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Hughes Jvc 200 Projector Service Manual

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    							Chapter 2---System Description 
    2.3.10 Scan Reversal Board  
    The Scan Reversal Board (SRB) is mounted vertically on the right 
    side of the card cage.  
    The following functions are provided by the SRB: 
    • Reversal of scan in both horizontal and vertical axes 
    • Horizontal width adjustment for each color (R, G &B) 
    • Horizontal current feedback 
    • Scan failure detection for all six main (horizontal and vertical) 
    deflection amplifiers 
    The Scan Reversal Board Input/Output diagram (Figure 2-16) and 
    the list of inputs and outputs (Table 2-15) provide information for 
    the technician to perform module level troubleshooting. Table 2-14 
    shows the signal states for modes of projector operation. 
    The SRB does not require any IIC bus interface. 
    Table 2-14.  Scanning signal states 
    Mode of Operation FRONT/REAR 
    line 
    FLOOR/CEIL 
    line 
    Front and floor projection Low Low 
    Front and ceiling projection Low High 
    Rear and floor projection High Low 
    Rear and ceiling High High 
     
    Model 200 Service Manual  2-57  
    						
    							  Chapter 2---System Description 
     
    Figure 2-16.   Scan Reversal Board, Input/Output Diagram. 
    Scan Reversal Board I /O 
    This section describes the inputs to and outputs from the SRB. 
    The I/O descriptions are arranged by the source/destination of the 
    signal. The assembly communicated with is the primary heading 
    of each group of signals. Those signals are subdivided into inputs 
    and outputs. Input refers to an Input to the Scan Reversal Board. 
    Output refers to an output from the Scan Reversal Board. 
     
    2-58 Model 200 Service Manual  
    						
    							Chapter 2---System Description 
    Table 2-15.  Scan Reversal Board I/O signals 
    Horizontal / Vertical Deflection Board 
    INPUTS DESCRIPTION 
    H_OUT_ 
    FLYBACK Horizontal output flyback pulse, about 800 VPP 
    H_LOCK+ Horizontal interlock for yoke connectors. This should be about 5 
    V when closed or 15 V when open. 
    H_RED+ Output of horizontal red centering (also top of the red horiz yoke). 
    About + 5 Vdc. 
    H_GRN+ Output of horizontal green centering (also top of the green horiz 
    yoke). About + 5 Vdc. 
    H_BLU+ Output of horiz. blue centering (also top of the blue horiz yoke). 
    About + 5 Vdc. 
    V_RED+ Output of red vertical amplifier. about 40 VPP  
    V_GRN+ Output of green vertical amplifier. about 40 VPP  
    V_BLU+ Output of blue vertical amplifier. about 40 VPP  
    +15 V +15 volt supply for use by SRB 
    +5 V  +5 volt supply for use by SRB 
    -15 V -15 V supply for use by SRB 
    OUTPUTS DESCRIPTION 
    H_LOCK- Horizontal interlock for yoke connectors. It should be 5 V when 
    closed or 0 V when open. 
    V_RED- 
    V_RED_SENS Current feedback of red vertical amplifier 
    V_GRN- 
    V_GRN_SENS Current feedback of green vertical amplifier 
    V_BLU- 
    V_BLU_SENS Current feedback of blue vertical amplifier 
    FRONT/REAR Front or rear projection status line.   Front = low and rear = high 
    FLOOR/CEIL Floor or ceiling status line.  Floor = low  and ceiling = high 
    H_CUR_FDBK Horizontal current feed back, a DC signal proportional to horz. 
    output current 
    DEFL_OK Deflection status line  high (about 2 V) = good  low = no scan 
    Convergence/Deflection Board 
    INPUTS DESCRIPTION 
    X_RED+ Output of horizontal red convergence amplifier 
    X_GRN+ Output of horizontal green convergence amplifier 
    Model 200 Service Manual  2-59  
    						
    							  Chapter 2---System Description 
    X_BLU+ Output of horizontal blue convergence amplifier 
    Y_RED+ Output of vertical red convergence amplifier 
    Y_GRN+ Output of vertical green convergence amplifier 
    Y_BLU+ Output of vertical blue convergence amplifier 
    OUTPUTS DESCRIPTION 
    X_RED- Current feedback of horizontal red convergence amplifier 
    X_GRN- Current feedback of horizontal green convergence amplifier 
    X_BLU- Current feedback of horizontal blue convergence amplifier 
    Y_RED- Current feedback of vertical red convergence amplifier 
    Y_GRN- Current feedback of vertical green convergence amplifier 
    Y_BLU- 
    Red Yoke Connector 
    NAME DESCRIPTION 
    H_RED_YOK+ Top of red horizontal yoke 
    H_RED_YOK- Bottom of red horizontal yoke 
    RED_LOCK+ Interlock for red yoke. 5 V when closed or 15 V when open. 
    RED_LOCK- Interlock for red yoke. 5 V when closed or 0 V when open.  
    V_RED_YOK+ Top of red vertical yoke 
    V_RED_YOK- Bottom of red vertical yoke 
    X_RED_YOK+ Top of red horizontal convergence yoke 
    X_RED_YOK- Bottom of red horizontal convergence yoke 
    Y_RED_YOK+ Top of red vertical convergence yoke 
    Y_RED_YOK- Bottom of red vertical convergence yoke 
    Green Yoke Connector 
    NAME DESCRIPTION 
    H_GRN_YOK+ Top of green horizontal yoke 
    H_GRN_YOK- Bottom of green horizontal yoke 
    GRN_LOCK+ Interlock for green yoke. 5 V when closed or 15 V when open. 
    GRN_LOCK- Interlock for green yoke . 5 V when closed or 0 V when open.  
    Current feedback of vertical blue convergence amplifier 
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    							Chapter 2---System Description 
    V_GRN_YOK+ Top of green vertical yoke 
    V_GRN_YOK- Bottom of green vertical yoke 
    X_GRN_YOK+ Top of  green horizontal convergence yoke 
    X_GRN_YOK- Bottom of green horizontal convergence yoke 
    Y_GRN_YOK+ Top of green vertical convergence yoke 
    Y_GRN_YOK- Bottom of green vertical convergence yoke- 
    Blue Yoke Connector
    NAME DESCRIPTION 
    H_BLU_YOK+ Top of blue horizontal yoke 
    H_BLU_YOK- Bottom of blue horizontal yoke 
    BLU_LOCK+ Interlock for blue yoke. 5 V when closed or 15 V when open. 
    BLU_LOCK- Interlock for blue yoke . 5 V when closed or 0 V when open.  
    V_BLU_YOK+ Top of blue vertical yoke 
    V_BLU_YOK- Bottom of blue vertical yoke 
    X_BLU_YOK+ Top of  blue horizontal convergence yoke 
    X_BLU_YOK- Bottom of blue horizontal convergence yoke 
    Y_BLU_YOK+ Top of blue vertical convergence yoke 
    Y_BLU_YOK- Bottom of blue vertical convergence yoke- 
     
    Model 200 Service Manual  2-61  
    						
    							  Chapter 2---System Description 
    2.3.11 Backplane PCB 
    The Backplane PCB is the interface that connects the Power 
    Supplies, VICs, PCBs, and other components together, either 
    through a direct connection to a connector on the Backplane or 
    through cables to connectors on the Backplane PCB. Signals are 
    not modified in any way by the Backplane. It serves only as an 
    interconnecting point. Refer to Figure 2-17 for a general idea of 
    how the projector wiring is interconnected through the Backplane 
    PCB. 
    Backplane
    PCB
    P8
    P12
    P14
    P18
    P9
    P7
    P72ALPS
    HVPSP43
    P4P32
    CDBP3P31
    P10
    P11
    SCB
    P13RTG
    P16
    P17
    VPB
    P1P67
    VAB
    P2P68
    P6P36
    HVDB
    P5P35
    P19Proj LensP62
    Fans
    P76LVPS
    VIC #1
    VIC #2
    VIC 3#
     
    Figure 2-17.  Backplane Board Interface Block Diagram. 
    2-62 Model 200 Service Manual  
    						
    							Chapter 2---System Description 
    2.4   Image Light Amplifier Technology 
    Section 2.2 explained how the various units, including the ILA® 
    assemblies, in the Optical System work together to produce the 
    image on the screen. This section focuses mainly on how the ILA® 
    assembly itself works. 
    An Image Light Amplifier (ILA®) assembly (Figure 2-18) is a 
    device that uses low-intensity images to modulate a high-intensity 
    light through a liquid crystal layer. It is the key component in 
    producing very bright, high resolution images from Hughes-JVC 
    large-screen projectors.  
     
    Figure 2-18.  The Hughes-JVC Image Light Amplifier®. 
    Optically, there are two sides to an ILA® assembly with a light 
    blocking layer in the center. On the input side there is a photo-
    conductive layer where the image from a CRT is focused through 
    a relay lens. This image is electrostatically coupled through the 
    light-blocking layer and mirror to a liquid crystal layer on the output \
    side of the ILA® assembly.  
    Model 200 Service Manual  2-63  
    						
    							  Chapter 2---System Description 
    High intensity light from a Xenon Arc Lamp is applied, through a 
    prism (where it is polarized), to the output side of the ILA® 
    assembly where the liquid crystal layer is located. The polarized 
    light passing through the liquid crystal is modulated (changing the  
    polarity of the light waves), in accordance with whatever image is 
    on the input side of the ILA® assembly.  
    The axis of the polarized light is proportional to the brightness on 
    the input side of the ILA® assembly. When the photoconductor on 
    the input side is not illuminated, the liquid crystal does not rotate 
    the polarized light from the Arc Lamp. No light passes through the 
    prism and the screen is dark. When the input side is fully 
    illuminated, the liquid crystal rotates the polarized light 90° from \
    a 
    horizontal direction to a vertical direction. Ninety nine percent 
    (99%) of the light entering the ILA® assembly is reflected and 
    passes through the prism resulting in a white screen.  
    The modulated high-intensity light is reflected back out of the 
    output side of the ILA® assembly, through the Prism and the 
    Projection Lens and onto the screen. (see Figure 2-19). 
     
    Figure 2-19.  Simplified image/optical path.
    2-64 Model 200 Service Manual  
    						
    							Chapter 2---System Description 
    Model 200 Service Manual   2-65 
      
    						
    							Chapter 3---Service Adjustments 
    3.0  Service Adjustments 
    Contents 
    3.1   Arc Lamp Focus and Alignment...............................................................3-1 
    3.2   Arc Lamp Current Setting........................................................................\
    3-4 
    3.3   Electronic Module Tilt-up........................................................................\
    .3-5 
    3.4   ILA® Back Focus........................................................................\
    .............3-5 
    3.5   CRT Mechanical Focus........................................................................\
    ....3-7 
    3.6   CRT Rotation........................................................................\
    ...................3-9 
    3.7   CRT Electronic Focus........................................................................\
    ......3-10 
    3.8   ILA® Overlap........................................................................\
    ....................3-10 
    3.9   Jumper Settings........................................................................\
    ...............3-11 
    3.9.1   Front/Rear Jumper Settings..........................................................3-11 
    3.9.2   Inverted Vertical Jumper Settings..................................................3-12 
    3.10 Vertical and Horizontal Size Settings.......................................................3-12 
    3.11 Software Updating........................................................................\
    ...........3-14 
    3.12 Cleaning Lens, ILA® assemblies, and Mirrors.........................................3-16 
     
    This chapter details adjustment procedures required to maintain the Mode\
    l 200. 
    Refer to Figures 4-1 and 4-11 to locate assemblies and components.  For \
    a 
    complete list of tools required to perform adjustments, refer to Chapter\
     1. 
    CAUTION! Before performing procedures in this chapter, review the chapter 
    on Safety at the beginning of this manual. 
      WARNING!!!  When performing procedures in this 
    chapter that require the projector covers to be removed, wear high volta\
    ge gloves 
    (ANSI/ASTM 10,000 volt rated) when working near the CRTs, Arc Lamp, or\
     power 
    supplies. Wear safety goggles (rated X5) when working anywhere near the light 
    path from the arc lamp or the projection lens. 
    3.1 Arc Lamp Focus and Alignment 
    The Arc Lamp must be refocused and the XY axes realigned 
    whenever an Arc Lamp is replaced. The Arc Lamp can also 
    become defocused or misaligned from physical shock to the 
    projector. 
    1.   Select and view Red, Green, and Blue. 
    2.   Select Test Pattern 4, Flat Field. 
    Model 200 Service Manual  3-1  
    						
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