Land Rover Range Rover 1987 Lt230 Transfer Box Rover Manual
Here you can view all the pages of manual Land Rover Range Rover 1987 Lt230 Transfer Box Rover Manual. The Land Rover manuals for Automobile are available online for free. You can easily download all the documents as PDF.
Page 1
,...’ ‘,:: .::, :.: R”;;; 1987 LT230 TRANSFER GEARBOX [39 1 ‘. ‘. LT230 TRANSFER BOX The following operations can be carried out with the gearbox in the vehicle. For ease of working, the vehicle should be raised on a suitable hoist or placed over a pit. SPEEDOMETER DRIVE PINION Remove and refit Removing1. Disconnect the battery. 2. Raise the vehicle on a suitable hoist. 3. Remove the speedometer drive clamp and nut and withdraw the cable. 4. Pry out the drive pinion assembly. Refitting 5. Push in a new...
Page 2
LT230 TRANSFERGEARBOX FRONT OUTPUT SHAFT OIL SEAL Service tool: 18C1422-mainshaft rear oil seal replacer Remove, refit and adjust Removing 1. 2. 3. 4. 5. 6.Disconnect the batten/. Raise the vehicle on a suitable hoist. Disconnect the front drive shaft from the flange and tie to one side of the chassis. Remove the output shaft nut, steel washer, felt washer and withdraw the flange. Remove the oil seal shield. Pry out the oil seal(s).Refitting 7.. j8. 9. 10.Pre-grease between the seal lips. Insert the new...
Page 3
R”;$ 1987 LT230 TRANSFER GEARBOX ki? 1 LT230 TRANSFER GEARBOX , ,Service tool: 18G 1425 - Guide studs (3) Also, locally manufactured adaptor plate, see below. Remove and refit Adaptor plate for removing transfer gearbox The transfer gearbox should be removed from underneath thevehicle,using asuitable transmission jack. An adaptor pla:e for locating the transfer gearbox onto the jack can be manufactured locally to the drawing RR2195E.WARNING: Where the use of a transmission hoist is necessary, it is...
Page 4
. ...: :1987 k”d;;iRemoving 11. 1. 2. 3. 4. 5. 6. 7. .,8.,:.9.. . .‘(.:’Install the vehicle on a suitable hoist. Open the hood. Disconnect the battery. Release the airflow meter to plenum chamber hose. Remove the four screws securing the glove box liner to the glove box and lift out the liner. Carefully pry the window lift switch panel away from the front of the glove box. Identify eachswitchconnectionfor re-assembly, disconnect the plugs and remove the switch panel. Remove the main and transfer gearbox...
Page 5
LT230 TRANSFERGEARBOX27 37 18k---L------tnr”77 -1 2619 20. 21. 22. 23. 24. 25. 26.Release the bolts securing the intermediate exhaust pipe to the centre catalyst and separate the pipes. Retrieve the dougnut.Remove the clamp at the tailpipe bracket, carefully tie the exhaust to the chassis side member.Manufacture an adaptor plate in accordance with the drawing, to attach to the transmissionjack and transfer box to facilitate removal tRR2195E).Place four, 30mm (1.250 in) long spacers between the top of the...
Page 6
LT230 TRANSFER GEARBOX1987 wxNbcROVER ; ,(’36. Place a suitable wooden block between the main gearbox and chassis cross-member, thenlower the jack until the gearbox contacts the wooden block.37. Remove the upper and lower bolts securing the transfer box to the main gearbox.38. Fit three guide studs to the main gearbox 18C1425 and maneuver the transfer gearbox rearwards to detach it from the main gearbox.Refitting 39. Make sure that the joint faces of the transfer box and main gearbox extension case are...
Page 9
1. Transfer box. Case assembly. 2. Power take-off assembly. 3. tntermediate gear assembly and bottom cover.1I \ CD
Page 10
WMIYUC LT230 TRANSFER GEARBOXROVER LT230 TRANSFER GEARBOX OVERHAUL18G 1423 Service Tools: 18G 47-7-input gear cluster bearing cones remover/replacer 18G 4788-l-Adaptor centre differential bearing remover 18C 47BB-3 -Adaptor centre differential bearing remover button 18C 257Kirclip pliers 18G 1205-Drive flange wrench 18G 1271 -Oil seal remover 18G 1422-Mainshaft rear oil seal replacer 18G 1424 MS 47 MS 550 LST 47-1 LST 104 LST 105 LST 550-4-Adaptor/socket centre differential locknut remover/replacer...