Land Rover Defender 1999 2002my Workshop Supplement Body Repair 3rd Edition Rover Manual

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BODY DIMENSIONS LAND ROVER 130
CHASSIS ALIGNMENT DIMENSIONS
A - Front Datum
B - Chassis Datum
C - Front axle centre line
D - Rear axle centre line
E - Chassis Datum, section A - A
1.633,0 mm reference only
2.3569,3 - 3567,3 mm
3.2421,8 - 2419,8 mm
4.2317,5 - 2314,5 mm
5.2188,3 - 2185,3 mm
6.2119,5 - 2117,3 mm7.1990 - 1988 mm
8.1970 - 1968 mm
9.2401,8 - 2399,8 mm
10.110,0 mm reference
11.149,7 - 146,7 mm reference dimension
12.3225.8 mm - Wheelbase
NOTE: The above dimensions are for the...

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BODY DIMENSIONS GAP AND PROFILE INFORMATION
The following information is to be used as a guide to assist the technician in refitting exterior body panels and trim
items, to achieve a correctly aligned and cosmetically acceptable vehicle.
Section A-A, Bonnet to wing, gap A = 3 - 8 mm. To be parallel within 2 mm.
Section B-B, Wing to’A’post lower, gap B = 0. Profile = +/- 1 mm.
Section C-C, Wing to sill, gap C = 0. Profile = +/- 1 mm.
Section D-D, Screen aperture to door frame, gap D = 5 -...

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BODY DIMENSIONS
Section G-G, Door to sill, gap G = 7 - 11 mm. Door profile to sill = 0 to + 2 mm.
Section H-H, Rear door to body, gap H = 7 - 11 mm. Door profile to body = 0 to + 3 mm.
Section J-J, Body side lower to body, gap J = 0 - 4 mm. To be parallel within 2 mm. 

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BODY DIMENSIONS
Section K-K, Roof to taildoor, gap K = 7 - 9 mm. Profile = +/- 1 mm.
Section L-L, N-N, Body side to taildoor, gap L = 5 - 7 mm. Profile = +/- 1 mm.
Section M-M, Body rear to taildoor, gap M = 7 - 9 mm. 

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BODY DIMENSIONS 

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SEALING AND CORROSION PROTECTION APPROVED MATERIALS
Joint types:
1. Between bolted panels
2. Between bolted panel edges
3. Between spot welded panels
4. Between spot welded panel edges
5. Between bonded panels
6. Between bonded panel edges7. Clinch joints (type a)
8. Clinch joints (type b)
9. Clinch joints (type c)
10. Gaps between panels (type a)
11. Gaps between panels (type b)
12. Lap joint 

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SEALING AND CORROSION PROTECTION DESCRIPTION - USEAGE SUPPLIER PART NUMBER
CAVITY WAXES
Inner Cavity Wax (Transparent) 3M (08909, 08919,
08929)
Inner Cavity Wax (Amber) 3M (08901, 08911,
08921)
Cavity Wax Croda (PW57)
ENGINE BAY WAXES/LACQUERS
Astrolan engine bay wax and Cosmetic Wax Astors DA3243/1
Engine Bay Cosmetic Wax/Lacquer Croda PW197
Engine Bay Cosmetic Wax/Lacquer Dinol 4010
MISCELLANEOUS MATERIALS
Flexible Parts Repair Material - rubber modified
polypropylene parts3M:...

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SEALING AND CORROSION PROTECTION DESCRIPTION - USEAGE SUPPLIER PART NUMBER
SEAM SEALERS - continued
Terolan Light Seam Sealer - bolted, spot welded and bonded
panel edges; type (a) and (b) gaps between panels; between
bonded panels; type (c) clinch jointsTeroson
Terolan Special Brushable Seam Sealer - lap joints 12 Teroson
Terostat Sprayable Seam Sealer - bolted, spot welded and
bonded panel edges; between bonded panels; type (a) and
(b) gaps between panelsTeroson 9320
Terostat 1K PU Seam...

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SEALING AND CORROSION PROTECTION APPLICATION EQUIPMENT
SATA Schutz Gun Model UBE
Specifications:
Air consumption 200 litres/min. (7 ft
3/min.) @ 45 psi ...............................................................
Weight 660grams (23.3oz)..............................................................................
Manufactured and supplied by:
Sata Gmbh
Minden Industrial Ltd.
16 Greyfriars Road
Moreton Hall
Bury St. Edmunds
Suffolk IP32 7DX
Tel. (01284) 760791
The Sata Schutz Gun is...

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SEALING AND CORROSION PROTECTION Cooper Pegler Falcon Junior Pneumatic (Airless)
Manufacturer and supplier:
Cooper Pegler & Co. Ltd.
Burgess Hill
Sussex RH15 9LA
Tel. 04 446 42526
Intended primarily for applying transit wax, the Falcon
Junior pneumatic sprayer has a 5-litre (1 gal.)
container with integral hand pump. This high quality
unit provides a simple and effective means of wax
spraying without the need for compressed air or
additional services.
A selection of nozzles, lances and...