Land Rover Defender V8i Workshop Supplement Rover Manual

44AUTOMATIC GEARBOX
12
REPAIR 97.Position transmission assembly beneath vehicle.
98.Clean engine to gearbox mating faces.
99.Clean engine to gearbox dowels and dowel
holes.
100.With assistance, raise transmission on jack and
position to engine dowels.
101.Fit 2 lower bell housing to engine bolts and
tighten to
46 Nm (34 lbf.ft).
102.With assistance, raise engine and transmission
jacks to position transmission assembly.
NOTE: Do not fully raise transmission at
this stage as access is required for...

AUTOMATIC GEARBOX
13
REPAIR 141.Fit crossmember and align fixings.
142.Remove body jack.
143.Fit nuts and bolts securing chassis
crossmember, but do not tighten.
144.Fit LH and RH catalyst heat shields to chassis, fit
bolts but do not tighten.
145.Align LH and RH catalyst heat shields to chassis
crossmember fixings and tighten all fixings.
146.Clean intermediate to tail pipe flange.
147.Fit intermediate pipe to mounting rubber,
connect to tail pipe and secure with nuts.
148.Fit exhaust front pipe.
See...

AUTOMATIC GEARBOX
1
SPECIFICATIONS, TORQUE TORQUE VALUES
Nm lbf.ft
Coupling shaft to mainshaft 42*.............................................. 30*
Filler tube to sump 70............................................................ 52
Gear change lever to gearbox 25.......................................... 18
Cooler pipe adaptor to gearbox 42........................................ 30
Securing screws - clutch F 10............................................... 7
Securing screw - parking pawl...

44AUTOMATIC GEARBOX
2
SPECIFICATIONS, TORQUE ZF GEARBOX DATA
Axial end float 0.2 - 0.4 mm.................................................................... 0.008 - 0.016 in
From torque converter boss to torque converter
housing face 50 mm..................................................................... 1.968 in
Freewheel cage assembly to ring gear;
minimum clearance 0.1 mm.......................................................... 0.004 in
Output shaft dimension above cylinder F assembly 10.00...

51 - REAR AXLE AND FINAL DRIVE
CONTENTS
Page
REPAIR
DIFFERENTIAL PINION OIL SEAL 1..................................................................... 

REAR AXLE AND FINAL DRIVE
1
REPAIR DIFFERENTIAL PINION OIL SEAL
Service repair no - 51.20.01
Remove
1.Raise rear of vehicle.
WARNING: Do not work under a vehicle
supported only by a jack. Always support
the vehicle on safety stands.
2.Reference mark the propeller shaft flanges for
reassembly.
3.Remove 4 nuts and bolts securing propeller
shaft to differential housing.
4.Release propeller shaft and tie aside.
5.UsingLRT-51-003to restrain the pinion flange,
remove bolt securing pinion flange.
6.Remove...

51REAR AXLE AND FINAL DRIVE
2
REPAIR Refit
9.Clean pinion oil seal recess and pinion flange.
10.Lubricate NEW oil seal lip with clean oil.
11.UsingLRT-51-010fit pinion oil seal.
12.Fit pinion flange.
13.Restrain flange usingLRT-51-003and fit bolt.
Tighten bolt to
100 Nm (74 lbf.ft).
14.Position propeller shaft to differential housing
and align reference marks.
15.Fit flange bolts and tighten to
48 Nm (35 lbf.ft).
16.Remove stands and lower vehicle.
17.Top-up differential oil level. 

54 - FRONT AXLE AND FINAL DRIVE
CONTENTS
Page
REPAIR
DIFFERENTIAL PINION OIL SEAL 1.....................................................................