Land Rover Anti Lock Control Traction Control Rover Manual
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•The battery is disconnected or battery voltage decreases below 7.5 volts while the parking brake is applied, so that the parking brake cannot be electrically released. The parking brake is mechanically released by disconnecting the force sensor from the spline shaft in the parking brake module. During normal operation, the force sensor and the spline shaft are locked together by a lever operated pawl on the end of the spline shaft, which engages with a spigot on the force sensor. The emergency release cable is a Bowden cable installed between the parking brake module and the center console. The emergency release cable is held in clips along the underside of the vehicle and enters the passenger compartment below the center console through an aperture in the transmission tunnel. A quick release fitting seals the emergency release cable in the aperture. At the parking brake module, a sealing collar on the outer cable is a push fit in the housing of the parking brake module. In the center console, a pull ring is installed on the end of the inner cable. The pull ring is designed to fit the hook on the end of the jack handle which, in combination with a screwdriver shaft, can be used to pull on the cable. The pull required to release the latch is approximately 200 N (45 lbf). When the pull ring of the emergency release cable is released, the spring in the parking brake module retracts the inner cable and the nipple moves away from the pawl operating lever. After the emergency release cable has been used to release the parking brake, the next time an apply selection is made with the parking brake switch, the parking brake module automatically runs through a latching procedure to reconnect the spline shaft with the force sensor. The parking brake module turns the spline shaft so that it moves towards the force sensor. The pawl of the spline shaft then re-engages with the spigot of the force sensor. A second apply selection with the parking brake switch is required to apply the parking brake. CLUTCH PEDAL POSITION SENSOR (MANUAL TRANSMISSION MODELS ONLY) Clutch master cylinder1 Electrical connector2 Clutch pedal position sensor3 The clutch pedal position sensor supplies a signal of clutch pedal position to the parking brake module. The clutch pedal position sensor is a Hall effect sensor which is attached to the side of the clutch master cylinder. The position of the piston in the clutch master cylinder effects a magnetic field in the sensor, and is translated by the sensor into an analogue voltage signal for the parking brake module. The parking brake module relates the signal to the position of the clutch pedal. Parking BrakeLesson 2 – Chassis 111Technical Training (G421073)
PARKING BRAKE INDICATORS Red warning indicator (all except NAS)1 Amber warning indicator (all except NAS)2 Red warning indicator (NAS only)3 Amber warning indicator (NAS only)4 The parking brake has two warning indicators, one amber and one red, located in the speedometer of the instrument cluster. Amber Parking Brake Warning Indicator The amber parking brake warning indicator is continuously illuminated if there is a parking brake system fault. Operation of the indicator is controlled by a high speed Controller Area Network (CAN) bus signal from the parking brake module to the instrument cluster. Red Parking Brake Warning Indicator When the parking brake is applied, the red parking brake warning indicator is continuously illuminated while the ignition is on and for 3 minutes after the ignition is switched off. If the system is unable to comply with an apply or release request, due to a system fault, the indicator flashes. When the ignition is on and the indicator is not flashing, operation is controlled by a high speed CAN bus signal. When the ignition is off or when the indicator is flashing, operation is controlled by a hardwired signal from the parking brake module to the instrument cluster. Text Messages On vehicles with the high line instrument cluster, when there is a fault condition, illumination of the warning indicators is accompanied by a text message displayed in the message center. PARKING BRAKE MODULE The parking brake module monitors external and internal inputs and adjusts the tension of the brake cables to operate the drum brakes and provide the required parking brake function. The parking brake module is installed on a support bracket attached to the front of the spare wheel carrier. Two rubber mounts, installed on lugs on the underside of the parking brake module, locate in holes in the support bracket. The top corners of the parking brake module are secured to the support bracket with rubber mounts and flanged nuts. The main components of the parking brake module are: •A Printed Circuit Board (PCB) incorporating the Application Specific Integrated Circuit (ASIC) for control of the parking brake. •An electric motor. •A gearbox. •A spline shaft. •A force sensor. The spline shaft and the force sensor are connected together by a latch on the end of the spline shaft. The spline shaft rotates on the latch and moves axially in the gearbox. The latch and the force sensor slide in a channel in the body of the parking brake module. (G421073) Technical Training112 Lesson 2 – ChassisParking Brake
To apply or release the drum brakes, the parking brake module runs the electric motor, which drives the gearbox. The gearbox turns the spline shaft to increase or decrease the tension in the brake cables. The parking brake module monitors the load exerted by the brake cables using the input from the force sensor. Interior of Parking Brake Module Electrical connector1 Housing2 Electric motor3 PCB4 Spline shaft5 Gearbox6 Force sensor7 Inputs and Outputs A 32 pin electrical connector on the RH side of the parking brake module provides the interface between the PCB and the vehicle wiring. The parking brake module is powered by two permanent battery power feeds from the Battery Junction Box (BJB). Two connections with the Central Junction Box (CJB) provide battery voltage signals when the key is in the ignition switch (key in) and when the ignition switch is in position II (ignition). Other hardwired inputs consist of those from the parking brake switch and, on manual transmission models, the clutch pedal position sensor. In addition to the hardwired connections, the parking brake module is connected to the high speed CAN bus to enable communication with other vehicle systems. Parking BrakeLesson 2 – Chassis 113Technical Training (G421073)
Parking Brake Module Harness Connector C2178 Parking Brake Module Harness Connector C2178 Pin Details Input/OutputDescriptionPin No. -Not usedA1 Input/OutputHigh speed CAN bus low outA2 Input/OutputHigh speed CAN bus high inA3 Input/OutputHigh speed CAN bus low inA4 -Not usedB1 Input/OutputHigh speed CAN bus high outB2 InputParking brake switch SW1B3 InputParking brake switch SW4B4 -Not usedC1 and C2 InputParking brake switch SW2C3 OutputParking brake switch SW5C4 -Not usedD1 to E1 InputClutch pedal position sensor groundE2 InputClutch pedal position sensor signalE3 OutputClutch pedal position sensor power supplyE4 -Not usedF1 InputKey in ignition switchF2 InputIgnition power supplyF3 OutputRed parking brake indicatorF4 (G421073) Technical Training114 Lesson 2 – ChassisParking Brake
Input/OutputDescriptionPin No. -Not usedG4 OutputGroundG2 -Not usedG3 InputBattery power supplyG4 -Not usedH1 OutputGroundH2 -Not usedH3 InputBattery power supplyH4 PARKING BRAKE OPERATION The parking brake can be applied at any time provided sufficient battery power is available. For the parking brake to be released, various pre-conditions are required. The parking brake has manual and automatic operating modes, to cater for different operating circumstances, as detailed in the following table: Operating Modes Driver ActionPre-ConditionsMode Pull up parking brake switch. Vehicle speed less than 2.5 km/h (1.6 mph).Static apply Press down parking brake switch. 1. Vehicle speed less than 2.5 km/h (1.6 mph). 2. Engine running. OR Ignition switch in position II and brake pedal or clutch pedal pressed (manual transmission). OR Ignition switch in position II and brake pedal or accelerator pedal pressed (automatic transmission). Static release Remove key from igni- tion switch. 1. Vehicle speed less than 10 km/h (6.25 mph). 2. Ignition switch in position 0. 3. Key in ignition switch. Key out apply Remove key from igni- tion switch while pressing down parking brake switch. 1. Vehicle speed less than 2.5 km/h (1.6 mph). 2. Ignition switch in position 0. 3. Key in ignition switch. Key out apply inhibit Parking BrakeLesson 2 – Chassis 115Technical Training (G421073)
Driver ActionPre-ConditionsMode Pull up parking brake switch as required. Vehicle speed more than 2.5 km/h (1.6 mph).Dynamic apply Release (to neutral posi- tion) or press down parking brake switch. Vehicle speed more than 2.5 km/h (1.6 mph).Dynamic release None. Parking brake released automatically on drive away. 1. Ignition switch in position II. 2. Transmission in gear 1, 2 or R (with high range selected) or 1, 2, 3 or R (with low range selected). 3. Accelerator pedal pressed more than 5%. DAR (automatic transmis- sion only) Operating Voltages Actuation of the parking brake (apply or release) is only started if the power supply to the parking brake module is within 9 to 18 volts. At any voltage in this range, the parking brake module is able to tighten the brake cables to the maximum, to fully apply the parking brake, although at voltages between 9 and 10.5 volts the actuation time may exceed 1.0 second. During a parking brake actuation: •If the power supply to the parking brake module decreases to less than 8.3 volts, the parking brake module continues the actuation, but stores a related fault code. If the ignition is on, the parking brake module also signals the instrument cluster to illuminate the amber parking brake warning indicator and flash the red parking brake warning indicator. On vehicles with the high line instrument cluster, a message advising there is a parking brake fault is shown in the message center. The warning indications are discontinued if the power supply voltage increases to 8.3 volts or more. •If the power supply voltage decreases to less than 7.5 volts, the parking brake module discontinues the actuation. Actuation is automatically resumed if the power supply voltage subsequently increases to 7.5 volts or more and the parking brake switch request is still valid. •If the power supply voltage decreases below 6.5 volts, the parking brake function is disabled for the remainder of the ignition cycle. •If the power supply voltage increases to more than 18.0 volts, the parking brake module immediately disables the parking brake function and stores a related fault code. If the ignition is on, the parking brake module also signals the instrument cluster to illuminate the amber parking brake warning indicator and flash the red parking brake warning indicator. On vehicles with the high line instrument cluster, a message advising that the parking brake has a fault and is not functioning is shown in the message center. The parking brake function remains disabled until the power supply voltage is within 9 to 18 volts again. When the power supply voltage is within 9 to 18 volts again, the warning indications are cancelled and actuation is automatically resumed if the parking brake module is in a dynamic mode of operation with a valid parking brake switch request. (G421073) Technical Training116 Lesson 2 – ChassisParking Brake
NOTE: The instrument cluster shuts down below 8 volts, so warning indications and messages are not displayed below 8 volts. CAN transmission stops if battery voltage drops below 7.0 volts and re-starts when voltage goes above 7.5 volts. Sleep Mode To reduce quiescent drain on the vehicle battery, the parking brake module incorporates a sleep mode. The parking brake module enters the sleep mode, provided the ignition is off and there are no signals from the wheel speed sensors, when one of the following occurs: •20 minutes elapse after the last actuation of the parking brake. •If no actuation occurred, 20 minutes elapse after the ignition is switched off. The parking brake module wakes up from the sleep mode when on of the following occurs: •An apply or release request is made with the parking brake switch. •The ignition is turned on. •A key out apply is activated. The parking brake module wakes up within 500 ms. The high speed CAN bus is activated within 200 ms maximum. When the parking brake module is woken with a release request from the parking brake switch, the parking brake module ignores the request but illuminates the red brake warning indicator. The parking brake module extinguishes the red brake warning indicator and goes back to sleep immediately the switch is released to the neutral position. When the parking brake module is woken with an apply request from the parking brake switch, if the parking brake is already applied the parking brake module ignores the request but illuminates the red brake warning indicator. The parking brake module extinguishes the red brake warning indicator and goes back to sleep immediately the switch is released to the neutral position. If the parking brake is in the released condition when the apply request is made, the parking brake module illuminates the red brake warning indicator and applies the parking brake. The parking brake module extinguishes the red brake warning indicator and goes back to sleep 3 minutes after the apply activation, or immediately after the switch is released to the neutral position, whichever occurs last. Dynamic Apply In the dynamic apply mode, if the vehicle speed is more than 10 km/h (6.25 mph) when the parking brake switch is selected to apply, the parking brake module requests the ABS module to activate the disc brakes on all four wheels. When the vehicle comes to a standstill, the parking brake module statically applies the parking brake. Once the static load is achieved, the hydraulic pressure is removed. If the parking brake switch is released to the neutral position, or pressed down to the release position, during dynamic apply, braking is cancelled. The ABS module monitors the deceleration rate using the wheel speed sensor signals, and adjusts the hydraulic pressure to the disc brakes as required to achieve the required rate. All of the anti-lock control - traction control system brake functions remain enabled in the dynamic apply mode. The parking brake module incorporates two fallback functions for the dynamic apply mode. •Fallback 1 is invoked if vehicle speed is between 2.5 km/h (1.25 mph) and Vmax when the parking brake switch is selected to apply and the ABS module is unable to fulfil a hydraulic request. When fallback 1 is invoked, the parking brake module decelerates the vehicle, using only the parking brake. The parking brake module monitors the deceleration rate using the wheel speed information from the ABS Parking BrakeLesson 2 – Chassis 117Technical Training (G421073)
module, and adjusts the tension of the brake cables to achieve the required rate. During deceleration the parking brake module also uses the wheel speed inputs from the ABS module to operate an anti-lock function for the rear wheels. When vehicle speed decreases to 2.5 km/h (1.25 mph) the parking brake module static applies the parking brake. •Fallback 2 is invoked if there is a loss of communication between the parking brake module and the ABS module or the CAN bus has failed. When fallback 2 is invoked, the parking brake module decelerates the vehicle using only the parking brake. The parking brake module tightens the brake cables under the control of the driver, no anti-lock function is available. While dynamic apply is active, including fallback 1 and fallback 2, the parking brake module also outputs high speed CAN bus signals to: •The ABS module, to apply the stoplamps. •The instrument cluster, to sound an intermittent warning buzzer, at 0.5 second on, 1.0 second off. •The instrument cluster, to illuminate the red parking brake warning indicator. The indicator is permanently illuminated except in fallback 2, when it flashes. DAR Pre-arming The DAR pre-arming function operates when the transfer box is in high range to reduce the parking brake release time during DAR and to provide a smooth take-off. DAR pre-arming is invoked when: •The ignition switch is in position II. •The transmission is in gear 1, 2 or R. •The vehicle is stationary. •No failsafe tighten actuation has occurred. Automatic Load Adjustment While the ignition is on, the parking brake module constantly monitors the input from the force sensor. If the tension of the brake cables goes outside the limits for a given operating mode, the parking brake module automatically restores the tension within limits. Failsafe Tighten. If, during pre-arming, the vehicle moves, then the maximum cable force is reinstated for the remainder of that ignition cycle. Automatic Apply. While the parking brake is applied, if the tension of the brake cables decreases by a prescribed amount from the initial setting, the parking brake module automatically restores the tension to the initial setting. Automatic Release. While the parking brake is released, if the tension of the brake cables increase to a prescribed amount, the parking brake module automatically reduces the tension to zero. Parking Brake Switch Monitoring The parking brake module monitors for the following types of fault in the parking brake switch system. If a fault is detected, the parking brake module stores a related fault code: •Short circuits between a pull-down transistor in the parking brake module and battery voltage. •Broken wires and microswitches. •Plausibility. The parking brake switch has a degree of in-built redundancy. If a single microswitch fault is detected the parking brake module can still determine the operating state of the parking brake switch. Short circuits or multiple failures cause the parking brake module to disable the parking brake switch for the remainder of the ignition cycle. The parking brake module also disables the parking brake switch if a plausibility fault occurs. However, since plausibility faults are usually (G421073) Technical Training118 Lesson 2 – ChassisParking Brake
caused by incomplete operation of the parking brake switch, the parking brake switch is re-enabled if the parking brake module subsequently establishes a plausible operating state. If a single microswitch fault is detected, the parking brake module signals the instrument cluster to illuminate the amber parking brake warning indicator. On vehicles with the high line instrument cluster, the parking brake module also signals the instrument cluster to display a message advising there is a parking brake fault. During an apply actuation, the parking brake module also signals the instrument cluster to flash the red parking brake warning indicator. For all other fault types, the parking brake module signals the instrument cluster to illuminate the amber parking brake warning indicator, and, on vehicles with the high line instrument cluster, to display a message advising the parking brake has a fault and is not functioning. If it makes an apply actuation, the parking brake module signals the instrument cluster to flash the red parking brake warning indicator for the remainder of the ignition cycle. On the next ignition cycle, the warning indicators and the messages are only activated if the fault is still present, although the fault code is retained by the parking brake module until cleared by T4. Parking BrakeLesson 2 – Chassis 119Technical Training (G421073)
PARKING BRAKE CONTROL DIAGRAM NOTE: A = Hardwired connection; D = High speed CAN bus; N = Medium speed CAN bus (G421073) Technical Training120 Lesson 2 – ChassisParking Brake