Land Rover Defender V8i Workshop Supplement Rover Manual

41TRANSFER GEARBOX
2
REPAIR
9.Remove split pin and clevis pin securing
handbrake cable to lever. Discard split pin.
10.Remove 2 screws securing fan cowl to upper
retaining brackets.
11.Release 2 clips securing upper fan cowl.
12.Remove upper fan cowl.
13.Raise ramp.
14.Drain transfer gearbox oil.
See MAINTENANCE
, under vehicle maintenance
15.Remove exhaust front pipe.See EMISSION
CONTROL, Repair, front pipe/catalytic
converter
16.Remove 2 nuts securing intermediate pipe to tail
pipe.
17.Release...

TRANSFER GEARBOX
3
REPAIR
22.Using a centre punch, mark relationship between
front propeller shaft and transfer box drive
flanges and rear propeller shaft and brake drum
drive flanges.
23.Remove 4 nuts securing front propeller shaft to
transfer box flange. Release propeller shaft from
flange and tie aside.
24.Remove 4 nuts securing rear propeller shaft to
brake drum flange. Release propeller shaft from
flange and tie aside.
25.Remove nut securing tie bar to gear box and 2
bolts securing tie bar to...

41TRANSFER GEARBOX
4
REPAIR
30.Release handbrake outer cable from body.
31.Remove bolt securing ground lead to RH side of
transfer gearbox.
32.Remove bolt securing handbrake cable heat
shield. Remove heat shield.
33.Position adaptor plate,LRT-99-010, and secure
to transmission jack with 4 bolts.
34.Remove 4 central bolts from transfer gearbox
bottom cover, move jack into position and secure
adaptor plate to transfer box.
35.Adjust hoist to take weight of transfer gearbox.
36.Remove 2 nuts and bolts...

TRANSFER GEARBOX
5
REPAIR
38.Remove nut securing transfer gearbox RH
mounting to mounting rubber.
39.Remove 3 nuts and bolts securing transfer
gearbox mounting bracket to chassis. Remove
transfer box RH mounting bracket and collect
rubber mounting heat shield.
40.Lower transmission sufficiently to gain access to
harness connectors and transfer box breather
pipe connection.
41.Remove banjo bolt from transfer box breather
pipe and collect 2 sealing washers. Discard
sealing washers.
42.Remove retaining clip...

41TRANSFER GEARBOX
6
REPAIR 64.Remove 4 bolts securing hoist adaptor plate to
transfer box bottom cover.
65.Lower hoist and move aside.
66.Clean threads of the 4 bolts, coat with Loctite
290, and fit to transfer box bottom cover. Tighten
to
25 Nm (18 lbf/ft.
67.Position handbrake cable heat shield and tighten
bolt.
68.Position ground lead to RH side of transfer box
and tighten bolt.
69.Feed handbrake cable through body.
NOTE: Apply a soap solution to aid fitment
of cable.
70.Position ground strap to...

TRANSFER GEARBOX
7
REPAIR NEUTRAL SWITCH
Service repair no - 41.20.64
Remove
1.Remove centre console.
See CHASSIS AND
BODY, Repair, Centre console
2.Remove carpet from transmission tunnel.
3.Remove 2 screws securing relay panel.
4.Retain 2 centre console screw brackets and
spacers.
5.Release connector (J1962) from bracket on
tunnel cover and move relay panel aside to gain
access to tunnel cover top fixings.
6.Remove 15 screws securing tunnel cover.
7.Release and remove tunnel cover.
8.Disconnect neutral...

TRANSFER GEARBOX
1
SPECIFICATIONS, TORQUE TORQUE VALUES
LT230Q Transfer gearbox
Nm lbf.ft)
Bottom cover to transfer case 25.......................................... 18
Transfer box breather banjo bolt 15...................................... 11
Transfer box front drive flange to propeller shaft 47.............. 33
Transfer box rear drive flange to propeller shaft 47.............. 33
Transfer box to gearbox extension case 45.......................... 33
Neutral switch...

44 - AUTOMATIC GEARBOX
CONTENTS
Page
DESCRIPTION AND OPERATION
DESCRIPTION 1.....................................................................................................
FAULT DIAGNOSIS
ZF AUTOMATIC GEARBOX 1................................................................................
ROAD TEST PROCEDURE 2.................................................................................
AUTOMATIC GEARBOX ASSEMBLY 4.................................................................
FAULT SYMPTOMS...