Land Rover Defender 90 Workshop 2nd Edition Nas Rover Manual
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Page 181
47PROPELLER SHAFTS 2 REPAIR 18.Press each cup into its respective yoke up to lower land of circlip grooves. Damage may be caused to cups and seals if cups pass this point. 19.Fit circlips and check no end float exists. 20.Engage spider in yokes of sliding member. Fit bearing cups and circlips as described in instructions 14 to 19. 21.Fit grease nipples to spider and sliding member. 22.Apply instructions 14 to 19 to opposite end of propeller shaft. 23.Fit grease nipple and lubricate.Refit 24.Fit propeller...
Page 182
PROPELLER SHAFTS 1 SPECIFICATIONS, TORQUE TORQUE VALUES Nm lbf ft Propeller shaft flange nuts 47............................................... 35
Page 183
REAR AXLE AND FINAL DRIVE 1 DESCRIPTION AND OPERATION DESCRIPTION The welded steel rear axle casing houses a separate spiral bevel type differential unit, which is off set to the right of the vehicle centre line. The differential unit drives the rear wheels via the axle shafts and fully floating hubs which are mounted on tapered roller bearings.Lubrication The differential is lubricated with oil and the hub bearings with grease. The hub bearings are fitted with inner and outer seals. The outer seals...
Page 184
REAR AXLE AND FINAL DRIVE 1 FAULT DIAGNOSIS FAULT DIAGNOSIS Complaint - Oil leaks An external leak of lubricant from the hub seals can be caused by a faulty internal seal. For example, if the seals which separate the differential from the hubs are faulty and the vehicle is operating or parked on an embankment, oil from the differential may flood one hub resulting in a lack of lubrication in the differential. When a seal is found to be leaking check the axle ventilation system, as a blockage can cause...
Page 185
REAR AXLE AND FINAL DRIVE 1 REPAIR REAR AXLE Service repair no - 51.25.01 Remove WARNING: Remove and refit of axle requires a further 2 persons to steady the axle when lowering or repositioning. 1.Drain brake system. 2.Support rear of chassis. 3.Remove rear road wheels. 4.Support axle weight with hydraulic jack. 5.Disconnect shock absorbers. 6.Disconnect flexible brake hose at RH chassis crossmember and vetilation pipe at banjo connection on axle casing. 7.Disconnect lower links at axle.8.Mark...
Page 186
51REAR AXLE AND FINAL DRIVE 2 REPAIR Refit 16.Position axle and fit lower links. Tighten fixings to 175 Nm, 130 lbf/ft. 17.If applicable, fit anti-roll bar links to axleSee REAR SUSPENSION, Repair, anti-roll bar joint links . 18.Raise axle and locate road springs. 19.Fit coil spring retaining plates and secure with fixing bolts. 20.Secure pivot bracket ball joint to axle bracket. Tighten fixing to 175 Nm, 130 lbf/ft. 21.Reconnect road speed sensor lead plugs and secure leads to chassis and A frame....
Page 187
REAR AXLE AND FINAL DRIVE 3 REPAIR Rear hub components 1.Nut - sensor ring 2.Axle shaft. 3.Axle shaft joint washer. 4.Axle shaft retaining bolt - 5 off. 5.Lock nut. 6.Lock washer. 7.Hub adjusting nut. 8.Spacing washer.9.Outer bearing. 10.Hub. 11.Inner bearing. 12.Grease seal. 13.Brake disc. 14.Disc retaining bolt - 5 off. 15.Sensor ring - engine management REAR HUB ASSEMBLY Service repair no - 64.15.01 Remove 1.Raise rear of vehicle and support rear axle onto axle stands. Remove appropriate road wheel....
Page 188
51REAR AXLE AND FINAL DRIVE 4 REPAIR Refit 10.Clean stub axle. 11.Fit hub assembly to stub axle. 12.Fit spacing washer. 13.Fit hub adjusting nut. Tighten to 50 Nm, 37 lbf/ft ensure hub is free to rotate with no bearing play. Back off adjusting nut 90°and tighten to 10 Nm, 7 lbf/ft . 14.Fit a NEW lock washer. 15.Fit locknut. Tighten to 61 Nm, 45 lbf/ft. 16.Tab over lock washer to secure adjusting nut and locknut. 17.Using a NEW joint washer, fit axle shaft to hub. Tighten bolts to 65 Nm, 48 lbf/ft. 18.Fit...
Page 189
REAR AXLE AND FINAL DRIVE 5 REPAIR Refit 7.Ensure mating faces are clean and apply a bead of RTV sealant to axle case flange. 8.Support differential unit and position on axle casing. 9.Secure with lock nuts and tighten to 40 Nm, 30lbf/ft. 10.Align marks on flanges and secure propeller shaft to differential. Tighten bolts to 48 Nm, 35 lbf/ft. 11.Refit half shafts.See Rear hub assembly 12.Refill axle oil with approved lubricant.See LUBRICANTS, FLUIDS AND CAPACITIES, Information, recommended lubricants and...
Page 190
REAR AXLE AND FINAL DRIVE 1 OVERHAUL REAR HUB ASSEMBLY Service repair no - 64.15.14. REAR HUB COMPONENTS 1.Nut - sensor ring 2.Axle shaft. 3.Axle shaft joint washer. 4.Axle shaft retaining bolt - 5 off. 5.Lock nut. 6.Lock washer. 7.Hub adjusting nut. 8.Spacing washer.9.Outer bearing. 10.Hub. 11.Inner bearing. 12.Grease seal. 13.Brake disc. 14.Disc retaining bolt - 5 off. 15.Sensor ring - engine management