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Land Rover Fuel Injection System Manual

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Page 31

LAND ROVER 
The third is that the cooling system includes a warm water feed to a cha\
mber directly under the 
injection plenum. This assists engine operation by increasing the temper\
ature of the plenum during 
cold conditions – which increases the ability to vaporise fuel. The w\
ater supply is taken from the 
engine intake manifold (front, passenger side close to injector 1) and\
 the return feed is connected 
via a hose directly to a port on the radiator.
 
Idle control system
The notorious...

Page 32

LAND ROVER 
air rubber hose fouled the PCV oil separator. 
 
The first problem was that the unadjusted base idle speed for the inject\
ion system was much too 
high. The base idle is the speed the engine will run at when the throttl\
e is closed and the fuel 
injection idle circuit is disabled. It is specified by Land Rover as 520\
RPM (+/-25RPM).
 
It is absolutely vital that the base idle speed is checked on a new inst\
allation. 
 
In order to set the base idle, the engine is first run up to full...

Page 33

LAND ROVER 
Figure 36 – Idle air supply pipe (red) – no longer used
 
While this solution did resolve the problem of the original hose fouling\
 the PCV oil separator, it 
came with the disadvantage that the amount of air entering the idle circ\
uit was proportionally 
reduced due to the smaller diameter of the copper pipe. Testing revealed\
 a low idle speed – 
typically 200RPM lower than expected by the 14CUX, and so the ECU routin\
ely reported fault code 
17.
 
 
The idle air flow pipe was therefore...

Page 34

LAND ROVER 
Figure 37 – Idle air supply pipe (red) – finalised
 
The figure above shows the two rubber joining hoses coupling a red 15mm \
copper pipe formed to 
avoid fouling the PCV separator. 
 
There are two more general observations that follow
 1.  The first is that the engine management switch to hunt mode is direc\
tly linked to the output  from the transmission road speed transducer. The 14CUX repeatedly waits \
until the vehicle 
comes to a stop (with a slight pause) before implementing the...

Page 35

LAND ROVER 
loom simply contains a half watt resistor in a plastic case. The value o\
f the resistor defines the 
mode of operation – with the following options …
 
l     180 ohms – Australia rest of world
l     470 ohms – UK and Europe non catalyst
l     910 ohms – Saudi non catalyst
l     3900 ohms – USA and Europe catalyst
 
Non catalytic operation is much simpler in the sense that no extra exhau\
st sensors are required – 
but this mode of operation has the significant disadvantage that the sys\
tem...

Page 36

LAND ROVER 
 
Figure 38 – Welding lambda sensor threads into the exhaust downpipes
 
 
 
Bench testing the electrical wiring loom for the ECU
The wiring loom taken from the donor vehicle was in generally good condi\
tion. Nonetheless, a 
number of wires close to the 14CUX harness plug had been cut, and some s\
ignal lines were broken 
perhaps due to the flexing incurred in removing the loom as one complete\
 piece. Both main and 
fuel relays had been included in the loom along with the primary connect\...

Page 37

LAND ROVER 
 
Figure 39 – Original loom connector layout in donor vehicle
 
 
The original layout reflected the needs of the donor vehicle. Due to the\
 changes in orientation of 
the plenum, these changed when fitted to the target vehicle.
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Page 38

LAND ROVER 
 
 
 
 
 
Figure 40 – New loom layout suited to the target engine bay
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Page 39

LAND ROVER 
 
The new layout was ideally suited to the target vehicle. Exposed loom se\
ctions were rewrapped 
using self amalgamated tape. 
 
 
Figure 41 – ECU Connector layout and numbering (and tune R)
 
 
 
Figure 42 – Injector electrical connectors
 
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LAND ROVER 
Injector wiring is banked as two banks of four (one bank on the passeng\
er side of the engine, and 
one on the driver side). 
 
 
 
 
 
 
Figure 43 – Exhaust Lambda electrical connectors
 
 
 
 
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