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Land Rover Range Rover 1987 Lt230 Transfer Box Rover Manual

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Page 31

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yo;;; 1987LT230 TRANSFER GEARBOX I37 1Checking input gear bearing pre-load
19.
12. Secure bearing support plate in the vice. Drive
out input gear bearing track, and remove shim.
13.
14.
,...15.
16.17.
18.Clean bearing support plate and shim.
Measure original shim and note its thickness.
Fit the original shim to the support plate.
Locate the bearing track in the support plate
and press fully home.
Apply grease to the gasket and fit on to the
transfer box casing.
Fit the bearing support plate on to...

Page 32

I371LT230 TRANSFER GEARBOX
Intermediate gear assembly overhaul
1. Drive out intermediate gear bearing tracks.
2. Remove circiips.6. Fit the ‘0’rings to the intermediate shaft and
into the intermediate shaft bore at the front ofthe transfer box casing.‘,,’
sTl62SMIntermediate gear re-assembly
3. Clean all intermediate gear components and
lock plate. Check for damage or wear and
replace as necessary.4. Fit new circlips into the intermediate gear
cluster.5. Using tools 
LST550-4 and MS550 fit bearing
tracks...

Page 33

FOE; 1987
LT230 TRANSFER GEARBOX (371
12. Insert intermediate shaft from the front of the
transfer box casing, pushing the dummy shaft
right through as shown and remove. (Making
sure that the intermediate gear cluster meshes
with the input gear and higher range and low
range gears).
13. Turn the intermediate shaft to allow fitting of
retaining plate.
14. Fit retaining plate and secure with retaining
bolt and washer.
15. Fit the intermediate gear shaft retaining stake
nut. Do not tighten at this...

Page 34

LT230 TRANSFERGEARBOX
.’
.::
.,:: :
Power take-off cover-reassemble
21. Clean power take-off cover and gasket face.
22. Fit the two countersunk screws and tighten to
the specified torque (see section 
06-Torquevalues).
23. Remove the six bolts from the bearing support
plate.24. Apply sealant to the cover plate gasket and fit
it to the bearing support plate.
25. Apply 
Lodite 290 to bolt threads and secure
the power take-off cover with the six bolts
and washers to the specified torque (see
section...

Page 35

,,’
1.’
,:.
R”$;f; 198711230 TRANSFER GEARBOX
Neutral warning switch adjustmentParking brake drum-reassemble
‘.1. Connect suitable test equipment as shown.
2. Fit the switch and neutral warning switch
locknut 
ensun, ,gcorrect setting for switch.
3. To attain the correct setting the following
procedure is applied:
4. Screw the switch in until test lamp 
I is
extinguished.
5. Screw in switch a further 
1/3 to l/2 turn.
6. Lock switch in position using locknut.
7. Select‘Low Range’ test lamp 1 should...

Page 36

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