Land Rover Range Rover Body Repair Rover Manual

GENERAL SPECIFICATION DATA
5
SEALING AND CORROSION PROTECTION Materials applications (continued)
MANUFACTURER MATERIAL/JOINT TYPE
ICI P565 634 Zinc rich primer. Between bolted and spot welded panels,
3M 09113 clinch joints (type a). Brush or spray application.
Teroson Terostat V11 Preformed strip. Between bolted panels. Hand application.
Kent Industries 10075
3M 08401
3M 08572
3M 08684
3M 08689
3M 08694
3M 08703 Seam sealer. Between bolted panel edges. Applicator gun/by hand.
3M 08783
3M 08788
PPG...

04GENERAL SPECIFICATION DATA NEW RANGE ROVER
6
SEALING AND CORROSION PROTECTION Materials applications (continued)
MANUFACTURER MATERIAL/JOINT TYPE
Ciba-Geigy XBS106/7 Structural adhesive. Between bonded panels. Caulking gun.
3M 08120
PPG 6500
Teroson 92
Terostat 9320 Semi-structural adhesive/anti-flutter material. Between
Unipart UBS605/6/7 bonded panels. Caulking gun.
Wurth 890100/1/2/3/4/5/6
Kent Industries 10075
3M 08401
3M 08694
PPG 6500 Seam sealer light. Between bonded panel edges.
Teroson 92 Hand...

GENERAL SPECIFICATION DATA
7
SEALING AND CORROSION PROTECTION Materials applications (continued)
MANUFACTURER MATERIAL/JOINT TYPE
Kent Industries 10075
3M 08401 Seam sealer light. Clinch joints (type c). Caulking gun,
3M 08531 hand applicator gun.
Teroson Terolan Light
Kent Industries 10075
3M 08401
3M 08684
3M 08689
3M 08694 Seam sealer light. Gaps between panels (type a).
PPG 6500 Hand applicator gun.
Teroson 92
Terolan Light
Terostat 1K PU
Unipart UBS605/6/7
Wurth 890100/1/2/3/4/5/6
Kent Industries...

04GENERAL SPECIFICATION DATA NEW RANGE ROVER
8
SEALING AND CORROSION PROTECTION Materials applications (continued)
MANUFACTURER MATERIAL/JOINT TYPE
Croda PV75
3M 08861
3M 08877 Underbody sealing coat. Underbody. Schutz gun, aerosol.
Teroson Terotex Underseal
Unipart UBS410
Croda PW61
Dinol 205 Underbody wax coat. Underbody. Spray gun or brush.
Unipart PW61
Astors 3241/3
Croda PW197 Engine bay cosmetic wax/lacquer. Spray gun or brush.
Dinol 4010
3M Stone Chip Anti-chip coating. Sill panels. Schutz gun....

GENERAL SPECIFICATION DATA
9
SEALING AND CORROSION PROTECTION APPLICATION EQUIPMENT
SATA Schutz Gun Model UBE
Specifications:
Air consumption 200 litres/min. (7cu/ft. min.) @ 45PSI...............................................................
Weight 660grams (23.3oz)..............................................................................
Manufactured and supplied by:
Sata Gmbh
Minden Industrial Ltd.
16 Greyfriars Road
Moreton Hall
Bury St. Edmunds
Suffolk IP32 7DX
Tel. (01284) 760791
The Sata...

04GENERAL SPECIFICATION DATA NEW RANGE ROVER
10
SEALING AND CORROSION PROTECTION Cooper Pegler Falcon Junior Pneumatic (Airless)
Manufacturer and supplier:
Cooper Pegler & Co. Ltd.
Burgess Hill
Sussex RH15 9LA
Tel. 04 446 42526
Intended primarily for applying transit wax, the Falcon
Junior pneumatic sprayer has a 5-litre (1 gal.)
container with integral hand pump. This high quality
unit provides a simple and effective means of wax
spraying without the need for compressed air or
additional services.
A...

GENERAL SPECIFICATION DATA
11
SEALING AND CORROSION PROTECTION MATERIALS GUIDE
3M Automotive Structural Adhesive 08120
a two-part epoxy structural adhesive, with automix
twin-cartridge dispenser. For doorskin and for bonding
panel stiffeners. Supplied as twin pack for use in small
trigger gun (No. 08190).
3M Bolted Panel Sealer 08572
Preformed strip 20mm (0.8in.) wide x 2mm (0.08in.)
thick supplied in 4.6 metre (81.2in.) reels.
Permanently flexible with good adhesion, for sealing
wing to body joints and...

04GENERAL SPECIFICATION DATA NEW RANGE ROVER
12
SEALING AND CORROSION PROTECTION 3M Flexible Parts Repair Material 05900
A fast-curing, two-part system for repairing minor
damage to plastic bumpers, spoilers, valances etc.
Dries in 30 mins.
Supplied as two-pack 320ml (10fl/oz.) kit.
3M Weld Thru SEALER 08625
For anti-corrosion protection between spot welded
panels. Brush application.
Supplied in 1-litre (1.76pt.) canisters.
3M Bodygard
Rubber-based, stone chip protective coating for
panels. Fast drying,...

ELECTRONIC AIR SUSPENSION
1
DESCRIPTION AND OPERATION ELECTRONIC AIR SUSPENSION - EAS
Description
The Range Rover concept of air supension is already
well established, the system fitted to the New Range
Rover is broadly similar. Progressive development
has resulted in added features to improve the control
and operation of the system.
Air springs provide a soft and comfortable feel to the
ride of the vehicle. The use of a microprocessor to
control the system exploits the advantages of air
suspension.
The...

60FRONT SUSPENSION NEW RANGE ROVER
2
DESCRIPTION AND OPERATION LOCATION OF COMPONENTS
Key to location of components
1. Electrical control unit
2. Compressor
3. Air dryer
4. Valve block
5. Reservoir
6. Height sensors front7. Height sensors rear
8. Front air spring
9. Rear air spring
10. Relays, fuses
11. Driver controls