Land Rover Range Rover Etm 1995 4th Edition Rover Manual
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MULTIPORT FUEL INJECTION (MFI±V8)A1 CIRCUIT OPERATION1 CIRCUIT OPERATION Sensors Engine Fuel Temperature Sensor (X128) This is a resistive sensor, located on the fuel rail and measuring the temperature of the rail rather than the fuel. The signal is used to increase the injection pulse times when undergoing hot restarts. When the fuel is hot, vaporisation occurs in the rail and a ªbubbleº could form within the injectors. Increasing the pulse times flushes the ªbubblesº away and cools the fuel rail with fuel from the tank. Knock Sensors (X309, X310) The knock sensor is a ªPiezo±electric accelerometer,º i.e. it produces an output voltage proportional to mechanical vibration produced by the engine. The Engine Control Module (ECM) (Z132) receives the signal, filters out any noise and calculates if the engine is knocking. Due to the cam and crank signals supplying information regarding the position of the engine in its cycle, the ECM (Z132) can work out exactly which cylinder is knocking and retards the ignition on that particular cylinder until the knock disappears. It then advances the ignition again to find the optimum ignition point for that cylinder for those conditions (i.e. fuel type, air temperature etc.). The ECM (Z132) will be able to adjust cylinder timing for knock simultaneously, so that all eight cylinders could have different advance angles at the same time. Coolant Temperature Sensor (X126) A temperature dependant resistive metal component is the major constituent of this sensor, i.e. the resistance of the metal strip varies quite considerably with temperature. The coolant sensor signal is vital to correct engine operation, as the injected fuel quantity is dependant upon the engine temperature, i.e. richer mixture at low temperatures. Intake Air Temperature Sensor (X311) This is a resistive sensor, i.e. the change in resistance is related to change in air temperature. The signal from the Intake Air Temperature Sensor (X311) is used to retard the ignition timing if the air temperature rises above 55C. Crankshaft Position Sensor (X250) The Crankshaft Position Sensor (X250) is a very important sensor, as the signal it produces tells the ECM (Z132) that the engine is turning, how fast it is turning and at which stage the engine is at in thecycle. The crank signal is the basis of the fuel injection and coil firing times. Camshaft Position Sensor (Z262) This is a Hall Effect sensor producing one pulse for every two revolutions. The Signal is used in two areas: Injector timing corrections for fully sequential fuelling and active knock control. Camshaft operation is essential to continue normal ignition, i.e. actuate the fuel injectors in the normal sequential order, timing the injection correctly with respect to top dead centre. In this way the sequential fuelling will either be correct, or one engine revolution out of synchronisation.
MULTIPORT FUEL INJECTION (MFI±V8)A1 CIRCUIT OPERATION2 Mass Air Flow Sensor (X105) The sensing element of a Mass Air Flow Sensor (X105) is a ªhot wire anomometerº consisting of one heated wire. The air flows across the hot wire, cooling the wire and thereby altering its resistance. The ECM (Z132) measures this change in resistance and so calculates the amount of air flowing into the engine. If the Mass Air Flow Sensor (X105) fails, the engine will start and then die as the engine reaches 550 rpm before the ECM (Z132) looks for the Mass Air Flow Sensor (X105) signal. Throttle Position Sensor (X171) This sensor is a variable resistor. The signal informs the ECM (Z132) of the actual position of the throttle plate. Failure of the Throttle Position Sensor (X171) will result in poor idle and lack of throttle response. If the Throttle Position Sensor (X171) fails in the ªclosedº mode, then the engine will only rev up to 1740 rpm when the ECM (Z132) will initiate ªover run fuel cut±offº. Heated Oxygen Sensors (X139, X160, X289, X290) The heated oxygen sensor consists of a titanium metal sensor surrounded by a gas±permeable ceramic coating. Oxygen in the exhaust gas diffuses through the ceramic coating on the sensor and reacts with the titanium wire, altering the resistance of that wire. From this change in resistance, the ECM (Z132) can calculate the percentage of oxygen in the exhaust gas and adjust the injected fuel quantity that as to achieve the correct air/fuel ratio. This reduces the emissions of Carbon Monoxide (CO), Hydrocarbons (HC) and oxides of Nitrogen (NOX) to acceptable levels. Presently, two heated oxygen sensors are used, one in each exhaust down pipe just before the catalyst. In the event of sensor failure, the system will default to ºopen loopº. Operation and fuelling will be calculated using signals from the remaining ECM inputs. The fault is indicated by illumination of the malfunction indicator lamp (MIL). ECM diagnostics also uses heated oxygen sensors to detect catalyst damage, misfire and fuel system faults. North American vehicles have two extra heated oxygen sensors mounted one after each catalyst. These are used to determine whether the catalysts are operating efficiently. Idle Air Control Valve (M112) The Idle Air Control Valve (M112) controls the idle speed of the engine by moving the plunger a set distance, known as a step. Fully open is 200 steps and fully closed is 0 steps. The motor moves each step by sequentially changing the polarity to each of the two coils.
MULTIPORT FUEL INJECTION (MFI±V8)A1 CIRCUIT OPERATION3 Ignition Coils (Z261) The ignition system on the petrol engine consists of a ªDISº format, a Direct Ignition System, comprising of four double ended coils operating on the ªwasted sparkº technique. The circuit to each coil is completed via switching within the ECM (Z132), allowing the coil to charge up and then fire. It produces sparks in two cylinders simultaneously, one cylinder on the compression stroke and one on the exhaust stroke. Due to relatively easy ionisation of the fuel/air mixture in the cylinder under compression, the coil will dissipate more energy in that cylinder than the other, so very little energy is wasted in the system. Failure of a coil will result in lack of sparks in two cylinders (coil 1 feeds cylinders 1/6, coil 2 feeds cylinders 5/8, coil 3 feeds cylinders 4/7 and coil 4 feeds cylinders 2/3). This results in a misfire. Injector/Injectors The fuel injection system used is a ªmulti±pointº system (MPI) i.e. one injector for each cylinder (compared to ªsingle pointº injection or throttle body injection which uses one injector only). A fuel injector consists of a small solenoid which is activated by the ECM (Z132), allowing fuel to pass into the combustion chamber. Due to the fuel pressure in the rail and the shape of the injector orifice, the fuel squirts into the cylinder in a fine spray to aid combustion. Relays The engine management system uses four relays: ± Starter motor, ECM (Z132) power supply (main relay), ignition and fuel pump, all located within the fusebox. Main Relay This relay supplies the power feed to the ECM (Z132) with a tap off to feed the fuel injectors and air flow meter. This relay is controlled by the ECM (Z132) itself, so that the ECM (Z132) remains powered up after the ignition is removed and the ECM (Z132) can record all temperature readings and motorise the Idle Air Control Valve (M112) to the fully open position. This is known as the ªECM (Z132) power down routineº. Failure of this relay will cause the ECM (Z132) to not be switched on, resulting in absence of fuel and spark and therefore a failed start.Ignition Relay This relay is ignition key controlled and supplies a feed to the coils, evaporative emission canister purge valve and heated oxygen sensor. When the ignition key is turned off, supply to the coils is cut immediately. Starter Motor Relay This relay is also ignition key controlled and is activated with the key in the ignition III position only. Releasing the key after cranking cuts supply to the relay and switches off the starter motor. Fuel Pump Relay This relay is fed from the ignition relay and controlled by the ECM (Z132). It is pulled in on ignition II position to prime the fuel system. If the key remains in the ignition II position, then the relay falls out after a few seconds, precisely when determined by the ECM (Z132). Engine Control Module (ECM) (Z132) If the ECM (Z132) itself is not working, the entire engine management system will cease to operate: no fuel, sparks, tacho reading, etc.
MULTIPORT FUEL INJECTION (MFI±V8)A1 4CIRCUIT DIAGRAM 30 F 37 20 AP125a Engine Com- partment Fuse Box [13] A/C Con- denser Fan 1 Relay [14] A/C Con- denser Fan 2 Relay [18] A/C Con- trol Relay [19] Engine Main Con- trol Relay RL19 [19] Not used Shorting Link 6 2 5 13 RL18 [18] 3 15 4 RL14 [14] 4 C176 Not used 235C508 15 F 26 20 A 8 C508 RL13 [13] 4 Not used See Fuse Details S504 Z132 Engine Control Module (ECM) E529 See Ground Dis- tribution S505 S506 17 7 C509 3 C505 8 C509 5 C50916 910 B A A1-6 UR NO W W BB B NOP 2 S501