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Motorola Gtx2000 Lcs2000 68p02945c70 O Manual

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    							viii Model Charts & Maintenance Specifications
    LCS 2000 Accessories
    Mics
    HMN3220 Compact Mic with Hang-Up Clip
    HMN1035 Full Size Palm Mic
    HMN3013 Full Size Mic, Non-Backlit
    TDN8310 DTMF Full Size Mic, Backlit
    Speakers
    FSN5510 7.5 W External Speaker
    Installation
    GLN7317 Non-Locking Trunnion
    Cables
    GKN6270 Mobile Power Cable
    GKN6271 Ignition Switch Cable
    Alarms
    GKN6272 External Alarm & Relay Cable
    HLN9329 Emergency Pushbutton
    GLN7323 Emergency Footswitch
    Antennas
    RRA4914 3 dB Gain Roof Mount SS Antenna
    RRA4990 3 dB Gain Roof Mount BC Antenna
    RRA4983 3 dB Gain Roof Mount LL/SS Antenna
    RRA4986 3 dB Gain Roof Mount LL/BC Antenna
    HAF4002 1/4 Wave Roof Mount
    Accessory Connectors
    HLN5282 Mini-U Connector
    HKN9557 Mini-U Antenna Adapter Cable
    HLN8027 Mini-U to BNC Adapter
    Documentation Kits
    User Guides (Operator Manuals)
    68P02945C95 Quick Start
    68P02945C90 UserÕs Manual
    Installation and Service Manuals
    68P02945C80 Installation Manual
    68P02945C70 Service Manual 
    						
    							Model Charts & Maintenance Specifications ix
    Maintenance SpeciÞcations
    All speciÞcations subject to change without notice.
    GENERALRECEIVERTRANSMITTER
    FCC Designation:
    GTX:
    LCS 2000:AZ492FT5778
    AZ492FT5779Frequency Range:
    GTX & LCS 2000:
    LCS 2000:851-866 MHz
    851-870 MHzFrequency range:
    GTX:
    LCS 2000:806-821MHz
    851-866MHz
    806-825MHz
    851-870MHz
    Temperature Range:
    Operating:
    Storage:-30+60ûC
    -40+85ûCMax. Frequency
    Separation:
    GTX:
    LCS 2000:15 MHz
    19 MHzMax. Freq. Separation:
    GTX:
    LCS 2000:60 MHz
    64 MHz
     Sensitivity
    (12dB SINAD):0.35mV max. RF Power:
    GTX (LCS 2000): 15W
    806-821 (825) MHz)
    10W
    851-866 (870) MHz
    Power Supply:
    Nominal:
    Operating:
    Current Drain,
    maximum values:
    Stand-by:
    Receive:
    Transmit (15 W):
    Off:13.6 V
    10.8 to 16.3 V
    0.45 A
    1.7 A with 7.5 W
    6.5 A
    30 mAAdj. Channel
    Selectivity:-65 dB Deviation, Max.:
    GTX:
    @ 806-821 & 851-866
    MHz
    LCS 2000:
    @821-825 & 866-870 MHz±5 kHz
    ±4 kHz
    Number of Systems:
    Talkgroups:
    Conventional:10
    8
    10Spurious & Image
    Rejection:-65dB Spurious & Harmonics: -56 dBc
    Channel Spacing: 25 kHz Intermodulation: -65dB Audio Response: 6 dB/octave
    +1/-3 dB at
    300-3000 Hz
    Mode of Operation: Semi-Duplex Selectivity
    (25kHz Adjacent
    Channel):-65dB Distortion:5% @ 60% of
    maximum deviation
    Modulation: FM
    Antenna Impedance: 50WConducted
    Spurious Emission:per FCC part 90
    Frequency Stability:
    GTX & LCS 2000:
    LCS 2000:806-821 MHz
    & 851-866 MHz,
    ±2.5ppm
    821-824 MHz
    & 866-869 MHz,
    ±1.5ppmAudio Output: 4 W
    (internal, 16W)
    7.5 W
    (external, 8W)
    Dimensions:
    (H X WX D) 44x168x169 mm;
    1.73x6.61x6.67ÓAudio Response: 6 dB/octave
    +1/-3 dB at
    300-3000 Hz
    Weight: 1.21 kg (2.67 lbs)
    Distortion:  5% @ 7.5 W 
    						
    							x Model Charts & Maintenance Specifications
    Radio Model Numbering System
    The model number, serial number, and Motorola FCC designation number are all on a label attached to the back of your
    radio.
    All GTX/LCS 2000 radio models are synthesized, 8-channel units that come standard with Tone Private-Line (TPL)/Dig-
    ital Private-Line (DPL) coded squelch or carrier squelch, which may be enabled/disabled on a per channel basis. Program-
    ming changes can be made by your local dealer.
    M 1 1UGD6CB1AN
    Position 1 - Type of Unit
    M = Mobile
    Model Number:
    Position:123456789101112
    Position 4 - Frequency Band
    Position 2 & 3 - Model Series
    Position 5 - Power Level
    Position 6 - Physical Package
    Position 12 -
    Position 10 - Feature Level
    Position 8 - Primary Operation
    Position 11- Version
    Position 9 - Primary System Type
    806-870 MHz
    10-25 W
    Standard Control with Display
    Position 7 - Channel Spacing
    20/25 kHzUnique Model Variations
    Standard Package
    Version Letter (Alpha) - Major Change
    Basic
    Privacy Plus
    ¨
    Trunked Twin Type
    M 1 0UGD6DC5AN
    Position 1 - Type of Unit
    M = Mobile
    Model Number:
    Position:123456789101112
    Position 4 - Frequency Band
    Position 2 & 3 - Model Series
    Position 5 - Power Level
    Position 6 - Physical Package
    Position 12 -
    Position 10 - Feature Level
    Position 8 - Primary Operation
    Position 11- Version
    Position 9 - Primary System Type
    806-870 MHz
    10-25 W
    Standard Control with Display
    Position 7 - Channel Spacing
    20/25 kHzUnique Model Variation
    Standard Package
    Version Letter (Alpha) - Major Change
    Standard Package
    Clear SMARTNET
    ª
    Dual Mode Trunked
    GTX
    LCS 2000 
    						
    							Introduction 1-1
    1
    1Introduction1
    Notational ConventionsThroughout the text in this publication, you will notice the use of warnings,
    cautions, and notes. These notations are used to emphasize that safety hazards
    exist, and care must be taken and observed.
    Warning
    Caution
    Note
    An operational procedure, practice, or condition, etc., which it is essential to
    emphasize.
    Scope of this ManualThis manual includes model/kit information, speciÞcations, disassembly/
    reassembly procedures, maintenance, alignment, troubleshooting, and all theory,
    schematic diagrams, printed circuit board details and parts lists for all parts in the
    equipment described.
    Safety informationEvery radio, when transmitting, radiates energy into the atmosphere which may,
    under certain conditions, causes the generation of a spark.
    All users of vehicles Þtted with radios should be aware of the following warnings:
    WARNING
    Indicates a potentially hazardous situation which, if not
    avoided, COULD result in death or serious injury.
    CAUTION
    Indicates a potentially hazardous situation which, if not
    avoided, MAY result in minor or moderate injury.
    CAUTION may also be used to alert against unsafe
    practices and property-damage-only accident hazards.
    CAUTION
    This manual is intended for use by experienced
    technicians who are familiar with similar types of
    equipment.
    WARNING
    ¥Do not operate the radio near ßammable liquids or
    in the vicinity of explosive devices.
    ¥ During normal use, the radio will subject you to
    radio energy substantially below the level where any
    kind of harm is reported.
    !
    !
    !
    ! 
    						
    							1-2 IntroductionTo ensure personal safety, please observe the following simple rules:
    Air Bag Warning
    Installation of vehicle equipment should be performed by a professional installer/
    technician qualiÞed in the requirements for such installations.
    An air bagÕs size, shape and deployment area can vary by vehicle make, model and
    front compartment conÞguration (e.g., bench seat vs. bucket seats). Contact the
    vehicle manufacturerÕs corporate headquarters, if necessary, for speciÞc air bag
    information for the vehicle make, model and front compartment conÞguration
    involved in your communication equipment installation.
    LP Gas Warning
    WARNING
    ¥Do not transmit when the antenna is very close to, or
    touching, exposed parts of the body, especially the
    face and eyes.
    ¥Do not hold the transmit (PTT) key in when not
    desiring to transmit.
    ¥Check the laws and regulations on the use of two-
    way mobile radios in the areas where you drive.
    Always obey them. Also, when using your radio while
    driving, please:
    give full attention to driving,
    use hands-free operation, if available, and
    pull off the road and park before making or answering
    a call if driving conditions so require.
    WARNING
    Vehicles equipped with air bags.
    An air bag inßates with great force.Do not place
    objects, including communication equipment, in the area
    over the air bag or in the air bag deployment area. If the
    communication equipment is improperly installed and
    the air bag inßates, this could cause serious injury.
    WARNING
    It is mandatory that radios installed in vehicles fueled by
    liqueÞed petroleum gas conform to the National Fire
    Protection Association standard NFPA 58, which applies
    to vehicles with a liquid propane (LP) gas container in
    the trunk or other sealed off space within the interior of
    the vehicle. The NFPA 58 requires the following:
    ¥Any space containing radio equipment shall be
    isolated by a seal from the space in which the LP gas
    container and its Þttings are located.
    ¥Removable (outside) Þlling connections shall be
    used.
    ¥The container space shall be vented to the outside.
    !
    !
    ! 
    						
    							Basic Maintenance 2-1
    2Basic Maintenance2
    IntroductionThis section of the manual describes preventive maintenance, safe handling of
    CMOS devices, and repair procedures and techniques. Each of these topics
    provides information vital to the successful operation and maintenance of your
    radio.
    Preventive
    MaintenanceThe radios do not require a scheduled preventive maintenance program; however,
    periodic visual inspection and cleaning is recommended.
    InspectionCheck that the external surfaces of the radios are clean, and that all external
    controls and switches are functional. A detailed inspection of the interior
    electronic circuitry is not needed or desired.
    Cleaning
    The following procedures describe the recommended cleaning agents and the
    methods to be used when cleaning the external and internal surfaces of the radio.
    External surfaces include the front cover, housing and assembly. These surfaces
    should be cleaned whenever a visual inspection reveals the presence of smudges,
    grease, and/or grime. Internal surfaces should be cleaned only when the radio is
    disassembled for servicing or repair.
    The only recommended agent for cleaning the external radio surfaces is a
    0.5%solution of mild dishwashing detergent in water. the only factory
    recommended liquid for cleaning the printed circuits boards and their components
    is isopropyl alcohol (70% by volume).
    Plastic SurfacesThe detergent solution should be applied sparingly with a stiff non-metallic, short-
    bristled brush to work all loose dirt away from the radio. A soft, absorbent, lint-
    free cloth or tissue should be used to remove the solution and dry the radio. Make
    sure that no water remains entrapped near the connectors, cracks, or crevices.
    Circuit Boards and
    ComponentsIsopropyl alcohol may be applied with a stiff, non-metallic, short-bristled brush to
    dislodge embedded or caked material located in hard-to-reach areas. The brush
    stroke should direct the dislodged material out and away from the inside of the
    radio.
    CAUTION
    The effects of certain chemical and their vapors can have
    harmful results on certain plastics. Aerosol sprays, tuner
    cleaners, and other chemicals should be avoided.
    CAUTION
    Alcohol is a high-wetting liquid and can carry
    contamination into unwanted places if an excessive
    quantity is used.
    !
    ! 
    						
    							2-2 Basic MaintenanceMake sure that controls or tunable components are not soaked with the liquid. Do
    not use high-pressure air to hasten the drying process. This could cause the liquid
    to puddle and collect in unwanted places. Upon completion of the cleaning
    process, use a soft, absorbent, lint-free cloth to dry the area. Do not brush or apply
    any isopropyl alcohol to the frame, front cover, or back cover.
    Note:Always use a fresh supply of isopropyl alcohol and a clean
    container to prevent contamination by dissolved material
    from previous usage.
    Safe Handling of
    CMOS DevicesComplementary metal-oxide semiconductor (CMOS) devices are used in this
    family of radios. While the attributes of CMOS are many, their characteristics
    make them susceptible to damage by electrostatic or high voltage charges.
    Damage can be latent, resulting in failures occurring weeks or months later.
    Therefore, special precautions must be taken to prevent device damage during
    disassembly, troubleshooting, and repair. Handling precautions are mandatory for
    CMOS circuits and are especially important in low humidity conditions.
    Precautions1. Eliminate static generators (plastics, stryofoam, etc. in the work area.
    2. Remove nylon or double-knit polyester jackets, roll up long sleeves, and
    remove or tie back loose hanging neckties.
    3. Store and transport all static-sensitive devices in ESD-protective containers.
    4. If at all possible, handle CMOS devices by the package and not by the leads.
    Prior to touching the unit, touch an electrical ground to remove any static
    charge that you may have accumulated. The package and substrate may be
    electrically common. If so, the reaction of a discharge to the case would cause
    the same dame as touching the leads.
    5. Disconnect all power from the unit before ESD-sensitive components are
    removed or inserted unless otherwise noted.
    6. Use a static safeguarded workstation, which can be accomplished through the
    use of an anti-static kit (Motorola part number 0180386A82). This kit
    includes a writ strap, two ground cords, a static-control table mat and a static-
    control ßoor mat. For additional information, refer to Service and Repair
    Note SRN F1052, ÒStatic Control Equipment for Servicing ESD Sensitive
    ProductsÓ, available form Motorola Literature Distribution 2290 Hammond
    Drive Schaumburg, IL 60173 (708) 576-2826.
    When these items are not readily available, observing the following
    techniques will minimize chance of damage.
    - If a static-sensitive device is to be temporarily set down, use a
    conductive surface for placement of the device.
    - Make skin contact with a conductive work surface Þrst and maintain
    this contact when the device is set down or picked up.
    CAUTION
    Do not attempt to disassemble the radio without
    observing the following handling precautions.! 
    						
    							Basic Maintenance 2-3 7. Always wear a conductive strip when servicing this equipment. the Motorola
    part number for a replacement wrist strap that connects to the table mat is 42-
    80385A59.
    8. When straightening CMOS pins, provide ground straps for apparatus used.
    9. When soldering, use a grounded soldering iron.
    Repair Procedures and
    TechniquesThe radio support center is at the following address:
    Motorola Radio Support Center
    3651 South Central Avenue
    Rockford, Ill, 61102
    Telephone: (800) 227-6772
                       (815) 874-1400
    Refer to the Disassembly and Reassembly section of the manual for pertinent
    information prior to replacing and substituting parts.
    Parts ReplacementSpecial care should be taken to be as certain as possible that a suspected
    component is actually the one at fault. This special care will eliminate unnecessary
    unsoldering and removal of parts, which could damage or weaken other
    components or the printed circuit board itself.
    When damaged parts are replaced, identical parts should be used. If the identical
    replacement component is not locally available, check the parts list for the proper
    Motorola part number and order the component from the nearest Motorola
    Communications Parts ofÞce.
    Rigid Circuit BoardsThis family of radios uses bonded, multi-layer, printed circuit boards.
    Since the inner layers are not accessible, some special considerations are
    required when soldering and unsoldering components. The printed-
    through holes may interconnect multiple layers of the printed circuit.
    When soldering near the 16 or 18-pin connector, use care to avoid
    accidentally getting solder in the connector.
    Chip ComponentsUse either the RLN4062 Hot-Air Repair Station or the Motorola 0180381B45
    Repair Station for chip component replacement. When using the 0180381B45
    Repair Station, select the TJ-65 mini-thermojet hand piece. On either unit, adjust
    the temperature control to 700û F (370û C), and adjust the airßow to a minimum
    setting. Airßow can vary due to component density.
    Chip Component RemovalTo remove a chip component, select a hot-air hand piece and position the nozzle
    of the hand piece approximately 1/8Ó above the component to be removed. Begin
    applying the hot air. Once the solder reßows, remove the component using a pair
    of tweezers. Using solder wick and a soldering iron or a power desoldering station,
    remove the excess solder from the pads.
    CAUTION
     Therefore, care should be exercised to avoid pulling the
    plated circuit out of the hole.
    CAUTION
    Be careful not to form solder bridges between the
    connector pins. Closely examine your work for shorts due
    to solder bridges.
    !
    ! 
    						
    							2-4 Basic Maintenance
    Chip Component
    ReplacementTo replace a chip component using a soldering iron,select the appropriate
    micro-tipped soldering iron and apply fresh solder to one of the solder pads. Using
    a pair of tweezers, position the new chip component in place while heating the
    fresh solder. Once solder wicks onto the new component, remove the heat from
    the solder. Heat the remaining pad with the soldering iron and apply solder until it
    wicks to the component. If necessary, touch up the Þrst side. All solder joints
    should be smooth and shiny.
    To replace a chip component using hot air, select the hot-air hand piece and
    reßow the solder on the solder pads to smooth it. Apply a drop of solder paste ßux
    to each pad. Using a pair of tweezers, position the new component in place.
    Position the hot- air hand piece approximately 1/8Ó above the component and
    begin applying heat. Once the solder wicks to the component, remove the heat and
    inspect the repair. All joints should be smooth and shiny.
    Over-Molded Pad-Array
    Carrier (OMPAC)ASFIC U0201 is an OMPAC. It must be kept in a sealed bag with dessicant in the
    bag (in a Òdry boxÓ as supplied by the Motorola Parts Department prior to use. If
    the OMPAC is ambient for an unknown amount of time or for more than 96 hours,
    then it must be baked for at least eight hours at 260 û F (185û C).
    If neighboring OMPAC components are heated above 365û F (185û C), they will
    suffer die-bond delamination and possible ÒpopcornÓ failure.
    During all repair procedures, heating neighboring components can be minimized
    by:
    ¥Using upper heat only. using the correct size heat-focus head, approximately
    the same size as the carrier being replaced.
    ¥Keeping the heat-focus head approximately 1/8Ó (0.3cm) above the printed
    circuit board when removing or replacing the device.
    OMPAC RemovalTo remove the OMPAC, select the R-1070A Air-Flow Station and the
    appropriate heat- focus head (approximately the same size as the OMPAC. Attach
    the heat-focus head to the chimney heater. Adjust the temperature control to
    approximately 415û F (215û C) 445û F (230û C) maximum. Adjust the airßow
    slightly above the minimum setting. Apply the solder paste ßux around the edge
    of the OMPAC. Place the circuit board in the R-1070As circuit board holder, and
    position the OMPAC under the heat-focus head. Lower the vacuum tip and attach
    it to the OMPAC by turning on the vacuum pump. Lower the heat-focus head until
    it is approximately 1/8Ó (0.3cm) above the carrier. Turn on the heater and wait
    until the OMPAC lifts off the circuit board. Once the part is off, grab it with a pair
    of tweezers and turn off the vacuum pump. Remove the circuit board from the R-
    1070As circuit board holder.
    OMPAC ReplacementTo replace the OMPAC, the solder pads on the board must Þrst be cleaned of all
    solder to ensure alignment of the new chip carrier. Prepare the sight by using
    solder wick and a soldering iron to remove all solder from the solder pads on the
    circuit board. If a power desoldering tool is available, it can be used instead of the
    solder wick. Clean the solder pads with alcohol and a small brush. Dry and
    inspect. Ensure that all solder is removed.
    Once the preparation is complete, place the circuit board back in the R-1070As
    circuit board holder. Add solder paste ßux in the trench of the ßux block and
    spread it using a one-inch putty knife. Flux the OMPAC by placing it in the trench
    of the ßux block. Once the ßux is applied, place the OMPAC on the circuit board,
    making certain that it is oriented correctly on the board. Position the heat-focus 
    						
    							Basic Maintenance 2-5 head over the OMPAC and lower it to approximately 1/8Ó (0.3cm) over the carrier.
    Using the same heat and airßow setting used to remove the OMPAC, turn on the
    heater and wait for the carrier to reßow (heating and reßow should take longer
    than 60 seconds).
    Once the carrier reßows, raise the heat-focus head and wait approximately one
    minute for the part to cool. Remove the circuit board and inspect the repair. No
    cleaning should be necessary.
    ShieldsRemoving and replacing the shields will be done with the R-1070A, using the
    same heat and airßow proÞle used to remove and replace OMPAC components.
    Shield RemovalPlace the circuit board in the R-1070As holder. Select the proper heat focus head
    and attach it to the heater chimney. Add solder paste ßux around the base of the
    shield. Position the shield under the heat-focus head. Lower the vacuum tip and
    attach it to the shield by turning on the vacuum pump. Lower the focus head until
    it is approximately 1/8Ó(0.3cm) above the shield. Turn on the heater and wait until
    the shield lifts off the circuit board. Once the shield is off, turn off the heat, grab
    the part with a pair of tweezers, and turn off the vacuum pump. Remove the circuit
    board from the R-1070As circuit board holder.
    Shield ReplacementTo replace the shield, add solder to the shield if necessary, using a micro-tipped
    soldering iron. Next, rub the soldering iron tip along the edge of the shield to
    smooth out any excess solder. Use solder wick and a soldering iron to remove
    excess solder from the solder pads on the circuit board. Place the circuit board
    back in the R-1070As circuit board holder. Place the shield on the circuit board
    using a pair of tweezers. Position the heat-focus head over the shield and lower it
    to approximately 1/8Ó above the shield. Turn on the heater and wait for the solder
    to reßow.
    Once complete, turn off the heat, raise the heatfocus head, and wait approximately
    one minute for the part to cool. Remove the circuit board and inspect the repair.
    No cleaning should be necessary. 
    						
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