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Land Rover Anti Lock Control Traction Control Rover Manual

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    							•The battery is disconnected or battery voltage
    decreases below 7.5 volts while the parking brake is
    applied, so that the parking brake cannot be
    electrically released.
    The parking brake is mechanically released by
    disconnecting the force sensor from the spline shaft in
    the parking brake module. During normal operation, the
    force sensor and the spline shaft are locked together by
    a lever operated pawl on the end of the spline shaft,
    which engages with a spigot on the force sensor.
    The emergency release cable is a Bowden cable installed
    between the parking brake module and the center
    console. The emergency release cable is held in clips
    along the underside of the vehicle and enters the
    passenger compartment below the center console
    through an aperture in the transmission tunnel. A quick
    release fitting seals the emergency release cable in the
    aperture. At the parking brake module, a sealing collar
    on the outer cable is a push fit in the housing of the
    parking brake module.
    In the center console, a pull ring is installed on the end
    of the inner cable. The pull ring is designed to fit the
    hook on the end of the jack handle which, in
    combination with a screwdriver shaft, can be used to
    pull on the cable.
    The pull required to release the latch is approximately
    200 N (45 lbf). When the pull ring of the emergency
    release cable is released, the spring in the parking brake
    module retracts the inner cable and the nipple moves
    away from the pawl operating lever.
    After the emergency release cable has been used to
    release the parking brake, the next time an apply
    selection is made with the parking brake switch, the
    parking brake module automatically runs through a
    latching procedure to reconnect the spline shaft with
    the force sensor. The parking brake module turns the
    spline shaft so that it moves towards the force sensor.
    The pawl of the spline shaft then re-engages with the
    spigot of the force sensor. A second apply selection with
    the parking brake switch is required to apply the parking
    brake.
    CLUTCH PEDAL POSITION SENSOR
    (MANUAL TRANSMISSION MODELS
    ONLY)
    Clutch master cylinder1
    Electrical connector2
    Clutch pedal position sensor3
    The clutch pedal position sensor supplies a signal of
    clutch pedal position to the parking brake module.
    The clutch pedal position sensor is a Hall effect sensor
    which is attached to the side of the clutch master
    cylinder. The position of the piston in the clutch master
    cylinder effects a magnetic field in the sensor, and is
    translated by the sensor into an analogue voltage signal
    for the parking brake module. The parking brake module
    relates the signal to the position of the clutch pedal.
    Parking BrakeLesson 2 – Chassis
    111Technical Training (G421073) 
    						
    							PARKING BRAKE INDICATORS
    Red warning indicator (all except NAS)1
    Amber warning indicator (all except NAS)2
    Red warning indicator (NAS only)3
    Amber warning indicator (NAS only)4
    The parking brake has two warning indicators, one
    amber and one red, located in the speedometer of the
    instrument cluster.
    Amber Parking Brake Warning Indicator
    The amber parking brake warning indicator is
    continuously illuminated if there is a parking brake
    system fault. Operation of the indicator is controlled by
    a high speed Controller Area Network (CAN) bus signal
    from the parking brake module to the instrument cluster.
    Red Parking Brake Warning Indicator
    When the parking brake is applied, the red parking brake
    warning indicator is continuously illuminated while the
    ignition is on and for 3 minutes after the ignition is
    switched off. If the system is unable to comply with an
    apply or release request, due to a system fault, the
    indicator flashes.
    When the ignition is on and the indicator is not flashing,
    operation is controlled by a high speed CAN bus signal.
    When the ignition is off or when the indicator is
    flashing, operation is controlled by a hardwired signal
    from the parking brake module to the instrument cluster.
    Text Messages
    On vehicles with the high line instrument cluster, when
    there is a fault condition, illumination of the warning
    indicators is accompanied by a text message displayed
    in the message center.
    PARKING BRAKE MODULE
    The parking brake module monitors external and internal
    inputs and adjusts the tension of the brake cables to
    operate the drum brakes and provide the required
    parking brake function.
    The parking brake module is installed on a support
    bracket attached to the front of the spare wheel carrier.
    Two rubber mounts, installed on lugs on the underside
    of the parking brake module, locate in holes in the
    support bracket. The top corners of the parking brake
    module are secured to the support bracket with rubber
    mounts and flanged nuts.
    The main components of the parking brake module are:
    •A Printed Circuit Board (PCB) incorporating the
    Application Specific Integrated Circuit (ASIC) for
    control of the parking brake.
    •An electric motor.
    •A gearbox.
    •A spline shaft.
    •A force sensor.
    The spline shaft and the force sensor are connected
    together by a latch on the end of the spline shaft. The
    spline shaft rotates on the latch and moves axially in
    the gearbox. The latch and the force sensor slide in a
    channel in the body of the parking brake module.
    (G421073) Technical Training112
    Lesson 2 – ChassisParking Brake 
    						
    							To apply or release the drum brakes, the parking brake
    module runs the electric motor, which drives the
    gearbox. The gearbox turns the spline shaft to increase
    or decrease the tension in the brake cables. The parking
    brake module monitors the load exerted by the brake
    cables using the input from the force sensor.
    Interior of Parking Brake Module
    Electrical connector1
    Housing2
    Electric motor3
    PCB4
    Spline shaft5
    Gearbox6
    Force sensor7
    Inputs and Outputs
    A 32 pin electrical connector on the RH side of the
    parking brake module provides the interface between
    the PCB and the vehicle wiring.
    The parking brake module is powered by two permanent
    battery power feeds from the Battery Junction Box
    (BJB). Two connections with the Central Junction Box
    (CJB) provide battery voltage signals when the key is
    in the ignition switch (key in) and when the ignition
    switch is in position II (ignition). Other hardwired inputs
    consist of those from the parking brake switch and, on
    manual transmission models, the clutch pedal position
    sensor.
    In addition to the hardwired connections, the parking
    brake module is connected to the high speed CAN bus
    to enable communication with other vehicle systems.
    Parking BrakeLesson 2 – Chassis
    113Technical Training (G421073) 
    						
    							Parking Brake Module Harness Connector C2178
    Parking Brake Module Harness Connector C2178 Pin Details
    Input/OutputDescriptionPin No.
    -Not usedA1
    Input/OutputHigh speed CAN bus low outA2
    Input/OutputHigh speed CAN bus high inA3
    Input/OutputHigh speed CAN bus low inA4
    -Not usedB1
    Input/OutputHigh speed CAN bus high outB2
    InputParking brake switch SW1B3
    InputParking brake switch SW4B4
    -Not usedC1 and C2
    InputParking brake switch SW2C3
    OutputParking brake switch SW5C4
    -Not usedD1 to E1
    InputClutch pedal position sensor groundE2
    InputClutch pedal position sensor signalE3
    OutputClutch pedal position sensor power supplyE4
    -Not usedF1
    InputKey in ignition switchF2
    InputIgnition power supplyF3
    OutputRed parking brake indicatorF4
    (G421073) Technical Training114
    Lesson 2 – ChassisParking Brake 
    						
    							Input/OutputDescriptionPin No.
    -Not usedG4
    OutputGroundG2
    -Not usedG3
    InputBattery power supplyG4
    -Not usedH1
    OutputGroundH2
    -Not usedH3
    InputBattery power supplyH4
    PARKING BRAKE OPERATION
    The parking brake can be applied at any time provided
    sufficient battery power is available. For the parking
    brake to be released, various pre-conditions are required.
    The parking brake has manual and automatic operating
    modes, to cater for different operating circumstances,
    as detailed in the following table:
    Operating Modes
    Driver ActionPre-ConditionsMode
    Pull up parking brake
    switch.
    Vehicle speed less than 2.5 km/h (1.6 mph).Static apply
    Press down parking brake
    switch.
    1. Vehicle speed less than 2.5 km/h (1.6 mph).
    2. Engine running.
    OR
    Ignition switch in position II and brake pedal or clutch
    pedal pressed (manual transmission).
    OR
    Ignition switch in position II and brake pedal or accelerator
    pedal pressed (automatic transmission).
    Static release
    Remove key from igni-
    tion switch.
    1. Vehicle speed less than 10 km/h (6.25 mph).
    2. Ignition switch in position 0.
    3. Key in ignition switch.
    Key out apply
    Remove key from igni-
    tion switch while
    pressing down parking
    brake switch.
    1. Vehicle speed less than 2.5 km/h (1.6 mph).
    2. Ignition switch in position 0.
    3. Key in ignition switch.
    Key out apply inhibit
    Parking BrakeLesson 2 – Chassis
    115Technical Training (G421073) 
    						
    							Driver ActionPre-ConditionsMode
    Pull up parking brake
    switch as required.
    Vehicle speed more than 2.5 km/h (1.6 mph).Dynamic apply
    Release (to neutral posi-
    tion) or press down
    parking brake switch.
    Vehicle speed more than 2.5 km/h (1.6 mph).Dynamic release
    None. Parking brake
    released automatically on
    drive away.
    1. Ignition switch in position II.
    2. Transmission in gear 1, 2 or R (with high range selected)
    or 1, 2, 3 or R (with low range selected).
    3. Accelerator pedal pressed more than 5%.
    DAR (automatic transmis-
    sion only)
    Operating Voltages
    Actuation of the parking brake (apply or release) is only
    started if the power supply to the parking brake module
    is within 9 to 18 volts. At any voltage in this range, the
    parking brake module is able to tighten the brake cables
    to the maximum, to fully apply the parking brake,
    although at voltages between 9 and 10.5 volts the
    actuation time may exceed 1.0 second.
    During a parking brake actuation:
    •If the power supply to the parking brake module
    decreases to less than 8.3 volts, the parking brake
    module continues the actuation, but stores a related
    fault code. If the ignition is on, the parking brake
    module also signals the instrument cluster to
    illuminate the amber parking brake warning indicator
    and flash the red parking brake warning indicator.
    On vehicles with the high line instrument cluster, a
    message advising there is a parking brake fault is
    shown in the message center. The warning
    indications are discontinued if the power supply
    voltage increases to 8.3 volts or more.
    •If the power supply voltage decreases to less than
    7.5 volts, the parking brake module discontinues the
    actuation. Actuation is automatically resumed if the
    power supply voltage subsequently increases to 7.5
    volts or more and the parking brake switch request
    is still valid.
    •If the power supply voltage decreases below 6.5
    volts, the parking brake function is disabled for the
    remainder of the ignition cycle.
    •If the power supply voltage increases to more than
    18.0 volts, the parking brake module immediately
    disables the parking brake function and stores a
    related fault code. If the ignition is on, the parking
    brake module also signals the instrument cluster to
    illuminate the amber parking brake warning indicator
    and flash the red parking brake warning indicator.
    On vehicles with the high line instrument cluster, a
    message advising that the parking brake has a fault
    and is not functioning is shown in the message
    center. The parking brake function remains disabled
    until the power supply voltage is within 9 to 18 volts
    again. When the power supply voltage is within 9 to
    18 volts again, the warning indications are cancelled
    and actuation is automatically resumed if the parking
    brake module is in a dynamic mode of operation with
    a valid parking brake switch request.
    (G421073) Technical Training116
    Lesson 2 – ChassisParking Brake 
    						
    							NOTE: The instrument cluster shuts down below 8
    volts, so warning indications and messages are not
    displayed below 8 volts. CAN transmission stops if
    battery voltage drops below 7.0 volts and re-starts when
    voltage goes above 7.5 volts.
    Sleep Mode
    To reduce quiescent drain on the vehicle battery, the
    parking brake module incorporates a sleep mode. The
    parking brake module enters the sleep mode, provided
    the ignition is off and there are no signals from the wheel
    speed sensors, when one of the following occurs:
    •20 minutes elapse after the last actuation of the
    parking brake.
    •If no actuation occurred, 20 minutes elapse after the
    ignition is switched off.
    The parking brake module wakes up from the sleep
    mode when on of the following occurs:
    •An apply or release request is made with the parking
    brake switch.
    •The ignition is turned on.
    •A key out apply is activated.
    The parking brake module wakes up within 500 ms.
    The high speed CAN bus is activated within 200 ms
    maximum.
    When the parking brake module is woken with a release
    request from the parking brake switch, the parking brake
    module ignores the request but illuminates the red brake
    warning indicator. The parking brake module
    extinguishes the red brake warning indicator and goes
    back to sleep immediately the switch is released to the
    neutral position.
    When the parking brake module is woken with an apply
    request from the parking brake switch, if the parking
    brake is already applied the parking brake module
    ignores the request but illuminates the red brake warning
    indicator. The parking brake module extinguishes the
    red brake warning indicator and goes back to sleep
    immediately the switch is released to the neutral
    position. If the parking brake is in the released condition
    when the apply request is made, the parking brake
    module illuminates the red brake warning indicator and
    applies the parking brake. The parking brake module
    extinguishes the red brake warning indicator and goes
    back to sleep 3 minutes after the apply activation, or
    immediately after the switch is released to the neutral
    position, whichever occurs last.
    Dynamic Apply
    In the dynamic apply mode, if the vehicle speed is more
    than 10 km/h (6.25 mph) when the parking brake switch
    is selected to apply, the parking brake module requests
    the ABS module to activate the disc brakes on all four
    wheels. When the vehicle comes to a standstill, the
    parking brake module statically applies the parking
    brake. Once the static load is achieved, the hydraulic
    pressure is removed. If the parking brake switch is
    released to the neutral position, or pressed down to the
    release position, during dynamic apply, braking is
    cancelled.
    The ABS module monitors the deceleration rate using
    the wheel speed sensor signals, and adjusts the hydraulic
    pressure to the disc brakes as required to achieve the
    required rate. All of the anti-lock control - traction
    control system brake functions remain enabled in the
    dynamic apply mode.
    The parking brake module incorporates two fallback
    functions for the dynamic apply mode.
    •Fallback 1 is invoked if vehicle speed is between 2.5
    km/h (1.25 mph) and Vmax when the parking brake
    switch is selected to apply and the ABS module is
    unable to fulfil a hydraulic request. When fallback
    1 is invoked, the parking brake module decelerates
    the vehicle, using only the parking brake. The
    parking brake module monitors the deceleration rate
    using the wheel speed information from the ABS
    Parking BrakeLesson 2 – Chassis
    117Technical Training (G421073) 
    						
    							module, and adjusts the tension of the brake cables
    to achieve the required rate. During deceleration the
    parking brake module also uses the wheel speed
    inputs from the ABS module to operate an anti-lock
    function for the rear wheels. When vehicle speed
    decreases to 2.5 km/h (1.25 mph) the parking brake
    module static applies the parking brake.
    •Fallback 2 is invoked if there is a loss of
    communication between the parking brake module
    and the ABS module or the CAN bus has failed.
    When fallback 2 is invoked, the parking brake
    module decelerates the vehicle using only the parking
    brake. The parking brake module tightens the brake
    cables under the control of the driver, no anti-lock
    function is available.
    While dynamic apply is active, including fallback 1 and
    fallback 2, the parking brake module also outputs high
    speed CAN bus signals to:
    •The ABS module, to apply the stoplamps.
    •The instrument cluster, to sound an intermittent
    warning buzzer, at 0.5 second on, 1.0 second off.
    •The instrument cluster, to illuminate the red parking
    brake warning indicator. The indicator is
    permanently illuminated except in fallback 2, when
    it flashes.
    DAR Pre-arming
    The DAR pre-arming function operates when the
    transfer box is in high range to reduce the parking brake
    release time during DAR and to provide a smooth
    take-off. DAR pre-arming is invoked when:
    •The ignition switch is in position II.
    •The transmission is in gear 1, 2 or R.
    •The vehicle is stationary.
    •No failsafe tighten actuation has occurred.
    Automatic Load Adjustment
    While the ignition is on, the parking brake module
    constantly monitors the input from the force sensor. If
    the tension of the brake cables goes outside the limits
    for a given operating mode, the parking brake module
    automatically restores the tension within limits.
    Failsafe Tighten.  If, during pre-arming, the vehicle
    moves, then the maximum cable force is reinstated for
    the remainder of that ignition cycle.
    Automatic Apply.  While the parking brake is applied,
    if the tension of the brake cables decreases by a
    prescribed amount from the initial setting, the parking
    brake module automatically restores the tension to the
    initial setting.
    Automatic Release.  While the parking brake is
    released, if the tension of the brake cables increase to a
    prescribed amount, the parking brake module
    automatically reduces the tension to zero.
    Parking Brake Switch Monitoring
    The parking brake module monitors for the following
    types of fault in the parking brake switch system. If a
    fault is detected, the parking brake module stores a
    related fault code:
    •Short circuits between a pull-down transistor in the
    parking brake module and battery voltage.
    •Broken wires and microswitches.
    •Plausibility.
    The parking brake switch has a degree of in-built
    redundancy. If a single microswitch fault is detected the
    parking brake module can still determine the operating
    state of the parking brake switch. Short circuits or
    multiple failures cause the parking brake module to
    disable the parking brake switch for the remainder of
    the ignition cycle. The parking brake module also
    disables the parking brake switch if a plausibility fault
    occurs. However, since plausibility faults are usually
    (G421073) Technical Training118
    Lesson 2 – ChassisParking Brake 
    						
    							caused by incomplete operation of the parking brake
    switch, the parking brake switch is re-enabled if the
    parking brake module subsequently establishes a
    plausible operating state.
    If a single microswitch fault is detected, the parking
    brake module signals the instrument cluster to illuminate
    the amber parking brake warning indicator. On vehicles
    with the high line instrument cluster, the parking brake
    module also signals the instrument cluster to display a
    message advising there is a parking brake fault. During
    an apply actuation, the parking brake module also
    signals the instrument cluster to flash the red parking
    brake warning indicator.
    For all other fault types, the parking brake module
    signals the instrument cluster to illuminate the amber
    parking brake warning indicator, and, on vehicles with
    the high line instrument cluster, to display a message
    advising the parking brake has a fault and is not
    functioning. If it makes an apply actuation, the parking
    brake module signals the instrument cluster to flash the
    red parking brake warning indicator for the remainder
    of the ignition cycle.
    On the next ignition cycle, the warning indicators and
    the messages are only activated if the fault is still
    present, although the fault code is retained by the
    parking brake module until cleared by T4.
    Parking BrakeLesson 2 – Chassis
    119Technical Training (G421073) 
    						
    							PARKING BRAKE CONTROL DIAGRAM
    NOTE: A = Hardwired connection; D = High speed CAN bus; N = Medium speed CAN bus
    (G421073) Technical Training120
    Lesson 2 – ChassisParking Brake 
    						
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