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Land Rover Range Rover 1987 Lt230 Transfer Box Rover Manual

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Page 1

,...’
‘,:: .::, :.:
R”;;; 1987
LT230 TRANSFER GEARBOX [39 1
‘.
‘.
LT230 TRANSFER BOX
The following operations can be carried out with
the gearbox in the vehicle. For ease of working, the
vehicle should be raised on a suitable hoist or
placed over a pit.
SPEEDOMETER DRIVE PINION
Remove and refit
Removing1. Disconnect the battery.
2. Raise the vehicle on a suitable hoist.
3. Remove the speedometer drive clamp and nut
and withdraw the cable.
4. 
Pry out the drive pinion assembly.
Refitting
5. Push in a new...

Page 2

LT230 TRANSFERGEARBOX
FRONT OUTPUT SHAFT OIL SEAL
Service tool:
18C1422-mainshaft rear oil seal replacer
Remove, refit and adjust
Removing
1.
2.
3.
4.
5.
6.Disconnect the batten/.
Raise the vehicle on a suitable hoist.
Disconnect the front drive shaft from the
flange and tie to one side of the chassis.
Remove the output shaft nut, steel washer, felt
washer and withdraw the flange.
Remove the oil seal shield.
Pry out the oil seal(s).Refitting
7.. 
j8.
9.
10.Pre-grease between the seal lips. Insert the
new...

Page 3

R”;$ 1987
LT230 TRANSFER GEARBOX ki? 1
LT230 TRANSFER GEARBOX
,
,Service tool: 
18G 1425 - Guide studs (3) Also,
locally manufactured adaptor plate, see below.
Remove and refit
Adaptor plate for removing transfer gearbox
The transfer gearbox should be removed from
underneath
thevehicle,using asuitable
transmission jack. An adaptor 
pla:e for locating the
transfer gearbox onto the jack can be manufactured
locally to the drawing 
RR2195E.WARNING: Where the use of a transmission
hoist is necessary, it is...

Page 4

.  ...: :1987 k”d;;iRemoving
11.
1.
2.
3.
4.
5.
6.
7.
.,8.,:.9.. . .‘(.:’Install the vehicle on a suitable hoist.
Open the hood.
Disconnect the battery.
Release the airflow meter to plenum chamber
hose.
Remove the four screws securing the glove
box liner to the glove box and lift out the
liner.
Carefully pry the window lift switch panel away
from the front of the glove box.
Identify
eachswitchconnectionfor
re-assembly, disconnect the plugs and remove
the switch panel.
Remove the main and transfer gearbox...

Page 5

LT230 TRANSFERGEARBOX27 37
18k---L------tnr”77 -1
2619
20.
21.
22.
23.
24.
25.
26.Release the bolts securing the intermediate
exhaust pipe to the centre catalyst and
separate the pipes. Retrieve the dougnut.Remove the clamp at the tailpipe bracket,
carefully tie the exhaust to the chassis side
member.Manufacture an adaptor plate in accordance
with the drawing, to attach to the transmissionjack and transfer box to facilitate removal
tRR2195E).Place four, 30mm (1.250 in) long spacers
between the top of the...

Page 6

LT230 TRANSFER GEARBOX1987 wxNbcROVER
; ,(’36. Place a suitable wooden block between the
main gearbox and chassis cross-member, thenlower the jack until the gearbox contacts the
wooden block.37. Remove the upper and lower bolts securing
the transfer box to the main gearbox.38. Fit three guide studs to the main gearbox 
18C1425 and maneuver the transfer gearbox
rearwards to detach it from the main gearbox.Refitting
39. Make sure that the joint faces of the transfer
box and main gearbox extension case are...

Page 7

RANGE
ROVER
LT230 TRANSFER GEARBOX 37r-l
7 

Page 8

. .
.C ,.‘.2’
- -..
I I37 LT230 TRANSFER GEARBOXIXMIYUCROVER
8
‘I.’ -\Li :
? 

Page 9

1. Transfer box. Case assembly.
2. Power take-off assembly.
3. tntermediate gear assembly and bottom cover.1I
\
CD 

Page 10

WMIYUC
LT230 TRANSFER GEARBOXROVER
LT230 TRANSFER GEARBOX OVERHAUL18G 1423
Service Tools:
18G 47-7-input gear cluster bearing cones
remover/replacer
18G 
4788-l-Adaptor centre differential bearing
remover
18C 
47BB-3 -Adaptor centre differential bearing
remover button
18C 257Kirclip pliers
18G 1205-Drive flange wrench
18G 1271
-Oil seal remover
18G 1422-Mainshaft rear oil seal replacer
18G 1424
MS 47
MS 550
LST 47-1
LST 104
LST 105
LST 
550-4-Adaptor/socket centre differential
locknut remover/replacer...
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