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Kenmore Economizer 6 Manual

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    SAVE THIS MANUAL FOR FUTURE REFERENCE.
    Owner’s Manual
    FOR POTABLE WATER HEATING ONLY.
    NOT SUITABLE FOR SPACE HEATING.
    MODEL NO.
    153.316040 6 GALLON
    153.316050  10 GALLON
    153.316060  19 GALLON SHORT
    153.316070  19.9 GALLON TALL
    153.316331  30 GALLON
    153.326060  19 GALLON 240 V. SHORT
    153.326070  19.9 GALLON 240 V. TALL
    153.326331  30 GALLON 240 V.
    THE ECONOMIZER™ 6
    COMPACT ELECTRIC 
    WATER HEATER
    Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A
    www.sears.comPRINTED 0607  PART NO. 85775-000
    GAMA certification applies to all residential electric water heaters 
    with  capacities  of  20  to  120  Gallons.  Input  rating  of  12kW  or 
    less.
    • Safety Instructions
    •  Installation
    •  Operation
    •  Care and Maintenance
    •  Troubleshooting
    •  Parts List 
    						
    							
    2
    
    SAFE INSTALLATION, USE AND SERVICE
    Your safety and the safety of others is extremely important in the instal\
    lation, use and servicing of this water heater.
    Many safety-related messages and instructions have been provided in this manual and on your own water heater to warn 
    you and others of a potential injury hazard.  Read and obey all safety messages and instructions throughout this manual.  
    It is very important that the meaning of each safety message is understood by you and others who install, use or service 
    this water heater.
    All safety messages will generally tell you about the type of hazard, what can happen if you do not follow the safety message 
    and how to avoid the risk of injury.
    The California Safe Drinking Water and Toxic Enforcement Act requires the Governor of California to publish a list of substances 
    known to the State of California to cause cancer, birth defects, or other reproductive harm, and requires businesses to warn 
    of potential exposure to such substances.
    This product contains a chemical known to the State of California to cause cancer, birth defects, or other reproductive harm. 
    This appliance can cause low level exposure to some of the substances li\
    sted, including formaldehyde.
    IMPORTANT DEFINITIONS
    • Sears Service Center: The Sears Service Center has the ability equivalent to a licensed tradesman in the fields of plumbing and 
    electrical work including a thorough understanding of the requirements of the National Electrical Code as it relates to the installation 
    of electric water heaters. The Sears Service Center also has a thorough understanding of this instruction manual, and is able to 
    perform repairs strictly in accordance with the service guidelines provided by the manufacturer .
    This is the safety alert symbol.  It is used to alert you 
    to potential personal injury hazards.  Obey all safety 
    messages that follow this symbol to avoid possible 
    injury or death.
     DANGER 
      WARNING 
     CAUTION  
    DANGER indicates an imminently hazardous 
    situation which, if not avoided, could result 
    in death or injury.
    CAUTION
    W A R N I N G   i n d i c a t e s   a   p o t e n t i a l l y 
    hazardous situation which, if not avoided, 
    could result in death or injury.
    CAUTION  indicates a potentially hazardous 
    situation which, if not avoided, may result 
    in minor or moderate injury.
    CAUTION  used  without  the  safety  alert 
    symbol indicates a potentially hazardous 
    situation  which,  if  not  avoided,  could 
    result in property damage. 
    						
    							
    
    
    GENERAL SAFETY 
    						
    							
    
    
    Thank  You  for  purchasing  a  Sears  water  heater.  Properly 
    installed and maintained, it should give you years of trouble 
    free service. It is strongly suggested that this new water heater 
    be  professionally  installed,  contact  the  local  Sears  Service 
    Center  or  any  Sears  store.  They  will  arrange  for  prompt, 
    quality installation by Sears authorized contractors.
    Abbreviations Found In This Instruction Manual:
    •  ANSI - American National Standards Institute
    •   ASME - American Society of Mechanical Engineers
    •   GAMA - Gas Appliance Manufacturers Association
    •   NEC - National Electrical Code
    •   NFPA - National Fire Protection Association
    •   UL - Underwriters Laboratories Inc.
    PRE PARING  FOR  THE  INSTALLATION
    1.  Read the “General Safety” section of this manual first and 
    then  the  entire  manual  carefully.    If  you  don’t  follow  the 
    safety rules, the water heater will not operate properly.  It 
    could cause DEATH, SERIOUS BODILY INJURY,  AND/OR 
    PROPERTY DAMAGE.
      This manual contains instructions for the installation, operation, 
    and maintenance of the electric water heater.  It also contains warnings  throughout  the  manual  that  you  must  read  and understand.  All  warnings  and  all  instructions  are  essential to the proper operation of the water heater and your safety.  READ THE ENTIRE MANUAL BEFORE ATTEMPTING TO INSTALL OR OPERATE THE WATER HEATER.
    2.   The  installation  must  conform  with  these  instructions 
    and  the  local  code  authority  having  jurisdiction  and  the requirements  of  the  power  company.  In  the  absence  of local  code  requirements  follow  NFPA-70,  the  National Electrical  Code  (current  edition),  which  may  be  ordered from: National Fire Protection Association, 1 Batterymarch Park, Quincy, MA 02269.
     .
     If  after  reading  this  manual  you  have  any  questions  or  do  not 
    understand  any  portion  of  the  instructions, call Sears Service Center.
    4.   C a r e f u l l y   p l a n   y o u r   i n t e n d e d   p l a c e m e n t   o f   t h e   w a t e r heater.  INSTALLATION  OR  SERVICE  OF  THIS  WATER 
    INTRODUCTION
    TABLE OF CONTENTS
    SAFE INSTALLATION, USE AND SERVICE...........................2
    GENERAL SAFETY.................................................................
    T ABLE OF CONTENTS  ...........................................................
    
    INTRODUCTION  .....................................................................5
    PRODUCT  SPECIFICATIONS  ................................................
    5
    MATERIALS AND BASIC TOOLS NEEDED  ...........................6
      Materials Needed  ..............................................................
    6
      Basic Tools  ........................................................................\
    6
      Additional Tools Needed When Sweat Soldering  .............
    6
    INSTALLATION INSTRUCTIONS  ......................................
    7-12
      Removing the Old Water Heater  ....................................
    7,8
      Facts to Consider About the Location  ...............................
    8
      Insulation Blankets  ............................................................
    8
      Water Piping  ................................................................
    9,10
      T & P Valve and Pipe Insulation  ...................................... 0
      Temperature-Pressure Relief Valve  ...........................
    10,11
      Filling the Water Heater  ..................................................
    
      Wiring   ........................................................................\
    11,12
      Wiring Diagrams  .............................................................
    
      Wiring Connections  .........................................................
    12
    SERVICE  AND ADJUSTMENT  ........................................
    12-17
      Temperature Regulation  .................................................
    12
      Thermostat  ......................................................................
    12
      Temperature Settings  ......................................................
      Thermostat Adjustment  ...................................................
    
      Temperature-Pressure Relief Valve Operation  ...............
    
      Draining  .....................................................................
    13,14
      Thermostat Removal/Replacement  ................................
    
      Element Cleaning/Replacement  ................................ -6
      Drain Valve Washer Replacement  .................................. 7
      Anode Rod Inspection  .................................................... 7
      Service  ........................................................................\
    .... 7
    TROUBLESHOOTING GUIDE  .........................................
    18-20
            Start Up Conditions  ....................................................... 8
         Thermal Expansion  ...................................................... 8
         Strange Sounds  ........................................................... 8
      Operational Conditions  ..............................................
    18-20
        Smelly Water
    ............................................................18,19
         “Air” in Hot Water Faucets  ...........................................
    19
        Rumbling Noise  ............................................................
    19
        High Temperature Shut Off System  ..............................
    19
        Not Enough or No Hot Water  ........................................
    20
        Water Is Too Hot  ...........................................................
    20
      Leakage Checkpoints  .....................................................
    21
    REPAIR PARTS LIST  .......................................................22,23
    W ARRANTY  ........................................................................\
    ..
    24 
    						
    							
    5
    
    PRODUCT SPECIFICATIONS
                                                                                                           
                                                             MAXIMUM FUSE 
            RECOVERY RATE      MINIMUM OR CIRCUIT
      MODEL    IN GALLONS                      GALS.PER HOUR      WIRE SIZE* BREAKER
      NUMBER  (LITERS)  DIA. HEIGHT  @90
    0F Rise 120 Volt 240 Volt  (GAUGE)  SIZE (AMPS)
      153.316040  6 (22.7) 
    14.250” (362) 15.375” (391) 7.5  1650 ----  12  20
      153.316050  10 (37.8) 
    16” (406) 18.25” (464) 7.5  1650 ----  12  20
      153.316060  19 (71.9) 
    18” (457) 24.9” (632) 7.5  1650 ----  12  20
      153.316070  19.9 (75.3) 
    16” (406) 31.62” (803) 7.5  1650 ----  12  20
      153.316331  30 (113.6) 
    22” (559) 30” (762) 7.5  1650 ----  12  20
      153.326060  19 (71.9) 
    18” (457) 24.9” (632) 9.1  ---- 2000  14  15
      153.326070  19.9 (75.3) 
    16” (406) 31.62” (803) 9.1  ---- 2000  14  15
      153.326331  30 (113.6) 
    22” (559) 30” (762) 9.1  ---- 2000  14  15 
    *  Wiring size based on standard 60°C copper wire. If distance from fuse box to water heater is more than 90 feet, refer to your local electrical code.
    Some compact models have labeled optional plumbing connections see below.
    MODELNUMBERSTANDARDSIDE COLD INLETSTANDARDSIDE HOT INLETSTANDARDSIDE T&PMODEL HAS OPTIONAL TOP COLD INLETMODEL HAS OPTIONALTOP HOT OUTLET OR T&P
    5. 600YESYESYESYES, PLUGGEDYES, PLUGGED
    5.6050
    YESYESYESNOYES, PLUGGED
    5.6060
    YESYESYESYES, PLUGGEDYES, PLUGGED
    5.6070
    YESYESYESYES, PLUGGEDYES, PLUGGED
    5.6
    YESYESYESNONO
    153.326060YESYESYESYES, PLUGGEDYES, PLUGGED
    153.326070YESYESYESYES, PLUGGEDYES, PLUGGED
    153.326331YESYESYESNONO
    DIMENSIONS
          IN INCHES (mm)          TANKCAPACITY ELEMENTWATTAGE
    HEATER  REQUIRES ABILITY  EQUIVALENT TO THAT  OF A  LICENSED  TRADESMAN  IN  THE  FIELD  INVOLVED. PLUMBING AND ELECTRICAL WORK ARE REQUIRED.
     Examine the location to ensure the water heater complies with the “Facts to Consider About the Location” section in this manual.
    5.  For California installation this water heater must be braced, anchored,  or  strapped  to  avoid  falling  or  moving  during 
    an  earthquake.  See  instructions  for  correct  installation 
    procedures. Instructions may be obtained from California 
    Office  of  the  State Architect,  400  P  Street,  Sacramento, 
    CA 95814.
    6.   Massachusetts  Code  requires  this  water  heater  to  be 
    installed  in  accordance  with  Massachusetts  248-CMR 
    2.00: State Plumbing Code and 248-CMR 5.00. 
    						
    							
    6
    
    MATERIALS AND BASIC TOOLS NEEDED
    Basic Tools
    You may or may not need all of these tools, depending on your 
    type of installation. These tools can be purchased at your local 
    Sears store.
    Pipe Wrench (2)
    Screwdriver
    6 Foot Tape or Folding Rule
    Garden Hose
    Drill
    Pipe Dope or Teflon Tape
    Additional Tools Needed When Sweat 
    Soldering
    Tubing Cutters or Hacksaw
    Propane Torch
    Soft Solder
    Solder Flux
    Emery Cloth
    Wire Brushes
    SLOT-HEAD SCREWDRIVER
    PHILLIPS SCREWDRIVER
    DRILL
    PIPE DOPE (SQUEEZE TUBE)USE FOR WATER CONNECTIONS
    ROLL OF TEFLON TAPE (USE ON WATER CONNECTIONS)
    PIPE WRENCHGARDEN HOSE6 FOOT TAPE
    HACKSAW
    TUBING CUTTER
    PROPANETORCH
    ROLL OF EMERY CLOTH
    3/4” (19 mm) WIRE BRUSH
    1/2” (13 mm) WIRE BRUSH
    ROLL OF LEAD-FREESOFT SOLDERSOLDER FLUX
    Materials Needed
    To simplify the installation Sears has available the installation parts shown below. You may or may not need all of these materials, 
    depending on your type of installation.
    E X PA N S I O N   TA N K S   F O R   T H E R M A L EXPANSION  CONDITIONS  AVAILABLE  IN 
    2  GALLONS  ,  AND  5  GALLONS CAPACITY 
    T H R O U G H  L O C A L   SE A R S  S T O R E  O R 
    SERVICE CENTER.DRAIN  PANS  AVAILABLE  IN  20” DIAMETER  FOR WATER HEATERS H AV I N G   A  D I A M E T E R   1 8 ”   O R LESS, 24” DIAMETER FOR WATER HEATERS  HAVING  A  DIAMETER 22”  OR  LESS  AND  AVAILABLE IN  28”  DIAMETER  FOR  WATER HEATERS  HAVING  A  DIAMETER 26” OR LESS.
    WATER  HEATER  INSTALLATION  KIT  WITH FLEXIBLE CONNECTORS FOR 3/4” OR 1/2” THREADED OR COPPER PLUMBING. 
    						
    							
    7
    
    Removing the Old Water Heater
    FIGURE 1.
    1.  Turn “OFF” electrical supply to the water heater.
    FIGURE 2.
    2. Turn “OFF” the water supply to the water heater at the water 
    shut-off valve or water meter.
    FIGURE 3.
    3. Attach  a  hose  to  the  water  heater  drain  valve  and  put  the 
    other end in a floor drain or outdoors. Open the water heater 
    drain valve. Open a nearby hot water faucet which will relieve 
    pressure in the water heater and speed draining.
    FIGURE 4.
    INSTALLATION INSTRUCTIONS
    The water passing out of the drain valve may be extremely hot. 
    To avoid being scalded, make sure all connections are tight and 
    that the water flow is directed away from any person.
    4. Check again to make sure the electrical supply is turned “OFF” 
    to  the  water  heater.  Then  disconnect  the  electrical  supply 
    connection from the water heater junction box.
    FIGURE 5.
    5. a.   If  you  have  copper  piping  to  the  water  heater,  the  two 
      c o p p e r   w a t e r   p i p e s   c a n   b e   c u t   w i t h   a   h a c k s a w 
     
      approximately four inches away from where they connect
     
      to the water heater. This will avoid cutting off the pipes
     
      too short. Additional cuts can be made later if necessary.
     
      Disconnect  the  temperature-pressure  relief  valve
     
       drain  line. When the water heater is drained, disconnect 
     
      the  hose  from  the  drain  valve.  Close  the  drain  valve. 
     
      The  water  heater  is  now  completely  disconnected  and
     
      ready to be removed.
    FIGURE 6.
     b.   If  y o u   h a v e   g a l v a n i z e d   p i p e   to   th e   w a te r   h e a te r, 
      loosen the two galvanized pipes with a pipe wrench at the
     
      u n i o n   i n   e a c h   l i n e .   A l s o   d i s c o n n e c t   t h e   p i p i n g
     
      remaining  to  the  water  heater.  These  pieces  should 
     
      b e   s a v e d   s i n c e   t h e y   m a y   b e   n e e d e d   w h e n
     
      reconnecting  the  new  water  heater.  Disconnect  the 
     
      temperature-pressure  relief  valve  drain  line.  When  the
     
      water  heater  is  drained,  disconnect  the  hose  from  the 
     
      drain  valve.  Close  the  drain  valve.  The  water  heater  is
     
      n o w   c o m p l e t e l y   d i s c o n n e c t e d   a n d   r e a d y   t o   b e
     
      removed. 
    						
    							
    8
    
    Water  heater  life  depends  upon  water  quality,  water  pressure 
    and the environment in which the water heater is installed. Water 
    heaters are sometimes installed in locations where leakage may 
    result in property damage, even with the use of a drain pan piped 
    to a drain. However, unanticipated damage can be reduced or 
    prevented  by  a  leak  detector  or  water  shut-off  device  used  in 
    conjunction with a piped drain pan. These devices are available 
    from some plumbing wholesalers and retailers, and detect and 
    react to leakage in various ways:
    • Sensors mounted in the drain pan that trigger an alarm or turn 
    off  the  incoming  water  to  the  water  heater  when  leakage  is 
    detected.
    •  Sensors mounted in the drain pan that turn off the water supply 
    to the entire home when water is detected in the drain pan.
    •  Water supply shut-off devices that activate based on the water 
    pressure differential between the cold water and hot water pipes 
    connected to the water heater.
    INSTALLATION IN RESIDENTIAL GARAGES: The water heater 
    must be located and/or protected so it is not subject to physical 
    damage by a moving vehicle.
    • The location selection must provide adequate clearances for 
    servicing and proper operation of the water heater.
    Insulation Blankets
    Insulation blankets are available to the general public for external 
    use  on  electric  water  heaters  but  are  not  necessary  with  this 
    product.    The  purpose  of  an  insulation  blanket  is  to  reduce 
    the  standby  heat  loss  encountered  with  storage  tank  heaters.  
    Your  water  heater  meets  or  exceeds  the  National  Appliance 
    Energy  Conversation  Act  standards  with  respect  to  insulation 
    and  standby  loss  requirements,  making  an  insulation  blanket 
    unnecessary.
    Should you choose to apply an insulation blanket to this heater, 
    you  should  follow  these  instructions  below.  Failure  to  follow 
    these  instructions  can  result  in  fire,  serious  personal  injury, 
    or death.
    • 
    Do not cover the temperature and pressure relief (T & P) valve 
    with an insulation blanket.
    • 
    Do not cover the instruction manual.  Keep it on the side of 
    the water heater or nearby for future reference.
    • 
    Do obtain new warning and instruction labels for placement 
    on the blanket directly over the existing labels.
    FIGURE 7.
    Mineral  buildup  or  sediment  may  have  accumulated  in  the 
    old  water  heater.  This  causes  the  water  heater  to  be  much 
    heavier than normal and this residue, if spilled out, could cause 
    staining.
    Facts to Consider About the Location
    You should carefully choose an indoor location for the new water 
    heater, because the placement is a very important consideration 
    for the safety of the occupants in the building and for the most 
    economical  use  of  the  appliance. This  water  heater  is  not 
    intended for outdoor installation.
    Whether  replacing  an  old  water  heater  or  putting  the  water 
    heater  in  a  new  location,  the  following  critical  points  must  be 
    observed.
    •   The location selected should be indoors as close to and as 
    centralized  with  the  water  piping  system  as  possible.  This 
    water heater, as well as all water heaters, will eventually leak. 
    Do not install without adequate drainage provisions so water 
    flow will not cause damage.
    WATER HEATERS EVENTUALLY LEAK: Installation of the water 
    heater must be accomplished in such a manner that if the tank 
    or any connections should leak, the flow of water will not cause 
    damage to the structure. When such locations cannot be avoided, 
    a suitable drain pan should be installed under the water heater. 
    Drain pans are available at your local Sears stores. Such drain 
    pans must be piped to an adequate drain. 
    						
    							
    9
    
    Water Piping
    HOTTER WATER CAN SCALD: Water heaters are intended 
    to  produce  hot  water.  Water  heated  to  a  temperature  which 
    will satisfy clothes washing, dish washing, and other sanitizing 
    needs  can  scald  and  permanently  injure  you  upon  contact. 
    Some  people  are  more  likely  to  be  permanently  injured  by 
    hot water than others. These include the elderly, children, the 
    infirm, or physically/mentally handicapped. If anyone using hot 
    water in your home fits into one of these groups or if there is a 
    local code or state law requiring a certain temperature water 
    at the hot water tap, then you must take special precautions. 
    In  addition  to  using  the  lowest  possible  temperature  setting 
    that satisfies your hot water needs, a means such as a mixing 
    valve,  shall  be  used  at  the  hot  water  taps  used  by  these 
    people or at the water heater. Mixing valves are available at 
    plumbing  supply  or  hardware  stores.  Follow  manufacturers 
    instructions  for  installation  of  the  valves.  Before  changing 
    the factory setting on the thermostat, read the “Temperature 
    Regulation” section in this manual.
    See Figure 8 for mixing valve usage.
    FIGURE 8.
    Figure  9  shows  the  attachment  of  the  water  piping  to  the 
    water  heater.  The  water  heater  is  equipped  with  3/4”  water 
    connections.
    If  a  water  heater  is  installed  in  a  closed  water  supply  system; 
    such as one having a back-flow preventer, check valve, water 
    meter  with  a  check  valve,  etc...  in  the  cold  water  supply; 
    m e a n s   m u s t   b e   p r o v i d e d   t o   c o n t r o l   t h e r m a l   e x p a n s i o n . 
    Contact  the  local  utility  or  Sears  Service  Center  on  how  to 
    control this situation.
    NOTE: If using copper tubing, solder tubing to an adapter 
    before attaching the adapter to the water connections. Do 
    not solder the water supply lines directly to the connections. 
    It will harm the fittings on the water heater.
    NOTE: To protect against untimely corrosion of hot and cold 
    water  fittings,  it  is  strongly  recommended  that  di  electric 
    unions or couplings be installed on this water heater when 
    connected to copper pipe.
    1.  Look at the side of the water heater. The hot water outlet is 
    marked hot. Put two or three turns of teflon tape around the 
    threaded end of the threaded-to-sweat coupling and around  
    the 3/4” threaded nipple. Using flexible connectors, connect 
    the hot water pipe to the hot water outlet of the water heater.
    2.  Look  at  the  side  of  the  water  heater. The  cold  water  inlet  is 
    marked cold. Put two or three turns of teflon tape around the 
    threaded end of the threaded-to-sweat coupling and around  
    the 3/4” threaded nipple. Using flexible connectors, connect the 
    cold water pipe to the cold water inlet of the water heater.
    FIGURE 9.
    NOTE:  Your  water  heater  is  insulated  to  minimize  heat 
    loss  from  the  tank.  Further  reduction  in  heat  loss  can  be 
    accomplished  by  insulating  the  hot  water  lines  from  the  
    water heater. 
    						
    							
    0
    
    Optional Installation Instructions
    S o m e   c o m p a c t   m o d e l s   h a v e   o p t i o n a l   p l u m b i n g 
    c o n n e c t i o n s .   O n   t h e s e   u n i t s ,   i f   t o p   c o n n e c t i o n   i s 
    p r e f e r r e d  o v e r  t h e  s i d e  c o n n e c t i o n ,  u s e  t h e   f o l l o w i n g 
    i n s t r u c t i o n s   a s   t h e y   a p p l y   t o   y o u r   c o n n e c t i o n :
    To   c h a n g e   Te m p e r a t u r e   a n d   P r e s s u r e   ( T & P )   v a l v e 
    l o c a t i o n :   R e m o v e   3 / 4 ”   p l u g   f r o m   o p e n i n g   i n   j a c k e t 
    t o p .   R e p l a c e   3 / 4 ”   p l u g   o p e n i n g   w i t h   T & P   v a l v e ; 
    p l u g   o r i g i n a l   T & P   v a l v e   o p e n i n g   w i t h   3 / 4 ”   p l u g .  B E 
    S U R E  T O  R E A P P LY  P I P E   jO I N T  C O M P O U N D  O R 
    T E F L O N  TA P E  A R O U N D  T H E  T H R E A D E D  E N D S 
    O F  T H E  T E M P E R AT U R E  A N D  P R E S S U R E   ( T & P ) 
    VA LV E  A N D  T H E   3 / 4 ”   P L U G  W H E N  R E I N S TA L L I N G 
    C O M P O N E N T S .
    To   c h a n g e   C o l d   I n l e t   l o c a t i o n :   R e m o v e   3 / 4 ”   p l u g   f r o m 
    o p e n i n g   i n   j a c k e t   t o p .   R e p l a c e   3 / 4 ”   p l u g   o p e n i n g   w i t h 
    Cold Inlet nipple; plug original Cold Inlet opening with 3/4” 
    p l u g .  B E S U R E  TO  R E A P P LY  P I P E  jO I N T  C O M P O U N D 
    O R  T E F L O N  TA P E  A R O U N D  T H E  T H R E A D E D  E N D S 
    O F  T H E  C O L D  I N L E T  N I P P L E  A N D  T H E   3 / 4 ”   P L U G 
    W H E N  R E I N S TA L L I N G  C O M P O N E N T S .
    To change Hot Outlet location: S c r e w  3 / 4 ”  N P T g a l v a n i z e d 
    c a p  ( n o t  i n c l u d e d ,  p u r c h a s e  l o c a l l y )  o n t o  S i d e  H o t  O u t l e t 
    a n d   i n s t a l l   3 / 4 ”   N P T   n i p p l e   ( n o t   i n c l u d e d ,   p u r c h a s e 
    l o c a l l y )  i n  t h e  o p e n i n g  i d e n t i f i e d  a s  H O T / T & P  l o c a t i o n . 
    B E S U R E  T O  R E A P P LY  P I P E   jO I N T  C O M P O U N D 
    O R  T E F L O N  TA P E  A R O U N D  T H E  T H R E A D E D  E N D S 
    O F  T H E   3 / 4 ”   N P T N I P P L E S  W H E N  R E I N S TA L L I N G 
    C O M P O N E N T S .
    T & P Valve and Pipe Insulation
    Remove  insulation  for T  &  P  valve  and  pipe  connections  from 
    carton.
    Fit  pipe  insulation  over  the  incoming  cold  water  line  and  the 
    hot water line. Make sure that the insulation is against the side 
    jacket of the heater.
    Fit T & P valve insulation over valve. Make sure that the insulation 
    does not interfere with the lever of the T & P valve.
    Secure all insulation using tape.
    FIGURE 9A.
    NOTE:  Figure  above  is  used  to  illustrate  installation  of T&P  and  pipe  insulation  only.  As  indicated  in  PRODUCT SPECIFICATION Section. Actual optional Cold & Hot / T&P 
    spud location vary from model to model.
    Temperature-Pressure Relief Valve
    This  heater  is  provided  with  a  properly  certified  combination  
    temperature - pressure relief valve by the manufacturer.
    The valve is certified by a nationally recognized testing laboratory 
    that maintains periodic inspection of production of listed equipment 
    of  materials  as  meeting  the  requirements  for  Relief  for  Hot 
    Water  Supply  Systems,  ANSI  Z21.22  •  CSA  4.4,  and  the  code 
    requirements of ASME.
    If replaced, the valve must meet the requirements of local codes, 
    but not less than a combination temperature and pressure relief 
    valve certified as indicated in the above paragraph.
    The valve must be marked with a maximum set pressure not to 
    exceed  the  marked  hydrostatic  working  pressure  of  the  water 
    heater (150 psi = 1,035 kPa) and a discharge capacity not less 
    than the water heater input rate as shown on the model rating 
    plate. (Electric heaters - watts x 3.412 equal Btu/hr input rate)
    Your  local  jurisdictional  authority,  while  mandating  the  use 
    o f   a   t e m p e r a t u r e - p r e s s u r e   r e l i e f   v a l v e   c o m p l y i n g   w i t h 
    ANSI  Z21.22  •  CSA  4.4,  may  require  a  valve  model  different 
    from the one furnished with the water heater.
    Compliance  with  such  local  requirements  must  be  satisfied 
    by  the  installer  or  end  user  of  the  water  heater  with  a  locally  
    						
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