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Motorola Cp200 Detailed 6880309n62 C Manual

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    							6880309N62-CJune, 2005
    146-174 MHz VHF Theory Of Operation: VHF Frequency Generation Circuitry 5-7
    C267, and varactor D261. High-port audio modulation from the synthesizer IC is applied as 
    VCO_MOD to varactor D262 which modulates the transmit VCO.
    Figure 5-5.  VHF VCO Block Diagram
    Presc
    RX
    TX
    Matching 
    Network Pin 8
    Pin 14
    Pin 103V (U330 Pin 5)
    VCC BuffersU201 Pin 32 AUX3 (U201 Pin 2)
    Prescaler Out
    Pin 12 Pin 19 Pin 20
    TX/RX/BS
    Switching Network
    U251
    VCOBIC
    Rx Active
    Bias
    Tx Active
    Bias
    Pin 2
    Rx-I adjustPin 1
    Tx-I adjustPins 9,11,17
    Pin 18Vsens
    Circuit Pin 15 Pin 16
    TX VCO
    Circuit
    TX
    TankRX VCO
    Circuit RX
    TankPin 7
    Vcc-Superfilter
    Collector/RF in
    Pin 4
    Pin 5
    Pin 6RX
    TX V_SF (U201 Pin 28)NC
    NC
    Vcc-Logic
    3V 
    (U330 Pin 5) Steer Line
    Voltage
    (V_STEER) Pin 13
    Pin 3
    TRB_IN
    Buffer
    Q280
    RX INJ
    V_SF
    (U201 Pin 28)
    TX INJ 
    						
    							June, 20056880309N62-C
    5-8146-174 MHz VHF Theory Of Operation: VHF Frequency Generation Circuitry
    Notes: 
    						
    							Chapter 6 VHF Troubleshooting Tables
    6.1 Troubleshooting Table for Receiver
    Table 6-1.  Troubleshooting Table for Receiver 
    Symptom Possible Causes Procedure Corrective Action
    Radio Dead (no 
    turn-on beep, no 
    LED indication)1. Battery dead or defec-
    tive.Substitute known good battery or 
    battery eliminator.Charge or replace battery.
    2. Defective battery con-
    tacts.Inspect battery contacts for corrosion 
    or bent terminals.Clean/repair/replace J301.
    3. Blown fuseCheck voltage on each side of fuse. 
    If blown, 0 VDC after fuse.Check for short on output, 
    check D301, VR301, trouble-
    shoot/repair as needed, replace 
    fuse.
    4. DC switching fault Verify battery voltage present at 
    S444 pin 5 when radio is on.
    Verify Q494-1 is at least 1 V dc, 
    Q494-6 is ~0.1 V dc, Q493-3 is at 
    Vbatt.Check/replace on-off-volume 
    control S444.
    Troubleshoot/replace Q493/4.
    5. Microprocessor not 
    starting up.Verify clock input to U401-90 
    (EXTAL) is 7.3975 MHz using high 
    impedance probe. If clock is 3.8 
    MHz, check for shorts on U401 pins. 
    Connect RIB to verify communica-
    tion via CPS.
    Verify U401-94 (RESET) is high.Verify 16.8 MHz signal at U451-
    34. If OK, troubleshoot/replace 
    U451. If not present, trouble-
    shoot U201 Synthesizer. Repro-
    gram/reflash as needed. 
    If RESET is Low, troubleshoot 
    regulator U320. Check for 
    shorts at U401 pins. Replace 
    U401 (depot only). Reprogram/
    reflash as needed.
    6. Regulator fault Verify U310-5 is 5 V dc, U320-5 is 
    3.3 V dc, U330-5 is 3 V dc.Check for shorts on outputs, 
    troubleshoot/repair as needed, 
    replace faulty regulator. 
    						
    							June, 20056880309N62-C
    6-2VHF Troubleshooting Tables: Troubleshooting Table for Receiver
    No Audio
    1. Synthesizer out of lockVerify U201-4 is at 3 V dc.Troubleshoot synthesizer/VCO 
    circuits.
    2. Defective IFIC Verify audio is present  at U51-8. Check Q70, Y70, U51.
    3. RX audio buffer faultVerify audio is present  at U451-2.Check U510 and associated 
    parts.
    4. ASFIC fault Verify audio is present at U451-41. 
    Verify U451-14 is high.Check squelch setting, PL/DPL 
    programming. Troubleshoot/
    replace U451.
    5. Audio PA faultVerify U490-1 is 
    						
    							6880309N62-CJune, 2005
    VHF Troubleshooting Tables: Troubleshooting Table for Synthesizer 6-3
    6.2 Troubleshooting Table for Synthesizer
    Table 6-2.  Troubleshooting Table for Synthesizer 
    Symptom Possible Causes Procedure Corrective Action
    Synthesizer Out of 
    Lock (RX mode 
    only)1. VCO faultVerify oscillator is working, check RF 
    level at U251-10 per schematic.
    Check dc voltages at U251 pin 2 
    through 6 and 10 per 
    Table 6-4.
    Verify steering line voltage is 
    between ~3 V and 10 V.
    Check VCO tank components 
    connected to U251-5 and 6.
    Check for shorts/opens, replace 
    U251.
    Check D251 and associated 
    components.
    2. Synthesizer fault Verify TRB line (from U201-2 to 
    U251-19) is low in RX modeCheck for shorts, check U201 
    voltages per 
    Ta b l e  6 - 4, replace 
    U201 if incorrect.
    3. Programming faultVerify RX channel programming is 
    correct.Re-program if necessary.
    Synthesizer Out of 
    Lock (TX mode 
    only)1. VCO fault Verify oscillator is working, check RF 
    level at U251-10 per schematic.
    Check dc voltages at U251 pins 
    1,3,4,10,15,16 per 
    Ta b l e  6 - 4.
    Verify steering line voltage is 
    between ~3 V and 10 V.Check VCO tank components 
    connected to U251-15 and 16.
    Check for shorts/opens, replace 
    U251.
    Check D261 and associated 
    components.
    2. Synthesizer faultVerify TRB line (U201-2 to U251-19) 
    is high (3 V) in TX modeCheck for shorts, check U201 
    voltages per 
    Ta b l e  6 - 4, replace 
    U201 if incorrect.
    3. Programming fault Verify TX channel programming is 
    correct.Re-program if necessary.
    Synthesizer Out of 
    Lock (RX and TX 
    modes)
    1. VCO faultCheck that RF level at U251-12 is at 
    least 150 mV (VHF) or -12 to -20 
    dBm (UHF)If low/missing, check L276, 
    C276-7, R276.
    2. Synthesizer fault Check that RF level at U201-32 is at 
    least 150 mV (VHF) or -12 to -20 
    dBm (UHF).
    Verify steering line voltage is 
    between ~3 V and 10 V.If correct, check/replace U201. 
    If incorrect, check R248 and 
    C241.
    Check loop filter components 
    R243-5 and C243-5.
    3. DC voltage faultVerify 4.5 V dc at U201-28.
    Verify 12.1 V dc at U201-47Check C231-233, etc., for 
    shorts. If OK check/replace 
    U201.
    Check for 3 V 1.05 MHz sq 
    waves at U201-14 and 15. 
    Check C218-228, D220-221.
    4. Programming fault Verify channel programming is cor-
    rect.Re-program if necessary. 
    						
    							June, 20056880309N62-C
    6-4VHF Troubleshooting Tables: Troubleshooting Table for Transmitter
    6.3 Troubleshooting Table for Transmitter
    Table 6-3.  Troubleshooting Table for Transmitter 
    Symptom Possible Causes Procedure Corrective Action
    No Transmit (no TX 
    LED indication)1. PTT switch defective.Verify U401-71 goes low when PTT 
    is pressed.Replace PTT switch S441.
    2. EXT MIC PTT fault Verify U401-72 goes low when J471-
    4 is grounded.Check/replace Q470, L471 etc.
    No Transmit (TX 
    LED indication OK)
    1. Synthesizer out of lockRefer to Table 6-2.Refer to Table 6-2.
    2. No TX_ENABLE Verify U401-50 is high when pin 71 
    or 72 is low.Check/replace U401.
    3. TX DC switch faultVerify Q171-C is 0 V in TX.
    Verify Q170-C is at Vbatt in TX.Replace Q171.
    Check for shorts, replace Q170.
    4. Power control fault Check Q150 and U150 dc voltages 
    per schematic and 
    Table 6-4.Repair/replace defective com-
    ponents
    5. No TX injectionCheck that RF level at jct. R100/
    R101 per schematic.Check U251, L291-292, C290-
    291.
    6. No 5T source Verify Q312 gate is 0 V dc in TX
    Verify Q312 drain is 5 V dc in TX.Check/replace Q313.
    Check for shorts, check/replace 
    Q312.
    7. TX gain stage failureCheck RF levels at Q100 and U110 
    per schematic.Troubleshoot Q100/U110 and 
    associated circuitry.
    8. Antenna switch failure Verify dc voltage at jct. R122/L120 is 
    approx 1.5 V.Check/replace D120-121, L120-
    121, R120-122, etc. 
    						
    							6880309N62-CJune, 2005
    VHF Troubleshooting Tables: Troubleshooting Table for Transmitter 6-5
    Low Power
    1. Low TX injectionCheck that RF level at jct. R100/
    R101 per schematic.Check U251, L291-292, C290-
    291.
    2. Low gain in TX stage Verify dc voltage at Q100-E is ~1.3 V 
    (VHF) or ~0.5 V (UHF).
    Verify that RF level at U110-1 is 
    approx. 1 V (VHF) or 1.6 V (UHF).Verify 5T voltage is correct. 
    Troubleshoot Q100 circuitry.
    Troubleshoot Q100 circuitry. 
    Check/replace Q100.
    3. Incorrect control volt-
    ageVerify that the dc voltage at 
    PWR_SET (R162) is approx 1.8 V 
    dc (at 1 watt) to 2.6 V dc (at 4-5 
    watts). 
    Verify that the dc voltage at U110-2 
    is approx 2-3 V dc (at 1 watt) to 3-4 
    V dc (at 4-5 watts). (See schematic.)Check programming. Trouble-
    shoot controller circuitry. Check/
    replace U451.
    Troubleshoot U150, Q150 and 
    associated circuitry.
    4. Antenna switch defect Verify dc voltage at jct. R122/L120 
    (VHF) or R121/L120 (UHF) is approx 
    1.7 V. Note: Do not attempt to mea-
    sure RF or DC voltages at the 
    diodes. Damage to test equipment 
    may occur.Check/replace D120-121, L120-
    121, R120-122, etc.
    5. Harmonic filter defectVisually inspect components C130-
    137, L130-132. Check dc continuity 
    of L130-132 in RX mode only.Repair/replace if necessary.
    Poor TX range, 
    conducted power 
    OK1. RF test jack defective Verify continuity of J140 pins 3 and 4 
    in RX mode only.Replace J140.
    2. Antenna matching net-
    work faultVisually inspect components C140-
    141, L140 or L141. Check dc conti-
    nuity of L140 or L141in RX mode 
    only.Repair/replace if necessary.
    3. Defective or wrong 
    antennaVerify correct antenna is installed. 
    Try another antenna.Replace antenna.
    No internal mic 
    audio (EXT MIC 
    audio OK)
    1. Mic bias faultVerify U451-35 is low when side PTT 
    is pressed.
    Verify Q470-6 is high when side PTT 
    button is pressed.Check/replace U451.
    Check/replace R474, R476, and 
    Q470.
    2. Defective mic Verify approx 1.8 V dc across car-
    tridge when side PTT button is 
    pressed. Verify audio present (~10 
    mV rms) when speaking into mic.Check mic connector and R478. 
    Replace mic cartridge.
    3. Defective mic jackVerify continuity between J471 pins 
    4 and 5.Replace J471.
    Table 6-3.  Troubleshooting Table for Transmitter  (Continued)
    Symptom Possible Causes Procedure Corrective Action 
    						
    							June, 20056880309N62-C
    6-6VHF Troubleshooting Tables: Troubleshooting Table for Transmitter
    No EXT MIC audio 1. Mic bias fault Verify approx 1.8 V dc across EXT 
    MIC cartridge in TX mode. Verify 
    audio present (~10 mV rms) when 
    speaking into mic.Check Q470. R475, R477, 
    L471. Check VR473, VR475, 
    D470 for shorts.
    2. Audio path faultVerify mic audio present (~10 mV 
    rms) at U451-46.
    Verify amplified mic audio present 
    (~200 mV rms) at U451-40.Check L471, C470.
    Check/replace U451.
    3. Defective audio acces-
    soryTry another accessory. Replace defective accessory.
    Table 6-3.  Troubleshooting Table for Transmitter  (Continued)
    Symptom Possible Causes Procedure Corrective Action 
    						
    							6880309N62-CJune, 2005
    VHF Troubleshooting Tables: Troubleshooting Table for Board and IC Signals 6-7
    6.4 Troubleshooting Table for Board and IC Signals
    Table 6-4.  Troubleshooting Table for Board and IC Signals 
    IC Designator Pin Pin Function DC Voltage Comments (Condition)
    U51
    IFIC1RF input 44.85 MHz1.20
    2 RF input decoupling 1.20
    32nd LO osc output4.02
    4 2nd LO osc input 4.60
    5RSSI output0.74(no received signal)
    6 Vcc 4.70
    7Audio feedback0.89
    8 Audio output 1.44 DEMOD to stage U510
    9RSSI feedback0.74(no received signal)
    10 Quad detector input 2.22
    11Limiter output1.25
    12 Limiter decoupling 2 1.30
    13Limiter decoupling 11.30
    14 Limiter input 1.28
    15GroundGND
    16 IF amp output 1.22
    17IF amp decoupling 21.26
    18 IF amp input 1.26
    19IF amp decoupling 11.26
    20 2nd mixer output 3.09
    U52
    BW Select Switch
    1Inverter 1 input0(25 kHz mode)
    2 Inverter 2 output 0 (25 kHz mode)
    3Inverter 3 input (NU)GND
    4 Ground GND
    5Inverter 3 output (NU)4.96
    6 Inverter 2 input 3.00 (25 kHz mode)
    7Inverter 1 output4.95(25 kHz mode)
    8 Vcc 4.96 
    						
    							June, 20056880309N62-C
    6-8VHF Troubleshooting Tables: Troubleshooting Table for Board and IC Signals
    U110
    RF Power Amp
    1RF input0(TX mode)
    2 Vgg (gate bias) 2.65 (typ) (TX mode) (4.25 V typ at VHF)
    3Vdd 6.59(TX mode)
    4 RF output -- Do not measure
    5GroundGND
    U150
    Dual Opamp1 Unit 1 output 4.20 (typ) (TX mode) (5.8 V typ at VHF)
    2Unit 1 (-) input2.39 (typ)(TX mode)
    3 Unit 1 (+) input 2.39 (typ) (TX mode)
    4GroundGND
    5 Unit 2 (+) input 3.30 (typ) (TX mode)
    6Unit 2 (-) input3.35 (typ)(TX mode)
    7 Unit 2 output 2.23 (typ) (TX mode)
    8Vcc6.79(TX mode)
    U201
    Freq Synthesizer1 AUX2 output (NU) 0
    2AUX3 output (TRB)0.03To U251-19 (RX mode)
    3 AUX4 output (NU) 0
    4Lock detect output2.98To U401-56
    5PD Vdd 2.98
    6Digital groundGND
    7 Serial data input 3.23
    8Serial clock input0
    9 Synth chip select3.23 From U401-47
    10Modulation input1.50From U451-40
    11 VMULT4 (NU) 2.98
    12VMULT3 (NU)0
    13 VRO 4.96
    14VMULT21.49
    15 VMULT1 1.49
    16INDMULT (NU)0
    17 NC1 0
    18Ref select (NU)0
    19 Buffered 16.8 MHz out 1.54
    20Analog Vdd3.00
    21 V bypass (NU) 1.55
    22Analog groundGND
    23 Ref osc XTAL1 2.07
    Table 6-4.  Troubleshooting Table for Board and IC Signals  (Continued)
    IC Designator Pin Pin Function DC Voltage Comments (Condition) 
    						
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