Land Rover Range Rover 1987 Lt230 Transfer Box Rover Manual

po;$ 1987LT230 TRANSFER GEARBOX
42.
I’
43.
44.Locate the rear differential bearing on to the
hub and press it into position using the
smaller end of tool 
18G1424.Fit the stake nut and tighten to the specified
torque usingtool 
18G1423 (see section
06-Torque values).
Check the end float of the high and low range
gears 0.05 to 0.15 mm (0.002 to 0.006 in).
. .1603M
45.NOTE: If the clearances vary from those
specified in the data, at the beginning of
the overhaul: the assembly must be rebuilt
using the...

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R”;;; 1987LT230 TRANSFER GEARBOX
Centre differential unit refit
I. Fit the selector fork/shaft assembly to the
high/low selector sleeve on the differential
assembly, with detent groove to the rear of
the differential assembly.
2. Locate the differential assembly complete with
selector fork into the transfer box casing. It
may be necessary to rotate the output shaft to
ease fitment, and guide selector shaft into its
hole.
3. Fit selector shaft ball and spring through the
side of the...

I -137 LT230 TRANSFER GEARBOX1987 ;;^d;;;
6.
7.
8.Withdraw the selector shaft from the rear of
the output housing.
Remove the selector fork and spring through
the side cover aperture.
Remove lock-up sleeve from the rear of the
output housing.
9.
10.Remove the output flange with oil seal shield.
11.
12.Using flange wrench 
18G1205 and socket
wrench, remove the flange nut, steel and felt
washers.
NOTE: Ensure that flange bolts are fully
engaged in the wrench.
NOTE: These parts need not be separated
unless...

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ro;Eg 1987LT230 TRANSFER GEARBOX b 1
16.
,’.I’..”17.
18.
19.Drive out centre differential front taper roller
bearing track and shim.
Drive out selector shaft cup plug from
housing.
Clean all components ensuring all traces of
‘Loctitel are removed from faces and threads.
Examine components for wear or damage and
replace if necessary.
NOTE: Replace oil seal, felt seal and flange
nut.
.:,. . .,.
Re-assembling
20.21.
‘..I.
22.
23.
24.
25.Press the bearing into the housing; do...

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LT230 TRANSFER GEARBOX
31.
32.
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PO;;; 1987
LT230 TRANSFER GEARBOX [j7 141. Repeat the above operation for the rear
,
output flange.
ST1643M
42.43.
,T-.
44.
4.5.
,_:.:,.: :
ST161Compress the selector shaft spring and fit to
the selector fork.
Locate selector fork through front output
housing side cover aperture, ensuring that the
fork engages in the groove of the lock-up
sleeve.
Fit selector shaft through the aperture in the
front of the output housing and pass it
through the selector fork lugs and spring into
the rear part of the...

.ILT230 TRANSFERGEARBOX
Differential lock finger housing
overhaul-dismantling
‘.‘.1.
2.
3.
4.Unscrew and discard the 
‘Nyloc’ nut and
remove the operating lever and washer.
Remove the pivot shalt from differential lock
finger housing.
Remove the 
‘0’ rings from the pivot shaft and
housing and discard.
Clean all components; examine for wear or
damage and replace if necessary.
Re-assembling
5.
6.
7.
8.Fit new 
‘0’ rings on to pivot shaft and lock
finger housing and lubricate with oil.
Locate the pivot...

R”o”v’;l: 1987LT230 TRANSFER GEARBOX (37 I.:
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,
: ‘., ., :;:.:.,..a.9. Fit selector finger ensuring that it aligns with
the recess in the cross-shaft.
10.
11.
12.Apply Loctite 290 to the set screw and secure
the selector finger to the cross-shaft and fully
tighten to the specified torque (see section
OC-Torque values).
Grease and fit the high/low selector housing
gasket on the front output housing.
Fit high/low cross-shaft housing, ensuring that
the selector finger locates in the slot of the
selector...

LT230 TRANSFER GEARBOX1987 KANbtROVER
Re-assembling
5. Position rear taper roller bearing on input gear
and using hand press MS47 and collars
18647-7 press the bearing fully home.
6. Invert input gear and fit the front taper roller
bearing using the press and collars.
J
IMS 47
;47-71 3
7. Prop up the transfer box casing on the bench
with the rear face uppermost.
8. Drive in the front taper bearing track.
309. Reposition transfer box casing so the front
face is uppermost and fit oil seal (open side...