Land Rover 90 110 Workshop Rover Manual
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Page 351
LT85 FIVE SPEED GEARBOX ,.._ .. . . .... ,:,:.,i., .. .. 10. Lower mainshaft assembly into input shaft at the same time rotating to engage baulk ring slots and ., ;- , ., . , .. lugs. I 1. Engage 3rd gear. 12. Fit layshaft assembly to front bearing plate and mesh with mainshaft. 37 15. Fit guide studs 18G 1294 to gearbox. NOTE: Take care to ensure that the front layshaft bearing rollers are not put out of alignment, then return 3rdl4th synchro hub to neutral. ia -1 2...
Page 352
. 37 LT85 FIVE SPEED GEARBOX 21. Fit layshaft rear bearing (identification numbers to rear) dummy spacer, and rctain temporarily with layshaft nut. 22. Remove guide studs 18G 1294. 23. Temporarily fit two bell housing bolts with spacers, to secure front bearing plate to gearbox. 24. Remove Tool Nos. 18G 1431 and LST 1431-1 and then check that the mainshaft is engaged through bearing sufficiently to fit mainshaft bearing circlip. 25. Remove screwdriver from reversc shaft...
Page 353
LT85 FIVE SPEED GEARBOX 1371 Selector rails and forks 56. Locate 5th gear fork and bracket on to synchro hub 57. Secure fork bracket to gearbox with two bolts, and gcarbox dowels. plain washers and spring washers. . 59. Fit lstnnd and 3rd/4th selector forks. 58. Fit selector rail intcrlock plungers into the cross- drilling in the gcarbox case. 60. Fit reverse cross-over lever. 61. Insert interlock into lst/hd selector rail. 81
Page 354
LT85 FIVE SPEED GEARBOX 62. Push M2nd selector rail through gearbox seating and locate in reverse cross-over lever and selector fork; do not tighten fork clamp bolt. NOTE: IstiZnd fork clamp bolt is not a set boit. 63. Fit lst/2nd selector jaw to rail and align for roll pin. 64. Using suitable drift, tap in roll pin to secure jaw 65. Repeat operation for 3rd/4th selector rail and jaw. 66. Push 5th gear selector rail through gearbox scating 67. Fit 5th gear selector jaw...
Page 355
LT85 FIVE SPEED GEARBOX 137 I , ::,:+, 73. Fit reverse gate spring to selector rail and knock- 74. Fit detent balls and springs. :::. .
Page 356
1351 LT85 FIVE SPEED GEARBOX Bell housing 97. Remove bolts and spacers securing front bearing plate to gearbox. 98. Fit new bell housing gasket. 99. Locate bell housing squarely on dowels and secure housing and front bearing plate to gearbox with six bolts and spring washers. Lower gear leverlbias spring housing 100. Removc rag from gearbox top cover. 101. Lubricate gear lever ball and lower yoke. 102. Fit lower gear lever, nylon cup and grommet. 103. Fit new...
Page 357
LT85 FIVE SPEED GEARBOX 1371 3rd/4th gear selector rail adjustment 114. Slacken 3rd/4th stop screw in extension housing. Bias spring adjustment 123. Apply Loctite Stud and Bearing Fit (270) to bias springs screws and tighten up until screw heads are flush with top face of bias spring housing. . _. . :: .:, -.i ... , ., ;.i ,;:,’;~ ”.. ... ,,.- . .I 123 II 115. Select 3rd gear. 116. Tighten stop screw until it makes contact with 3rd/4th selector rail. 117. Turn back...
Page 358
37 REMOVE LT230T TRANSFER GEARBOX FROM THE LT85 GEARBOX LT230T TRANSFER GEARBOX Special tool: 18G 1425 -Guide studs (3) Also, locally manufactured adaptor plate, see below Adaptor plate for removing transfer gearbox The transfer gearbox should be removed from underneath the vehicle, using a hydraulic hoist. An adaptor plate for locating the transfer gearbox onto the hoist can be manufactured locally to the drawing below. If a similar adaptor plate was made for the...
Page 359
LT230T TRANSFER GEARBOX I37 I 1. Install the vehicle on a ramp. 2. Disconnect thc battery. 3. Remove the cover panel from the right -hand seat 4. Remove the breathcr pipe union from the transfer 5. Disconnect the high/low lever. base. gearbox high/low cross-shaft housing. 16. Remove three nuts and bolts securing the right- handgearbox mounting bracket to the chassis, then remove the nut from the rubber mounting and withdraw the bracket. 17. Place a suitable wooden...