Land Rover 90 110 Workshop Rover Manual
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Page 401
REAR DIFFERENTIAL - NINETY FRONT DIFFERENTIAL -NINETY AND ONE TEN .. _,. . .... . .., :: ..., ..,./.,i; . .. ..:I ST516M ST517 Drive pinion adjustment 45. Ensure that the pinion end face is free of raised burrs around the etched markings. 46. Remove the keep disc from the magnetised base of dial gauge tool 18G 191. 47. Place the dial gauge and setting block on a flat surface and zero the dial gauge stylus on the setting block. NOTE: The setting block has three...
Page 402
REAR DIFFERENTIAL - NINETY FRONT DIFFERENTIAL - NINETY AND ONE TEN 49. Repeat on the other bearing bore. Add together the readings then halve the sum to obtain the mean reading. Note whether the stylus has moved up or down from the zeroed setting. a. Where the stylus has moved down, the amount is equivalent to the thickness of shims that must be removed from under the pinion inner track to bring the pinion down to the nominal position. b. Where the stylus...
Page 403
REAR DIFFERENTIAL - NINETY FRONT DIFFERENTIAL - NINETY AND ONE TEN ?;::;:$ ,:-:. 62. Place the differential housing in the pinion 63. Fit the bearing caps and bolts. Do not fully tighten 64. Fit the bearing adjusting nuts. housing. the bolts. ?I .a. “Wi’ ,’ ..;::,.::# ”.?N 51 ST522M T I, ’ 65 Using service tool 530105, slacken the lcft hand bearing adjustment nut (as illustrated) to produce end float. 66. Tighten the right hand nut until crown wheel/ pinion backlash is...
Page 405
Section Number 70 57 STEERING BRAKING SYSTEM CONTENTS Page -Overhaul manual steering box -Overhaul steering column -Overhaul power steering box -Bleeding power steering system -Test power steering system -Adjust power steering box - Overhaul power steering pump - V8 engine vehicles - early models - Overhaul Adwest lightweight power steering box - Bleeding Adwest lightweight power steering box -Test Adwest lightweight power steering box - Adjust Adwest lightweight power...
Page 406
INTRODUCTION This Workshop Manual covers the Land Rover Ninety and One Ten range of vehicles. It is primarily designed to assist skilled technicians in the efficient repair and maintenance of Land Rover vehicles. Using the appropriate service tools and carrying out the procedures as detailed will enable the operations to be completed within the time stated in the Repair Operation Times The Manual has been produced in separate books; this allows the information to be...
Page 407
GENERAL PetroVgasoline vapour is highly flammable and in confined spaces is also very explosive and toxic. When petrol/gasoline evaporates it produces 150 times its own volume in vapour, which when diluted with air becomes a readily ignitable mixture. The vapour is heavier than air and will always fall to the lowest level. It can readily be distributed throughout a workshop by air current, consequently, even a small spillage of petrol/gasoline is ... , ~ ;;;,:ii.,;::...
Page 408
. Special Service The use of approved special service tools is important. They are essential if service operations are to be carried out efficiently, and safcly. The amount of time which they save can be considerable. Every special tool is designed with the close co-operation of Land Rover Ltd., and no tool is put into production which has not been tested and approved by us. New tools are only introduced where an operation cannot be satisfactorily carried out...
Page 409
STEERING GEMMER MANUAL STEERING BOX OVERHAUL Special tool: RO 1016 Dismantle 1. Remove the steering box from the vehicle, and 2. Remove the adjuster locknut. 3. Remove the four bolts securing the top cover. 4. Unscrew the top cover from the adjuster. 5. Lift out the sector shaft. 6. Remove the four bolts securing the worm shaft retaining plate and remove the plate complete with shims and joint washer. remove the drop arm. 7. Remove the taper bearing and track....
Page 410
157 I STEERING ST885M KEY TO MANUAL STEERING BOX 17 1. Adjuster lock nut. 2. Top cover retaining bolts. 3. Topcover. 4. Top cover joint washer. 5. Sector shaft. 6. Worm shaft retaining plate and bolts. 7. Worm shaft shim(s). 8. Worm shaft joint washer. 9. Worm shaft. 10. Worm shaft taper bearing. 11. Worm shaft oil seal. 12. Worm shaft bearing track shim. 13. Sector shaft oil seal. 14. Sector shaft needle roller bearings. 15. Worm shaft grommet. 16. Sector shaft adjuster....