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Lexmark X543 Service Manual

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    							Locations5-15
    Lexmark confidential until announce7525xxx
    HVPS 
    						
    							5-16Service Manual 7525xxxLexmark confidential until announce
    Connectors
    HVPS board
    Connector Pin no. Signal
    Connection from controller board 1 M-Drpwm
    2 K-Dr pwm
    3C-Drpwm
    4 CMY-Chrgpwm
    5 Y-Drpwm
    6 K-Chrgpwm
    7 CMY-Srvo_Out
    8I-Txpwm
    9CMY-Txpwm
    10 I-Sr vo_Out
    11 K-Srvo_Out
    12 K-Txpw m
    13 +24V
    14 +24VRtn
    15 VREF Buffered
    16 +24VRtn
    Contacts to machine 1 I-Transfer
    2 CMY-Transfer
    3K-Transfer
    4 K-Charge
    5 CMY-Charge
    6 K-DR Blade
    7 M-DR Blade
    8 C-DR Blade
    9 Y-DR Blade
    10 Ground 
    						
    							Locations5-17
    Lexmark confidential until announce7525xxx
    LVPS 
    						
    							5-18Service Manual 7525xxxLexmark confidential until announce
    Connectors
    LVPS board
    Connector Pin no. Signal
    CN1 1 +5V
    2 Ground
    3 +5V
    4 Ground
    5+5V
    6 Ground
    7 +25V
    8 Ground
    9 +25V
    10 Ground
    11 +25V
    12 Ground
    13 Relay Drive
    14 ZC  Out
    15 Heat On
    16 NC
    CN2 1 AC phase input
    2 AC neutral input
    CN3 1 AC Out
    29 AC load phase 
    						
    							Locations5-19
    Lexmark confidential until announce7525xxx
    Toner meter card
    Toner meter card connectors
    Toner meter card
    Connector Pin no. Signal
    From JCTM1 connector on the 
    controller board1+5 V_SW
    2 Car t_Meter_C_IN
    3 Cart_Meter_M_IN
    4 Car t_Meter_Y_IN
    5 Car t_Meter_K_IN
    6 Ground 
    						
    							5-20Service Manual 7525xxxLexmark confidential until announce
    Wireless card
    Connectors
    Wireless card
    Connector Pin no. Signal
    From JUSBW1 on controller 1 Ground
    2 USB_HST_VP
    3 USB_HST_VM
    4 Ground
    5+5V
    6 Wireless_POR 
    						
    							Preventive maintenance6-1
    Lexmark confidential until announce7525xxx
    6.  Preventive maintenance
    This chapter describes procedures for printer preventive maintenance. Follow these recommendations to help 
    prevent problems and maintain optimum performance.
    Safety inspection guide
    The purpose of this inspection guide is to aid you in identifying unsafe conditions.
    If any unsafe conditions exist, find out how serious the hazard could be and if you can continue before you 
    correct the hazard.
    Check the following items:
    Damaged, missing, or altered parts, especially in the area of the On/Off switch and the power supply 
    Damaged, missing, or altered covers, especially in the area of the top cover and the power supply cover 
    Possible safety exposure from any non-Lexmark attachments
    Lubrication specifications
    Lubricate only when parts are replaced or as needed, not on a scheduled basis. Use of lubricants other than 
    those specified can cause premature failure. Some unauthorized lubricants may chemically attack 
    polycarbonate parts. Use IBM no. 10 oil, P/N 1280443 (Approved equivalents: Mobil DTE27, Shell Tellus 100, 
    Fuchs Renolin MR30), IBM no. 23 grease (Approved equivalent Shell Darina 1), and grease, P/N 99A0394 to 
    lubricate appropriate areas. Use Nyogel type 774 to lubricate the Fuser Drive Assembly and Nyogel 744 to 
    lubricate the ITU and Cartridge Drive assemblies. 
    						
    							6-2Ser vice Manual 7525xxxLexmark confidential until announce 
    						
    							Pa r ts  ca ta l og7-1
    Lexmark confidential until announce7525xxx
    7.  Parts catalog
    How to use this parts catalog
    The following legend is used in the parts catalog:
    Asm-index: Identifies the assembly and the item in the diagram. For example, 3-1 indicates Assembly 3 
    and item number 1 in the table.
    Par t number: Identifies the unique number that identifies this FRU.
    Units/mach: Refers to the number of units actually used in the base machine or product.
    Units/option: Refers to the number of units in a particular option. It does not include the rest of the base 
    machine.
    Units/FRU: Refers to the number of units packaged together and identified by the part number.
    NS: (Not shown) in the Asm-Index column indicates that the part is procurable but is not pictured in the 
    illustration.
    PP: (Parts Packet) in the parts description column indicates the part is contained in a parts packet.
    Model information used in the parts catalog:Asm- 
    indexPar t 
    numberUnits/mach
    - OR -
    Units/optionUnits/ 
    FRUDescription
    Machine type/model Term used in parts Product name Description
    7525-131 131 Lexmark X543dn Network, duplex print
    7525-133 133 Lexmark X543dn Network, duplex print, 
    DBCS op panel
    7525-138 138 Lexmark X543dn Network, duplex print, 
    wireless
    7525-356 356 Lexmark X544n Duplex scan, fax
    7525-352 352 Lexmark X544n Duplex scan
    7525-336
    1336 Lexmark X544dn Duplex scan/print, fax
    7525-332
    1332 Lexmark X544dn Duplex scan/print,
    7525-337
    1337 Lexmark X544dn Duplex scan/print, fax, 
    DBCS op panel
    7525-333
    1333 Lexmark X544dn Duplex scan/print,DBCS 
    op panel
    7525-386 386 Lexmark X544dw Duplex scan/print, fax, 
    wireless
    7525-382 382 Lexmark X544dw Duplex scan/print, wireless
    7525-387 387 Lexmark X544dw Duplex scan/print, fax, 
    wireless, DBCS op panel
    7525-383 383 Lexmark X544dw Duplex scan/print, 
    wireless, DBCS op panel
    1 A dtn version of this model is available. This version includes the 650-sheet tray.  
    						
    							7-2Ser vice Manual 7525xxxLexmark confidential until announce
    Assembly 1:  Covers
    7
    11
    9
    8
    1
    2
    3
    4
    5
    6
    10 
    						
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