Package Clear SMARTNET ª Dual Mode Trunked GTX LCS 2000
Introduction 1-1 1 1Introduction1 Notational ConventionsThroughout the text in this publication, you will notice the use of warnings, cautions, and notes. These notations are used to emphasize that safety hazards exist, and care must be taken and observed. Warning Caution Note An operational procedure, practice, or condition, etc., which it is essential to emphasize. Scope of this ManualThis manual includes model/kit information, speciÞcations, disassembly/ reassembly procedures, maintenance, alignment, troubleshooting, and all theory, schematic diagrams, printed circuit board details and parts lists for all parts in the equipment described. Safety informationEvery radio, when transmitting, radiates energy into the atmosphere which may, under certain conditions, causes the generation of a spark. All users of vehicles Þtted with radios should be aware of the following warnings: WARNING Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury. CAUTION Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. CAUTION may also be used to alert against unsafe practices and property-damage-only accident hazards. CAUTION This manual is intended for use by experienced technicians who are familiar with similar types of equipment. WARNING ¥Do not operate the radio near ßammable liquids or in the vicinity of explosive devices. ¥ During normal use, the radio will subject you to radio energy substantially below the level where any kind of harm is reported. ! ! ! !
1-2 IntroductionTo ensure personal safety, please observe the following simple rules: Air Bag Warning Installation of vehicle equipment should be performed by a professional installer/ technician qualiÞed in the requirements for such installations. An air bagÕs size, shape and deployment area can vary by vehicle make, model and front compartment conÞguration (e.g., bench seat vs. bucket seats). Contact the vehicle manufacturerÕs corporate headquarters, if necessary, for speciÞc air bag information for the vehicle make, model and front compartment conÞguration involved in your communication equipment installation. LP Gas Warning WARNING ¥Do not transmit when the antenna is very close to, or touching, exposed parts of the body, especially the face and eyes. ¥Do not hold the transmit (PTT) key in when not desiring to transmit. ¥Check the laws and regulations on the use of two- way mobile radios in the areas where you drive. Always obey them. Also, when using your radio while driving, please: give full attention to driving, use hands-free operation, if available, and pull off the road and park before making or answering a call if driving conditions so require. WARNING Vehicles equipped with air bags. An air bag inßates with great force.Do not place objects, including communication equipment, in the area over the air bag or in the air bag deployment area. If the communication equipment is improperly installed and the air bag inßates, this could cause serious injury. WARNING It is mandatory that radios installed in vehicles fueled by liqueÞed petroleum gas conform to the National Fire Protection Association standard NFPA 58, which applies to vehicles with a liquid propane (LP) gas container in the trunk or other sealed off space within the interior of the vehicle. The NFPA 58 requires the following: ¥Any space containing radio equipment shall be isolated by a seal from the space in which the LP gas container and its Þttings are located. ¥Removable (outside) Þlling connections shall be used. ¥The container space shall be vented to the outside. ! ! !
Basic Maintenance 2-1 2Basic Maintenance2 IntroductionThis section of the manual describes preventive maintenance, safe handling of CMOS devices, and repair procedures and techniques. Each of these topics provides information vital to the successful operation and maintenance of your radio. Preventive MaintenanceThe radios do not require a scheduled preventive maintenance program; however, periodic visual inspection and cleaning is recommended. InspectionCheck that the external surfaces of the radios are clean, and that all external controls and switches are functional. A detailed inspection of the interior electronic circuitry is not needed or desired. Cleaning The following procedures describe the recommended cleaning agents and the methods to be used when cleaning the external and internal surfaces of the radio. External surfaces include the front cover, housing and assembly. These surfaces should be cleaned whenever a visual inspection reveals the presence of smudges, grease, and/or grime. Internal surfaces should be cleaned only when the radio is disassembled for servicing or repair. The only recommended agent for cleaning the external radio surfaces is a 0.5%solution of mild dishwashing detergent in water. the only factory recommended liquid for cleaning the printed circuits boards and their components is isopropyl alcohol (70% by volume). Plastic SurfacesThe detergent solution should be applied sparingly with a stiff non-metallic, short- bristled brush to work all loose dirt away from the radio. A soft, absorbent, lint- free cloth or tissue should be used to remove the solution and dry the radio. Make sure that no water remains entrapped near the connectors, cracks, or crevices. Circuit Boards and ComponentsIsopropyl alcohol may be applied with a stiff, non-metallic, short-bristled brush to dislodge embedded or caked material located in hard-to-reach areas. The brush stroke should direct the dislodged material out and away from the inside of the radio. CAUTION The effects of certain chemical and their vapors can have harmful results on certain plastics. Aerosol sprays, tuner cleaners, and other chemicals should be avoided. CAUTION Alcohol is a high-wetting liquid and can carry contamination into unwanted places if an excessive quantity is used. ! !
2-2 Basic MaintenanceMake sure that controls or tunable components are not soaked with the liquid. Do not use high-pressure air to hasten the drying process. This could cause the liquid to puddle and collect in unwanted places. Upon completion of the cleaning process, use a soft, absorbent, lint-free cloth to dry the area. Do not brush or apply any isopropyl alcohol to the frame, front cover, or back cover. Note:Always use a fresh supply of isopropyl alcohol and a clean container to prevent contamination by dissolved material from previous usage. Safe Handling of CMOS DevicesComplementary metal-oxide semiconductor (CMOS) devices are used in this family of radios. While the attributes of CMOS are many, their characteristics make them susceptible to damage by electrostatic or high voltage charges. Damage can be latent, resulting in failures occurring weeks or months later. Therefore, special precautions must be taken to prevent device damage during disassembly, troubleshooting, and repair. Handling precautions are mandatory for CMOS circuits and are especially important in low humidity conditions. Precautions1. Eliminate static generators (plastics, stryofoam, etc. in the work area. 2. Remove nylon or double-knit polyester jackets, roll up long sleeves, and remove or tie back loose hanging neckties. 3. Store and transport all static-sensitive devices in ESD-protective containers. 4. If at all possible, handle CMOS devices by the package and not by the leads. Prior to touching the unit, touch an electrical ground to remove any static charge that you may have accumulated. The package and substrate may be electrically common. If so, the reaction of a discharge to the case would cause the same dame as touching the leads. 5. Disconnect all power from the unit before ESD-sensitive components are removed or inserted unless otherwise noted. 6. Use a static safeguarded workstation, which can be accomplished through the use of an anti-static kit (Motorola part number 0180386A82). This kit includes a writ strap, two ground cords, a static-control table mat and a static- control ßoor mat. For additional information, refer to Service and Repair Note SRN F1052, ÒStatic Control Equipment for Servicing ESD Sensitive ProductsÓ, available form Motorola Literature Distribution 2290 Hammond Drive Schaumburg, IL 60173 (708) 576-2826. When these items are not readily available, observing the following techniques will minimize chance of damage. - If a static-sensitive device is to be temporarily set down, use a conductive surface for placement of the device. - Make skin contact with a conductive work surface Þrst and maintain this contact when the device is set down or picked up. CAUTION Do not attempt to disassemble the radio without observing the following handling precautions.!
Basic Maintenance 2-3 7. Always wear a conductive strip when servicing this equipment. the Motorola part number for a replacement wrist strap that connects to the table mat is 42- 80385A59. 8. When straightening CMOS pins, provide ground straps for apparatus used. 9. When soldering, use a grounded soldering iron. Repair Procedures and TechniquesThe radio support center is at the following address: Motorola Radio Support Center 3651 South Central Avenue Rockford, Ill, 61102 Telephone: (800) 227-6772 (815) 874-1400 Refer to the Disassembly and Reassembly section of the manual for pertinent information prior to replacing and substituting parts. Parts ReplacementSpecial care should be taken to be as certain as possible that a suspected component is actually the one at fault. This special care will eliminate unnecessary unsoldering and removal of parts, which could damage or weaken other components or the printed circuit board itself. When damaged parts are replaced, identical parts should be used. If the identical replacement component is not locally available, check the parts list for the proper Motorola part number and order the component from the nearest Motorola Communications Parts ofÞce. Rigid Circuit BoardsThis family of radios uses bonded, multi-layer, printed circuit boards. Since the inner layers are not accessible, some special considerations are required when soldering and unsoldering components. The printed- through holes may interconnect multiple layers of the printed circuit. When soldering near the 16 or 18-pin connector, use care to avoid accidentally getting solder in the connector. Chip ComponentsUse either the RLN4062 Hot-Air Repair Station or the Motorola 0180381B45 Repair Station for chip component replacement. When using the 0180381B45 Repair Station, select the TJ-65 mini-thermojet hand piece. On either unit, adjust the temperature control to 700û F (370û C), and adjust the airßow to a minimum setting. Airßow can vary due to component density. Chip Component RemovalTo remove a chip component, select a hot-air hand piece and position the nozzle of the hand piece approximately 1/8Ó above the component to be removed. Begin applying the hot air. Once the solder reßows, remove the component using a pair of tweezers. Using solder wick and a soldering iron or a power desoldering station, remove the excess solder from the pads. CAUTION Therefore, care should be exercised to avoid pulling the plated circuit out of the hole. CAUTION Be careful not to form solder bridges between the connector pins. Closely examine your work for shorts due to solder bridges. ! !
2-4 Basic Maintenance Chip Component ReplacementTo replace a chip component using a soldering iron,select the appropriate micro-tipped soldering iron and apply fresh solder to one of the solder pads. Using a pair of tweezers, position the new chip component in place while heating the fresh solder. Once solder wicks onto the new component, remove the heat from the solder. Heat the remaining pad with the soldering iron and apply solder until it wicks to the component. If necessary, touch up the Þrst side. All solder joints should be smooth and shiny. To replace a chip component using hot air, select the hot-air hand piece and reßow the solder on the solder pads to smooth it. Apply a drop of solder paste ßux to each pad. Using a pair of tweezers, position the new component in place. Position the hot- air hand piece approximately 1/8Ó above the component and begin applying heat. Once the solder wicks to the component, remove the heat and inspect the repair. All joints should be smooth and shiny. Over-Molded Pad-Array Carrier (OMPAC)ASFIC U0201 is an OMPAC. It must be kept in a sealed bag with dessicant in the bag (in a Òdry boxÓ as supplied by the Motorola Parts Department prior to use. If the OMPAC is ambient for an unknown amount of time or for more than 96 hours, then it must be baked for at least eight hours at 260 û F (185û C). If neighboring OMPAC components are heated above 365û F (185û C), they will suffer die-bond delamination and possible ÒpopcornÓ failure. During all repair procedures, heating neighboring components can be minimized by: ¥Using upper heat only. using the correct size heat-focus head, approximately the same size as the carrier being replaced. ¥Keeping the heat-focus head approximately 1/8Ó (0.3cm) above the printed circuit board when removing or replacing the device. OMPAC RemovalTo remove the OMPAC, select the R-1070A Air-Flow Station and the appropriate heat- focus head (approximately the same size as the OMPAC. Attach the heat-focus head to the chimney heater. Adjust the temperature control to approximately 415û F (215û C) 445û F (230û C) maximum. Adjust the airßow slightly above the minimum setting. Apply the solder paste ßux around the edge of the OMPAC. Place the circuit board in the R-1070As circuit board holder, and position the OMPAC under the heat-focus head. Lower the vacuum tip and attach it to the OMPAC by turning on the vacuum pump. Lower the heat-focus head until it is approximately 1/8Ó (0.3cm) above the carrier. Turn on the heater and wait until the OMPAC lifts off the circuit board. Once the part is off, grab it with a pair of tweezers and turn off the vacuum pump. Remove the circuit board from the R- 1070As circuit board holder. OMPAC ReplacementTo replace the OMPAC, the solder pads on the board must Þrst be cleaned of all solder to ensure alignment of the new chip carrier. Prepare the sight by using solder wick and a soldering iron to remove all solder from the solder pads on the circuit board. If a power desoldering tool is available, it can be used instead of the solder wick. Clean the solder pads with alcohol and a small brush. Dry and inspect. Ensure that all solder is removed. Once the preparation is complete, place the circuit board back in the R-1070As circuit board holder. Add solder paste ßux in the trench of the ßux block and spread it using a one-inch putty knife. Flux the OMPAC by placing it in the trench of the ßux block. Once the ßux is applied, place the OMPAC on the circuit board, making certain that it is oriented correctly on the board. Position the heat-focus
Basic Maintenance 2-5 head over the OMPAC and lower it to approximately 1/8Ó (0.3cm) over the carrier. Using the same heat and airßow setting used to remove the OMPAC, turn on the heater and wait for the carrier to reßow (heating and reßow should take longer than 60 seconds). Once the carrier reßows, raise the heat-focus head and wait approximately one minute for the part to cool. Remove the circuit board and inspect the repair. No cleaning should be necessary. ShieldsRemoving and replacing the shields will be done with the R-1070A, using the same heat and airßow proÞle used to remove and replace OMPAC components. Shield RemovalPlace the circuit board in the R-1070As holder. Select the proper heat focus head and attach it to the heater chimney. Add solder paste ßux around the base of the shield. Position the shield under the heat-focus head. Lower the vacuum tip and attach it to the shield by turning on the vacuum pump. Lower the focus head until it is approximately 1/8Ó(0.3cm) above the shield. Turn on the heater and wait until the shield lifts off the circuit board. Once the shield is off, turn off the heat, grab the part with a pair of tweezers, and turn off the vacuum pump. Remove the circuit board from the R-1070As circuit board holder. Shield ReplacementTo replace the shield, add solder to the shield if necessary, using a micro-tipped soldering iron. Next, rub the soldering iron tip along the edge of the shield to smooth out any excess solder. Use solder wick and a soldering iron to remove excess solder from the solder pads on the circuit board. Place the circuit board back in the R-1070As circuit board holder. Place the shield on the circuit board using a pair of tweezers. Position the heat-focus head over the shield and lower it to approximately 1/8Ó above the shield. Turn on the heater and wait for the solder to reßow. Once complete, turn off the heat, raise the heatfocus head, and wait approximately one minute for the part to cool. Remove the circuit board and inspect the repair. No cleaning should be necessary.