Land Rover Defender 90 Workshop 2nd Edition Nas Rover Manual
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Page 151
44AUTOMATIC GEARBOX 4 DESCRIPTION AND OPERATION Reverse gear Clutches 5, 8 and 11 are engaged. Since the front planet gear carrier of epicyclic gear set 9 is locked, the direction of output-shaft rotation is reversed. Epicyclic gear set 10 also rotates as a solid block.
Page 152
AUTOMATIC GEARBOX 1 FAULT DIAGNOSIS ZF AUTOMATIC GEARBOX Before referring to fault symptoms, carry out initial static checks first: INITIAL STATIC CHECKS Check start positions P & N only........................................................ Reverse lights R only.................................................................. Gear engagements N-D,N-3,N-2,N-1,N-R.......................................................... Full throttle Engine switched off, check full travel at engine and...
Page 153
44AUTOMATIC GEARBOX 2 FAULT DIAGNOSIS ROAD TEST PROCEDURE Follow the procedure given commencing each test, from a standing start, on a level road, in good weather conditions. ROADTEST 1 = CHECKS 1-2-3-4-5-6-7-8 D SELECTED KICKDOWN START FROM REST CHECK 1 Check for clutch squeal and slip. Check pressure is 150lbf/in 2 CHECK 2 Check 1st to 2nd upshift speed and quality. Pressure should fall to 120 lbf/in 2. CHECK 3 Check 2nd to 3rd upshift speed and quality. Pressure should fall to 100 lbf/in 2 CHECK 4...
Page 154
AUTOMATIC GEARBOX 3 FAULT DIAGNOSIS ROADTEST 3 = CHECKS 12-13-14-15-16-17-18-19-20-21-22-23 D SELECTED FROM REST LIGHT THROTTLE START CHECK 12 Check 1st to 2nd upshift speed and quality. CHECK 13 Check 2nd to 3rd upshift speed and quality. CHECK 14 Check 3rd to 4th upshift speed and quality. NOTE: This shift is usually very difficult to detect but can be confirmed by a 200 rpm drop in engine speed. CHECK 15 Check speed and quality of shift into direct drive clutch, confirmed by 300 rpm drop in engine...
Page 155
44AUTOMATIC GEARBOX 4 FAULT DIAGNOSIS AUTOMATIC GEARBOX ASSEMBLY 1. Gearbox assembly 2. Inhibitor switch assembly 3. Control unit assembly 4. Filter and sump assembly
Page 156
AUTOMATIC GEARBOX 5 FAULT DIAGNOSIS 1. Torque converter housing assembly 2. Gearbox pump and casing assembly 3. Governor and adaptor housing assembly