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Land Rover Defender 1999 2002my Workshop Supplement Body Repair 3rd Edition Rover Manual
Land Rover Defender 1999 2002my Workshop Supplement Body Repair 3rd Edition Rover Manual
Here you can view all the pages of manual Land Rover Defender 1999 2002my Workshop Supplement Body Repair 3rd Edition Rover Manual. The Land Rover manuals for Automobile are available online for free. You can easily download all the documents as PDF.
Page 11
01INTRODUCTION 4 INFORMATION ACCESSORIES AND CONVERSIONS DO NOT FITunapproved accessories or conversions, as they could affect the safety of the vehicle. Land Rover will not accept liability for death, personal injury, or damage to property which may occur as a direct result of the fitting of non-approved conversions to the vehicle. WHEELS AND TYRES WARNING: DO NOT replace the road wheels with any type other than genuine Land Rover wheels which are designed for multi-purpose on and off road use and have...
Page 12
INTRODUCTION 5 INFORMATION JACKING The following instructions must be carried out before raising the vehicle off the ground. 1.Use a solid level ground surface. 2.Apply parking brake. 3.Select 1st gear in main gearbox. 4.Select Low range in transfer gearbox. CAUTION: To avoid damage occurring to the under body components of the vehicle the following jacking procedures must be adhered to. DO NOT POSITION JACKS OR AXLE STANDS UNDER THE FOLLOWING COMPONENTS. Body structure Bumpers Fuel lines Brake lines...
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01INTRODUCTION 6 INFORMATION 3.Position an axle stand under right hand axle tube, carefully lower jack until axle sits securely on both axle stands, remove trolley jack. 4.Before commencing work on underside of vehicle re-check security of vehicle on stands. 5.Reverse procedure when removing vehicle from stands. Raise rear of vehicle 1.Position cup of hydraulic arm under differential casing. 2.Raise vehicle to enable axle stands to be installed under left and right hand axle tubes. 3.Lower jack until...
Page 14
INTRODUCTION 7 INFORMATION TOWING CAUTION: The vehicle has permanent four-wheel drive. The following towing instructions must be adhered to: Towing the vehicle on all four wheels with driver operating steering and brakes. 1.Turn ignition key to position’1’to release steering lock. 2.Select neutral in main gearbox and transfer gearbox. 3.Secure tow rope, chain or cable to front towing eyes (alternative types shown). 4.Release the parking brake. CAUTION: The brake servo and power assisted steering system...
Page 15
01INTRODUCTION 8 INFORMATION JUMP STARTING WARNING: Hydrogen and oxygen gases are produced during normal battery operation. This gas mixture can explode if flames, sparks or lighted tobacco are brought near battery. When charging or using a battery in an enclosed space, always provide ventilation and shield your eyes. Keep out of reach of children. Batteries contain sulphuric acid. Avoid contact with skin, eyes, or clothing. Also, shield eyes when working near battery to protect against possible...
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INTRODUCTION 9 INFORMATION ABBREVIATIONS AND SYMBOLS USED IN THIS MANUAL Across flats (bolt size) AF............................................ After bottom dead centre ABDC................................... After top dead centre ATDC......................................... Alternating current a.c.................................................. Ampere amp................................................................ Ampere hour amp hr.................................................... Before...
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01INTRODUCTION 10 INFORMATION CROSS REFERENCE OF EMISSION SYSTEM TERMINOLOGY NEW TERM (ACRONYM) Accelerator pedal (AP)................................................. Air cleaner (ACL).......................................................... Air conditioning (A/C)................................................... Battery positive voltage (B+)........................................ Closed loop (CL).......................................................... Closed throttle position...
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INTRODUCTION 11 INFORMATION VEHICLE IDENTIFICATION NUMBER (VIN) The Vehicle Identification Number and the recommended maximum vehicle weights are stamped on a plate riveted to the brake pedal box in the engine compartment. The VIN is also stamped on a plate visible through the LH side of the windscreen. a.Identification b.Maximum permitted laden weight for vehicle c.Maximum vehicle and trailer weight d.Maximum road weight-front axle e.Maximum road weight-rear axle f.Paint code g.Trim level The number is...
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01INTRODUCTION 12 INFORMATION LOCATION OF IDENTIFICATION NUMBERS Engine serial number - Td5 Engine The Td5 engine number is stamped on the LH side of the cylinder block, below the exhaust manifold.Main gearbox R380 serial number Stamped on a cast pad on the bottom RH side of the gearbox. Transfer gearbox LT230 serial number The serial number is stamped on the LH side of the gearbox casing below the mainshaft rear bearing housing adjacent to the bottom cover.
Page 20
INTRODUCTION 13 INFORMATION Front axle serial number Stamped on the front of LH axle tube, inboard of radius arm mounting bracket. Rear axle serial number Stamped on the rear of LH axle tube, inboard of spring mounting.FAULT DIAGNOSTIC EQUIPMENT TESTBOOK For Defender models fitted with the vehicle Anti-theft Immobilisation and Alarm System, diagnostic equipment, named TestBook, is available to assist in the diagnostic and fault finding abilities of the Dealer workshop. A diagnostic connector, located...