Midway Gauntlet Dark Legacy Universal Conversion Kit Service Manual
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The manufacturer intends that this game is to be operated for amusement purposes only and not in contravention of any federal, state or local law or regulation of the United States or any foreign country governing gaming devices. All operators of this game are responsible for its operation in accordance with such laws and regulations. The manufac- turers factory settings for this game may require adjustment in order to comply with laws applicable in an operators specific jurisdiction. It is the operators responsibility to determine whether adjustments are necessary and, if they are, to make the appropriate adjustments prior to operating the amusement game. midway games west inc. 675 sycamore drive, milpitas, california, 95035 http://www.midway.com Operations Manual Includes MARCH 2000 16-34046-101 UNIVERSAL CONVERSION KIT Setup • Service System Wiring Troubleshooting WARNING• Use of non-Midway parts or circuit modifications may cause serious injury or equipment damage! Federal copyright, trademark and patent laws protect this game. Unauthorized modifications may be illegal under Federal law. The modification ban also applies to Midway Games Incorporated and game logos, designs, publica- tions and assemblies. Moreover, facsimiles of Midway equipment (or any feature thereof) may be illegal under fed- eral law, regardless of whether or not such facsimiles are manufactured with Midway components.WARNING. Prevent shock hazard and assure proper game operation. Plug this game into a properly grounded outlet. Do not use a cheater plug to defeat the power cords grounding pin. Do not cut off the ground pin. CAUTION. A very small portion of the population has a condition which may cause epileptic seizures or momen- tary loss of consciousness when viewing certain kinds of flashing lights or patterns that are present in our daily envi- ronment. These persons may experience seizures while watching some kinds of television pictures or playing certain video games. People who have not had any previous seizures may nonetheless have an undetected epileptic condition. If you or anyone in your family has experienced symptoms linked to an epileptic condition (e.g. seizures or loss of awareness), immediately consult your physician before using any video games. We recommend that parents observe their children while they play video games. If you or your child experience the following symptoms: dizziness, altered vision, eye or muscle twitching, involuntary movements, loss of awareness, disorientation, or convulsions, DISCONTINUE USE IMMEDIATELY and consult your physician. CAUTION. Information in this manual is subject to change without notice. Midway reserves the right to make improvements in equipment function, design, or components as progress in engineering or manufacturing methods warrants. COPYRIGHT & TRADEMARK NOTICE. You may not reproduce any part of this publication by mechanical, photographic, or electronic means. You may not produce phonograph recordings of this document. You may not transmit this publication or otherwise copy it for public or private use, without permission from the pub- lisher. For Service: Call your Authorized Midway Games West Inc. Distributor. ©1998, 1999 Midway Games West Inc. All rights reserved. MIDWAY ® is a trademark of Midway Amusement Games, LLC. Used by permission. GAUNTLET ® DARK LEGACY™ is a trademark of Midway Games West Inc. midway games west inc. 675 sycamore drive milpitas, california 95035 http://www.midway.com
CHAPTER Gauntlet: Dark Legacy Universal Conversion Kit 3 Setup NOTICE: Information in this manual may change without notice. Midway Games West Inc. reserves the right to make improvements in equipment function, design, or components as progress in engi- neering or manufacturing methods may warrant.
4Midway Games West Inc. Chapter 1 Setup SAFETY INSTRUCTIONS The following safety instructions apply to operators and service personnel. Read these instructions before preparing the game for play. Other safety instructions appear throughout this manual. DEFINITIONS OF SAFETY TERMS • DANGER indicates an imminent hazard. If you fail to avoid this hazard, it WILL cause death or serious injury. WARNING indicates a potential hazard. If you fail to avoid this hazard, it COULD cause death or serious injury. CAUTION indicates a potential hazard. If you fail to avoid this hazard, it MAY cause minor or moderate injury. CAUTION also alerts you about unsafe practices. NOTICE indicates information of special importance. Special Note for optional1, 2 or 3-player conversion If you choose not to install all included joysticks and buttons, you must change the Game Options setting in the Menu System to a one-, two-, or three-player cabinet type. CAUTION. HANDLE DRIVES CAREFULLY The hard disk drive must be packed in an anti-static bag. When shipping the drive for repair or replacement, pack it in an approved container (P/N 08- 8068). Do not stack or drop hard disk drives. WARNING. DISCONNECT POWER Always turn AC power off and unplug the game before attempting service or adjustments unless otherwise instructed. Installing or repairing PC boards with power ON can damage components and void the warranty. WARNING. GROUND GAMES. Avoid electrical shocks! Do not plug in a game until you have inspected and properly grounded it. Only plug this game into a grounded, three-wire outlet. Do not use a cheater plug, or cut off the ground pin on the line cord CAUTION. ATTACH CONNECTORS PROPERLY. Ensure proper mating. Do not force connectors that do not slip on easily. Reversed connectors may damage game and void warranty. Connector keys allow a connector to fit only one set of pins on a board. WARNING. HAZARD TO EPILEPTICS. A very small portion of the population has a condition that may cause them to experience epileptic seizures or have momentary loss of consciousness when view- ing certain kinds of flashing lights or patterns present in our daily environment. These persons may experience seizures while watching some kinds of television pictures or playing certain video games. People who have not had any previous seizures may nonetheless have an undetected epileptic condi- tion. If you or a family member experiences symptoms linked to an epileptic condition (e.g., seizures or loss of awareness), consult a physician at once before playing video games. We recommend that parents observe their children while they play video games. If you or your child experience the following symptoms: dizziness, altered vision, eye or muscle twitching, involuntary movements, loss of awareness, disorientation, or convulsions, DISCONTINUE USE IMMEDIATELY and consult a physician. NOTICE. FCC COMPLIANCE. Installation of this kit into any existing product does not guarantee compliance with FCC requirements. You are solely responsible for FCC compliance for installations in other products. Any existing FCC compliance sticker must be removed and a new sticker should not be installed on the converted product until you have verified FCC compliance.
Gauntlet: Dark Legacy Universal Conversion Kit 5 Chapter 1 Setup Product specifications Equipment Requirements Video Display Medium Resolution RGB or Standard Resolution RGB (adjustable at U12 DIP switches) Audio System 2 Channel AudioWir i n g JAMMA Harness Game Characteristics Player Variables 1 to 4 Players Per Game Choice of Character Character Profile MemoryOperator Variables Coinage, Game Options, Dif- ficulty, Volume, Demo Mode, Audits, StatisticsDiagnostics Automatic Power-Up Test Manual Multi-Level Menu System
6Midway Games West Inc. Chapter 1 Setup Kit Components Unpack materials from carton and inspect for obvious signs of damage. Use this checklist to ensure the kit is complete. Some of these parts may already be installed. You must supply the remainder of the mate- rials required for this conversion. Recommended tools and supplies Utility knife, screwdrivers, liquid soap, nut drivers or socket wrench, wood filler material, black electri- cal tape, hole saw or equivalent, squeegee, soldering iron and solder, pliers or wire cutters, 180 grit sandpa- per or electric sander, black semi-gloss paint, electric drill and wood drill bit set. NOTICE. Gauntlet: Dark Legacy Universal Conversion Kit conversion requires use of medium reso- lution monitor. You must also have a standard JAMMA wiring harness; a harness is not included in this kit. Check Wiring Diagram during installation to ensure correct JAMMA harness mating. Part No. ItemQty.Part No. ItemQty. Electronics Marquee A-23602 Hard Disk Drive 1 03-9663 Marquee Shield 1 A-23629 Electronics Assy 1 31-3579-2 Marquee Artwork 1 H-21672 Ground Wire 1 31-3581 POP poster 1 H-23104.1 Control Harness 2 20-10412 Plastic POP holder 1 5556-13956-00 2-piece ferrite clamp 1/2-inch ID3 Bezel 5556-15272-00 ferrite clamp 1/4-inch ID1 31-3505 Top Instructions 1 Control Panel31-3506 Bottom Instructions 1 03-9664 Plastic Panel Cover 1 08-8067 Cardboard Bezel 1 16-10684 Panel Template 1 16-9922.1 Epilepsy Warning 1 20-10209-1 Red button 4 Hardware and Tools 20-10209-3 Blue button 4 4006-01003-04 screw 6-32 x 1/4 4 31-3507 Side Panel Decal 2 4106-01001-10 screw #6 x 5/8 4 20-10209-4 Green button 4 4108-01193-10B screw #8 x 5/8 torx 10 20-10209-5 Yellow Button 4 4308-01123-24B bolt 8-32 x 1 1/2 16 31-3509 Button Name Decals 1 4408-01128-00 8-32 keps nut 17 31-3508 Wallpaper decal 1 4700-00012-00 washer 17 20-9978-6 8-way joystick 4 20-9620 Torx wrench 1
Gauntlet: Dark Legacy Universal Conversion Kit 7 Chapter 1 Setup CONVERTING A TYPICAL VIDEO GAME CABINET PREPARE EXISTING CABINET 1. Verify operation of existing game before modifying cabinet. Pay special attention to parts you will reuse during conversion (e.g., power supply, monitor, coin mechs). Repair or replace damaged parts before installing kit. 2. Switch off AC power. Disconnect AC line cord. Clear work area and cover or protect non-wood items (marquee, monitor, coin door, brackets, line cord, etc.). 3. ARTWORK Note location of decals or artwork and remove. Clean off glue residue. Fill gouges or unused holes with suitable filler material like quick-hardening wood putty. Sand wood smooth and remove dust. 4. Evenly cover entire cabinet with black paint and allow to dry before continuing. 5.SIDE DECALS Sponge soapy water over position of previous decal where you wish to locate decal on left side. See illustration below for location suggestion. 6. Remove an inch or two of Dark Legacy side decal backing paper to reveal some adhesive edge. 7. Line up exposed edge of decal and set down on cabinet. 8. Carefully remove a little more backing paper and place new decal onto of cabinet. Make location adjustments before removing backing paper from flames, as flames are more likely to tear than words. 9. Use dry sponge to flatten decal out as you place it down. Flatten out any air bubbles. Pop any persistent air bubbles with a knife or pin. If necessary, trim decal to fit cabinet. 10. Repeat previous five steps for right side decal. 11. MARQUEE Remove existing marquee from cabinet. Check lamp and replace if cracked or if ends are darkened, even if it still works. Trim kit marquee to fit and install. Using previous shield as a guide, trim new attraction shield to size and deburr edges. Install new marquee attraction shield. 12. BEZEL Remove viewing glass and set in safe place. Clean CRT glass. Install black cardboard bezel in front of monitor. Apply instructions decals to top and bottom of bezel. Place Epilepsy Warning label on front of monitor bezel. Ensure decals and labels do not obstruct viewing area. Clean bezel and viewing glass before installing in cabinet. 13. CABINET Unlock and remove rear door. Use vacuum cleaner to remove dirt or debris inside cabinet.
8Midway Games West Inc. Chapter 1 Setup DECAL LOCATION 14. CONTROL PANEL Locate and unlock control panel latches or fasteners. Free panel from operating position. Label harness wires before disconnecting from controls. Once wires are disconnected, remove control panel and set aside. Save mounting brackets and hardware for later reinstallation. 15. Some control panels have speakers or other components. Note wire polarity and function before dis- connecting. Incorrectly phased speakers cause weak low frequencies or a thin, hollow sound quality. INSTALL PLAYER CONTROLS 1. TEMPLATE If control panel template is creased, flatten with books, newspapers, magazines, etc. 2. Remove buttons, joysticks, or other controls from control panel. Remove covering and artwork, hinges or mounting brackets. 3. Fill holes with suitable material (i.e., wood putty, glue, etc.). Let dry. Sand or file flat both sides of sur- face. Should you choose to replace the control panel board, it must match the original panel in size and thickness, and include all fastening and grounding hardware. 4. Tape template on panel. Orient template to center controls. Cut and deburr holes. Remove template. 31-357831-3502-231-3502-1 31-3502-3 31-3582 31-3581 31-3506 31-350531-350420-10412 31-3503
Gauntlet: Dark Legacy Universal Conversion Kit 9 Chapter 1 Setup 5. DECAL Remove backing and apply control panel decal to panel. Work down from top. After decal is in place, smooth it outwards, squeezing out air bubbles. Pop persistent air bubbles and smooth decal. CONTROL PANEL TEMPLATE 6. Let adhesive set. Trim decal edges and cut joystick, button, and keypad holes to fit control panel. 7. BUTTON DECALS Position control decals next to appropriate holes according to illustration. 8. OVERLAY Place plastic overlay on top of panel decals. Deburr overlay edges. Tape control panel template on top of overlay in same position as holes beneath overlay. Cut and deburr holes. Remove template. Fasten overlay with included hardware. 9. BUTTONS Disassemble each switch from its pushbutton. Bend large prong away from switch enough to slide switch off housing. Unscrew nut from housing. 10. Insert pushbutton housing through a button hole from top of control panel. Screw nut finger tight on switch housing from underside of panel. Snap switch back on housing. Repeat for each button. 11. Rotate pushbuttons so switch terminals are oriented toward JAMMA harness. Tighten nuts firmly. 12. JOYSTICKS Insert joystick through hole from bottom of control panel. Align mounting holes in joy- stick base with control panel holes and insert carriage bolts from top of control panel. Install nuts from bottom of control panel over bolts and tighten securely. Repeat for each joystick. INSTALL ELECTRONICS 1. REMOVE OLD ELECTRONICS Label, then carefully disconnect cables on each printed electronics board assembly in cabinet. Note orientation of JAMMA edge connector on CPU Board Assembly. Remove boards and store in anti-static bags. Leave JAMMA harness in cabinet so you can reuse it. 2. PREPARE ELECTRONICS Place Gauntlet: Dark Legacy Universal Conversion Kit electronics assembly on flat, static-free work surface. Remove electronics cover and set aside. Inspect electronics for any damage and ensure all connectors are properly seated. 3. LOCATE ELECTRONICS Place new groundplane (with electronics assembly, but without hard drive or groundplane cover) in location of previous assembly. JAMMA edge connector header should face same direction as previous connector header. Mark mounting holes and set electronics aside. 4. MOUNT ELECTRONICS Drill pilot holes where necessary and use hex-head screws to attach elec- tronics to cabinet wall. Set DIP switches as needed (See Wiring Chapter). WARNING. DISCONNECT POWER. To avoid electrical shock, turn off power switch and discon- nect AC line cord before removing or replacing any component. After servicing components, be sure all ground wires are secure before restoring power.
10Midway Games West Inc. Chapter 1 Setup WIRE CABINET 1. JAMMA HARNESS When wiring JAMMA harness to the controls and the CPU Board Assembly, refer to Cabinet Wiring Diagram in Wiring Chapter. 2. Attach component end of JAMMA harness to mate on Sound I/O Assembly. 3. Attach Player 3 connector of control harness H-23104.1 to mate on Sound I/O Assembly at P14. (Does not aply to 2-player games.) 4. Attach Player 4 connector of second control harness H-23104.1 to mate on Sound I/O Assembly at P7. (Does not aply to 2-player games.) 5. Attach coin door connector to mate on Sound I/O Assembly at P23. 6. Ensure that Hard Drive power cable is snug in its mate on Sound I/O Assembly at P3. 7. Ensure that Hard Drive data cable is snug in its mate on CPU Board Assembly at P4. 8. Double check your connections to ensure they are all firm and secure. Do not force connectors, as they are keyed to fit only one way. Secure wiring to cabinet using your own cable clamps and screws. Main- tain original cable routing where possible. 9. If necessary, reconnect speakers to JAMMA harness as indicated in Wiring Diagram. 10. Reconnect any ground wires loosened or removed in previous steps. 11. BUTTONS P1 and P2 Observe Wiring Diagram and connect JAMMA harness to all Player 1 and Player 2 buttons. Modify harness as necessary. Take special precautions to ensure each button is con- nected to ground through JAMMA harness black ground. 12. BUTTONS P3 and P4 Connect appropriate control harness to Player 3 buttons, according to Wiring Diagram. Repeat with remaining harness for Player 4 buttons. 13. JOYSTICKS P1 and P2 Observe Wiring Diagram and connect JAMMA harness to Player 1 and Player 2 joysticks. Modify harness as necessary. Take special precautions to ensure each button is connected to ground through JAMMA harness black ground. 14. JOYSTICKS P3 and P4 Connect remaining wires to Player 3 and Player 4 joysticks NOTICE. You must install a JAMMA wiring harness, or modify a JAMMA harness from an existing game. Inspect existing cabinet wiring and compare with Cabinet Wiring Diagram in Chapter 4. Most games already have compatible wiring, but if your connectors do not mate well with the Sound I/O Assembly, or if wire colors do not match the chart, contact your authorized distributor for assistance. CAUTION: ATTACH CONNECTORS PROPERLY. Be sure that printed circuit board (PCB) con- nectors mate properly. If connectors do not slip on easily, do not force them. A reversed connector may damage video game machine and void warranty. Connector keys only allow a connector to fit one set of pins on a board. WARNING: OBSERVE GROUNDING. Be aware of ground wires in game. Ground wires are usu- ally green or green with a yellow stripe. Reuse any existing ground wires, and use ground wires included in this kit. NOTICE. Some older JAMMA connectors may require modification to work properly. Carefully observe Wiring Diagram, especially +12, +5, and -5 connections. Improper power supply connections can damage your video game machine. CAUTION. Properly insulate any unused wires within the JAMMA wiring harness, especially red, yellow, orange, and black power wires. Secure any unused connectors away from game electronics.