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Hughes Jvc 200 Projector Service Manual

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    							Chapter 2---System Description 
    2.3   Electronics System 
    2.3.1 General Description 
    The Model 200 Electronics System includes nine printed circuit 
    assemblies. They provide all the controlling voltages and signals 
    to adjust and correct picture settings, geometry, convergence, and 
    shading (see Chapter 4 of the User’s Guide). The Electronics 
    System also controls video and sync input signals, LED displays 
    on PCBs at the rear and side of the projector, two RS-232 
    communications ports, and two IR receivers for remote control of 
    the projector. 
    The descriptions in this portion of the manual are based on an 
    overall Electronics System block diagram and simplified block 
    diagrams for each of the nine printed circuit assemblies. The 
    diagrams and descriptions serve two purposes; first, to provide the 
    technician with an overall grasp of how the system works and how 
    each assembly works with other assemblies in the system, 
    second, to provide the technician with enough information to 
    troubleshoot to the assembly level, if needed.  
    Figure 2-2 provides an overall System Block Diagram to show how 
    the Optical System, Arc Lamp, and Electronics System combine to 
    provide the bright screen image. 
    HORIZONTALVERTICAL DEFLECTION
     SCAN REVERSAL
    CONVERGENCEDEFLECTION
    VIDEO INPUTCARDS
    VIDEO PROCESSOR
    RASTER TIMINGGENERATOR
    SYSTEMCONTROLLER 
    LINEFILTERACINPUT
    LAMPPOWER SUPPLY
    LOW VOLTAGEPOWER SUPPLY
    VIDEO AMPLIFIERS
    G2
    ELECTRONICS MODULES
    IGNITER
    TO CRTS
    FOCUS
    HIGH VOLTAGEHIGH VOLAGEPOWER SUPPLY
    CRTS
    RELAYLENSES
    PROJECTIONLENS
    OPTICS MODULE
    ILA’S
    CROSSDICHROICS
    UV FILTERS
    INTEGRATOR
    COLD MIRRORLAMP
    CONDENSINGLENS
    B A C
     K    P LA N 
    E
    TO YOKES
     
    Figure 2-2.   Model 200 System Block Diagram 
    Model 200 Service Manual  2-7  
    						
    							  Chapter 2---System Description 
    2.3.2   Power Supplies 
    The Model 200 includes three power supply assemblies. 
    • Low Voltage Power Supply 
    • Arc Lamp Power Supply 
    • High Voltage Power Supply 
    Low Voltage Power Supply (LVPS) 
    P75
    P76
    1
    3
    5
    1-7
    8
    9
    10
    11
    12
    13
    14
    15
    16
    17
    18
    To P8 on
    BackplaneAC
    INPUTLine
    Earth
    Neutral
    LV Ret
    /LV_ENA
    /LV_OK
    +24v Fans
    +5.1v STBY
    +5.1v
    +6.2v
    +15V
    -15v
    +80V
    /COVER_ON
    /FAN_ENA
     
    Figure 2-3.   LVPS Input/Output Diagram 
    Main Functions: 
    • Provide all the low voltages needed by the projector. 
    • Provide standby power when the projector is OFF. 
    • Provide power for all cooling fans. 
    Inputs: 
    The Low Voltage Power Supply receives AC input power directly 
    from the power source. The input range is from 100 VAC to 240 
    VAC, at 50 or 60 Hz.  
    /LV_ENA: Enabling signal from the System Controller Enables the 
    LVPS when the System Controller receives a Power On 
    command. 
    /FAN_ENA: From System Controller. Enables the +24v standby 
    voltage for the projector fans. 
    /COVER_ON: Cover interlock signal. Indicates both covers in 
    place. Enables the non-standby outputs. 
    Outputs: 
    + 5.1VDC Main 
    + 5.1VDC Standby 
    + 6.2VDC 
    ± 15VDC 
    2-8 Model 200 Service Manual  
    						
    							Chapter 2---System Description 
    + 24VDC 
    + 80VDC 
    /LV_OK: When /LV-ENA is enabled, this diagnostic signal 
    indicates to the System Controller the status of the non-standby 
    supply (all outputs working or not working). 
    Operation: 
    The main power is filtered via the input filter to prevent radiation 
    from escaping back to the power line. From the line filter, AC 
    power is fed into the Low Voltage Power Supply module where AC 
    is rectified, filtered, and compensated for power factor correction. 
    The +5.1V Standby is on whenever AC power is connected to the 
    projector and the circuit breaker on the rear panel is in the On 
    position. The +24V standby power for the fans turns on when the 
    /FAN_ENA signal is received from the System Controller (this 
    turns off in 5-8 minutes if power is not turned on by the remote 
    control or a PC). All other voltages supplied by the LVPS are 
    activated when power is turned on at the remote or PC. These 
    include +5.1V for digital components, +6.2V for CRT filaments, 
    ±15V for analog circuits, and the +80V supply which is used by the 
    High Voltage Power Supply, Video Amplifier PCB, and the 
    Horizontal/Vertical Deflection PCB. 
    Arc Lamp Power Supply (ALPS) 
    P71P74
    135
    ACINPUTLineEarthNeutral
    P72
    123
    To P9 onBackplane
    456
    GND/LAMP_LIT/LAMP_OK
    /LAMP_ENACOVER_ONGND
    LAMP_OUTLAMP_RET
    P73
    LAMP_OKGND
    12
    12
    To LampModule, J74
    To LampModule, J74
     
    Figure 2-4.  Arc Lamp Power Supply, Block Diagram 
    Main Functions: 
    • Provides ignition power to turn the Xenon Arc Lamp ON. 
    • Provides steady state power to maintain the lamp ON. 
    Inputs: 
    The Arc Lamp Power Supply receives AC input power directly 
    from the power source. The input range is from 100-240 VAC, at 
    50 or 60 Hz. 
    /LAMP_ENA: From System Controller. Turns on the ALPS. 
    Model 200 Service Manual  2-9  
    						
    							  Chapter 2---System Description 
    /COVER_ON: Cover interlock signal. Indicates both covers are in 
    place.  
    /LAMP_OK: Tells the ALPS that the lamp is installed, the 
    temperature is within limits, and the lamp cooling blower is 
    working. 
    Outputs: 
    +140 VDC boost voltage to the Laser Power Supply. 
    Voltage: 18 to 25 VDC to maintain the arc lamp ON. 
    Current: 30 to 38 amps to maintain the arc lamp ON. 
    LAMP_OUT: Lamp output voltage, positive. 
    LAMP_RTN: Lamp return. 
    /LAMP_LIT: Signal to SCB that the lamp is lit. 
    Operation: 
    Two signals (/COVER_ON and /LAMP_OK) are required in order 
    for the arc lamp to light. /COVER_ON from the cover interlock 
    switches tells the Arc Lamp Power Supply that the covers are in 
    place and the interlock switches are pressed down. /LAMP_OK 
    informs the System Controller that the lamp is installed (a 
    mechanical switch activates when lamp is installed). The System 
    Controller sends the /LAMP_ENA signal to the Arc Lamp Power 
    Supply. The /LAMP_ENA signal turns on the ALPS.   
    The Arc Lamp Power Supply then provides the +140 VDC boost 
    voltage to a spark gap and high voltage transformer which steps 
    up the voltage to approximately 32KV and ignites the Xenon Arc 
    Lamp. After the Arc Lamp is lit, it is maintained on by the ALPS at 
    a steady 20 volts and 37 amps. The /LAMP_LIT signal output 
    informs the System Controller if the lamp is lit or not. 
    The Arc Lamp Power Supply is electrically and magnetically 
    shielded to prevent noise or disturbances in the CRTs or other 
    circuitry.  
    High Voltage Power Supply (HVPS) 
    The High Voltage Power Supply (HVPS) is located on top of the 
    LVPS on the right side of projector ( as viewed from rear). This  
     
     
     
    supply provides the anode, focus, and screen voltages required 
    for the three CRTs in the Model 200 projector. 
    The following functions are provided by HVPS: 
    • Phase locked loop circuit for synchronization to the horizontal 
    sync 
    • Generation of anode voltages (25 KV) for all three CRTs 
    (RGB) 
    2-10 Model 200 Service Manual  
    						
    							Chapter 2---System Description 
    • Generation of focus voltage (G3) for all three CRTs (RGB) 
    • Generation of screen (G2 supply-Black Level) voltage for all 
    three CRTs 
    • Generation of G1 supply (Blanking) voltage  
    • Dynamic focus amplifier using H and V parabolas 
    • External ON/OFF and generation of /HV_OK signal 
    The High Voltage Power Supply I/O diagram (Figure 2-5) and the 
    list of inputs and outputs (Table 2-1), provide an understanding of 
    the operation of the HVPS to allow the technician to perform 
    module level troubleshooting. 
    ARC GND
    G2 SUPPLY
    G1 SUPPLY 
     /HV OK   T O   C R T S  
     V I
     A  
     V A B
    R FOCUS  J58-1
    G FOCUS   J59-1
    B FOCUS  J60-1
    T O   C R T
     SR ANODE   J58-1
    G ANODE  J59-1
    B ANODE  J60-1
    T O   C R T S VI
    A VAB
      H PARABOLA
    FROM CD BOARD
      V PARABOLA
      +80V
    FROM LVPS +15V
      -15
     /HV ENA (/VA_OK)
      H VPS_SYNC
    FROM  RTGJ45
    5
    11
    J44
    J45
    1
    3
    14
    8
    9
    10
    12
    6
    13
    (From VPB)
    HIGH
    VOLTAGE
    POWER
    SUPPLY
     
    Figure 2-5.  High Voltage Power Supply, I/O Diagram 
    The HVPS Input/Output  
    This section provides a comprehensive description of the inputs to 
    and outputs from the HVPS. The I/O descriptions are arranged by 
    the source/destination of the signal. The format used is such that 
    the assembly communicated with is used as the primary heading 
    of each output. Input refers to an input to the HVPS. Output refers 
    to an output from the HVPS. In each case the signals direction is 
    noted. 
    Table 2-1.  High Voltage Power Supply I/O signals 
    Raster Timing Generator PCB
    INPUT DESCRIPTION 
    Model 200 Service Manual  2-11  
    						
    							  Chapter 2---System Description 
    HVPS_SYNC Square wave HCT level with 50 or 33% duty cycle synchronized to 
    horizontal sync. 
    Video Processor PCB
    INPUT DESCRIPTION 
    /HV_ENA The HVPS enable line. A low enable the HVPS (VA_OK from VPB). 
    Video Amplifier PCB
    OUTPUTS DESCRIPTION 
    G1_SUPPLY DC supply about -150 V for driving the G1 of CRTs 
    G2_SUPPLY DC supply about 1.3 KV for driving the G2 of CRTs 
    ARC_GND Return (ground) line for the CRT anodes 
    Convergence/Deflection PCB
    INPUTS DESCRIPTION 
    H_ 
    PARABOLA 
    Horizontal parabola for use by the dynamic focus amplifier 
    V_ 
    PARABOLA 
    Vertical parabola for use by the dynamic focus amplifier 
    System Controller PCB
    OUTPUT DESCRIPTION 
    /HV_OK The high voltage status line. Low = operational HVPS 
    Low Voltage Power Supply
    INPUTS DESCRIPTION 
    + 15V + 15 V for use by the HVPS 
    + 80V + 80 V for use by the HVPS 
    - 15V - 15V for use by the HVPS 
    2-12 Model 200 Service Manual  
    						
    							Chapter 2---System Description 
     
     
    CRTs
    OUTPUTS DESCRIPTION 
    RED_ANODE 
    GRN_ANODE 
    BLU_ANODE 
    Anode supply for the three CRTs. About 25 KV  
    RED_FOCUS 
    GRN_FOCUS 
    BLU_FOCUS 
    Focus voltage for the three CRTs. About 7 KV 
     
    Interlocks and protection: 
    This section describes the interactions between boards where one 
    board may cause others to perform protection functions. 
    Input  
    A high signal at /HV_ENA shuts off the HVPS.  
    Model 200 Service Manual  2-13  
    						
    							  Chapter 2---System Description 
    2.3.3   Video Input Cards 
    The four types of Video Input Cards that can be used with the 
    Model 200 Projector are:  
    • Standard RGB Video Input Card, which is supplied with each 
    projector and is used for RGB standard formats 
    • Optional Four Input RGB VIC used in a similar manner as a 
    switcher. 
    • Optional HDTV VIC used for High Definition Television. 
    • Optional Quad Standard Decoder VIC used for NTSC, PAL 
    SECAM and other composite sources. 
    Standard RGB Video Input Card (RGB_VIC) 
    The RGB Video Input Card (RGB_VIC) is located on the back side 
    of the projector. It has five BNC input connectors. It provides the 
    RGB and sync interface for the Model 200 projector.  
    The following functions are provided by the RGB VIC: 
    • Video and sync interface for red, green and blue 
    • LED indication 
    • IIC serial bus interface 
    REDGREENBLUEHORIZVERT
    RED_VICGREEN_VICBLUE_VICH_VICV_VIC
    /SEL_VICIIC_CLKIIC_DATAIIC_INT
    +5.1Vstby+5.1V+15V-15V
    IIC12
    B2B4
    B6
    B8B10
    A16B16B15B14
    B13A13A12
    Pin callouts are to P12, P14, or P18depending on which VIC slot is used.GND
    GND
    GND
    A1
    A2
    A3
     
    Figure 2-6.  Standard RGB VIC I/O 
    Video and sync interface for red, green and blue 
    The RGB VIC provides a high bandwidth interface for the three 
    color video signals. The video signals are routed to the Backplane 
    Board without any distortion or modification. The sync signals 
    (horizontal and vertical) are also directly connected to the 
    Backplane Board. 
    2-14 Model 200 Service Manual  
    						
    							Chapter 2---System Description 
    LED indication 
    The RGB VIC includes an LED which glows when the board is 
    selected (i.e. when the /SEL_CH line is low) as the input for the 
    Model 200 Projector. 
    IIC serial bus interface section 
    The RGB_VIC is controlled by the serial bus interface. The IIC bus 
    comes from the System Controller Board through the Backplane 
    Board. The information transferred over the IIC bus is indicated 
    below (I = input to the RGB VIC, and O = output from the RGB 
    VIC). The RGB VIC does not use the interrupt line of the IIC bus 
    interface: 
    Table 2-2.  Standard RGB VIC IIC communication 
    I/O Bits Information Description 
    I 1 /SEL_CH Select line for the RGB_VIC. Low = Selected 
    RGB_VIC. 
    O 4 VIC_ID VIC identification lines. 0000 for RGB_VIC.  
    O 1 VIC_MODEL Revision of the RGB_VIC. 
    O 1 /VIC_OK RGB_VIC status line. Low = operational 
    RGB_VIC. 
    The RGB_VIC I/O 
    This section provides a description of the inputs to and outputs 
    from the RGB_VIC. The I/O descriptions are arranged by the 
    source/destination of the signal. The format used is such that the 
    assembly communicated with is used as the primary heading of 
    each group of signals. Those signals are further subdivided into 
    inputs and outputs. Input refers to an Input to the RGB_VIC, 
    output refers to an output from the RGB_VIC. 
    Table 2-3.  Standard RGB VIC I/O signals 
    Projector Inputs 
    INPUTS DESCRIPTION 
    RED 
    GREEN 
    BLUE 
    Video input signals. about 0.7 to 1  VPP 
    HORIZ. Horizontal or composite sync signal 
    VERTICAL Vertical sync signal 
    Video Processor Board  
    OUTPUTS DESCRIPTION 
    Model 200 Service Manual  2-15  
    						
    							  Chapter 2---System Description 
    /SEL_VIC Select line for VIC. A low indicates the RGB_VIC is selected. 
    RED_VIC 
    GRN_VIC 
    BLU_VIC 
    Video signals. about 0.7 to 1 VPP 
    H_VIC Horizontal or composite sync signals 
    V_VIC Vertical sync signals 
    System Controller Board 
    INPUTS DESCRIPTION 
    IIC_CLK IIC clock line. Unidirectional clock line for control of synchronous 
    data transfer over the IIC bus interface. 
    IIC_DATA IIC data line. Bidirectional serial line for synchronous data transfer 
    between system control board and the RGB_VIC. 
    OUTPUTS DESCRIPTION 
    /IIC_INT IIC interrupt line. RGB_VIC does not initiate an interrupt. 
    Low Voltage Power Supply 
    INPUTS DESCRIPTION 
    +5.1 V +5.1 V supply for use by RGB_VIC. 
    +15 V + 15 V supply for use by  RGB_VIC. 
    -15 V -15 V supply for use by  RGB_VIC. 
    + 5.1 V_stby + 5.1 V stand by supply for use by RGB_VIC. 
    Interlocks and protection 
    Input:  None 
    Outputs:  None 
    Quad Input RGB VIC 
    The Quad Input RGB VIC consists of four sets of RGBHV inputs 
    and operates in a manner similar to a switcher. The four inputs are 
    multiplexed so that only one is enabled at a specific time. 
    Software selects the desired input channel through the IIC bus 
    and ensures that only one RGB VIC is enabled. When one of the 
    channels assigned to the Quad RGB VIC is selected, the 
    /SEL_VIC line to the Video Processor is enabled.  
    2-16 Model 200 Service Manual  
    						
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