HP Rt3000 Instruction Manual
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UPS operations 41 In Configure mode, the LED front panel display changes function to enable modification of the UPS parameters. Each LED is associated with a different parameter. Available settings Parameter Associated LED Explanation (when LED is illuminated) Nominal voltage setting 100/204 Nom Self Test Nominal output voltage is 100 V for a low voltage model and 204 V for a high voltage model 110/220 Nom Battery Faul t Nominal output voltage is 110 V for a low voltage model and 220 V for a high voltage model 120/230 Nom Site Wiring Fault Nominal output voltage is 120 V for a low voltage model and 230 V for a high voltage model 127/240 Nom Overtemperature Nominal ou tput voltage is 127 V for a low voltage model and 240 V for a high voltage model Wiring fault setting Wiring fault Overload Audible alarm will sound when ground is missing or line and neutral connections are reversed NOTE: For high voltage UPSs, the Site Wiring Fault function is disabled by default, but can be manually enabled. To change the UPS configuration parameters: 1. Place the UPS in Configure mode (on page 39 ). The LEDs associated with the currently configured parameters illuminate. A flashing cursor indicates where you are in the configuration process as you scroll through the available settings. 2. Press the On button to scroll through the options. Each time the On button is pressed, the audible alarm sounds. 3. If the On b utton is pressed and the UPS does not respond, the UPS is in Operate mode (on page 38 ). Start over with step 1. 4. Press the Off button once to toggle the selected option on or off. 5. Repeat steps 2 and 3 for each option. 6. To save the con figuration settings and exit Configure mode, press and hold the Test/Alarm Reset button for 3 seconds. NOTE: Configure mode times out after 2 minutes of inactivity. If the Test/Alarm Reset button has not been pressed, any new selections are not saved. For the location of buttons, see "UPS front panel controls (on page 8 )." For the location of LEDs, see " UPS front panel LED indicators (on page 8 )." In itiating a self -test To initiate a self -test, press and hold the Test/Alarm Reset button (" UPS front panel controls " on page 8) for three seconds. If the UPS detects a problem, the appropriate LED (" UPS front panel LED indicators " on page 8) illuminates and an audible alarm may sound.
UPS operations 42 For information on what to do if the self -test detects a problem, see " Troubleshooting (on page 52 )." Silencing an audible alarm To silence an alarm, press the Test/Alarm Reset button (" UPS front panel controls " on page 8). IMPO RTANT: • Although the audible alarm silences, the condition that caused the alarm to sound may still exist. • If a utility power failure caused the alarm, the alarm silences after power is restored. For information about audible alarm conditions, see "LED and audible alarm troubleshooting (" LED troubleshooting " on page 52)." Verifying the REPO port connection NOTE: While testing, operate connected equipment in a safe test mode so the effects do not disrupt critical operations. After connecting the REPO port (on page 21 ): 1. Initiate a REPO by closing the REPO contact. The Self Test, Battery Fault, Site Wiring Fault, Overtemperature, Overload, and Utility LEDs flash. CAUTION: If the polarity is reversed while connecting the REPO port, the UPS powers up normally. 2. Verify proper connection of the REPO port: a. Power up the UPS (" Starting power to the load" on page 26 ). b. Disconnect the REPO port. c. Reconnect the REPO port. If the polarity is correct, the REPO connectors can be disconnected, and then reconnected, without initiating a REPO. d. Verify that the UPS remains in Operate mode (on page 38). e. If a REPO is initiated, the polarity is reversed. Check and correct the connections. Powering down the UPS 1. Shut down all load devices. 2. Press the Off button to take the UPS out of Operate mode. Power to the load receptacles ceases. The On Battery LED and Load Level indicator flash. 3. Disconnect the UPS from utility power. 4. Wait at least 60 seconds for the UPS internal circuitry to discharge.
Maintenance 43 Mainte nance Removing the UPS front bezel Removing the ERM front bezel Replacing the UPS option card This component is hot-swappable and can be replaced without powering down the UPS.
Maintenance 44 1. (optional) To replace the component with the UPS powered down, refer to " Powering down the UPS (on page 42 )." 2. Disconnect the communications cable from the option card. 3. Remove the two screws securing the option card and slide the card out. To replace the component, reverse th e removal procedure. NOTE: Replacing the option card might require power management software to be restarted or reconfigured. R eplacing the batteries To replace the batteries: 1. Read and observ e the requirements in " Important battery safety information (on page 44 )" and " Battery care and storage guidelines (on page 45 )." 2. Follow the instructions in " UPS battery replacement procedure (on page 46 )." Important battery safety information WARNING: The unit contains sealed lead -acid battery modules. To prevent fire or chemical burns: • Do not attempt to recharge batteries after removal from the unit. • Do not disassemble, crush, or puncture the batteries. • Do not short the external contacts of the batteries. • Do not immerse the batteries in water. • Do not expose to temperatures higher than 60°C (140°F).
Maintenance 45 WARNING: To prevent personal injury from hazardous energy: • Remove watches, rings, or other metal objects. • Use tools with insulated handles. • Do not place tools or metal parts on top of batteries. WARNING: To prevent personal injury, prepare the area and observe all materials -handling procedures when transporting a battery module. Battery modules weigh 20 kg (44.1 lb). NOTE: Replace all battery modules at the same time. B attery care and storage guidelines • Minimize the amount of time the UPS uses battery power by matching the UPS configur ation with the utility voltage. Refer to "Configuring the UPS (on page 40 )." • Keep the area around the UPS clean and dust- free. If the environment is very dusty, clean the outside of the UPS regularly with a vacuum cleaner. • Maintain the ambient temperature at 25°C (77°F). • If storing a UPS for an extended period, recharge the batteries every 6 months: CAUTION: Because of the short shelf life of the batteries, avoid storing a battery spare as a backup. Do not maintain an inventory of spare batteries on site unless a procedure to keep these batteries charged while in storage is implemented. a. Connect the UPS to utility power. b. Allow the UPS to remain in Standby mode. c. Allow the UPS to charge the batteries for at least 24 hours. d. Update the battery recharge date label. Determining when to replace batteries When the Battery Fault LED illuminates, batteries might need to be replaced within 30 to 60 days. When a battery alarm sounds, initiate a UPS battery self -test to verify that battery replacement is required. If the Battery Fault LED remains illuminated, replace the batteries as soon as possible. For more information on initiating a self -test, see " Initiating a self -test (on page 41 )." For the location of LEDs, see " UPS front panel LED indicators (on page 8 )." Obtaining new batteries New batteries might be required within 30 to 60 days when the Battery Fault LED illuminates red. Obtain spare batteries for the UPS when this occurs. Spare battery modules are available for this UPS. The UPS spare battery kit part number is 517703 -001.
Maintenance 46 CAUTION: Because of the short shelf life of the batteries, avoid storing a battery spare as a backup. Do not maintain an inventory of spare batteries on site unless a procedure to keep these batteries charged while in storage is implemented. U PS battery replacement procedure WARNING: To prevent personal injury from electric shock or damage to the equipment, remove the battery lead labels, and verify that the ERM circuit breakers are in the Off position. This component is hot -swappable and can be replaced without powe ring down the UPS. 1. (optional) To replace the component with the UPS powered down, refer to " Powering down the UPS (on page 42 )." CAUTION: When hot -swapping batteries, the UPS is not protected in the event of a utility power failure. 2. Remove the UPS front bezel (" Removing the UPS front bezel" on page 43 ). 3. Disconnect the battery leads. 4. Remove the UPS battery bracket. 5. Remove the UPS battery modules. IMPORTANT: Do not pull the battery leads when removing or installing the batteries.
Maintenance 47 To replace the components, reverse the removal procedure. IMPORTANT: Charge the batteries for at least 24 hours before supplying backup power to de vices. The batteries charge to: • 80 percent of their capacity within 3 hours • 100 percent of their capacity within 48 hours T esting the new battery module After installing the new battery module, press the Test/Alarm Reset button to initiate a self -test (" Initiating a self -test " on page 41 ). IMPORTANT: The UPS does not execute a self -test until the batteries are 90 percent charged. IMPORTANT: Charge the batteries for at least 24 hours before supplying backup power to devices. The batteries charge to: • 80 percent of their capacity w ithin 3 hours • 100 percent of their capacity within 48 hours If the installation has been successful, the Battery Fault LED is not illuminated. If the installation has not been successful, the Battery Fault LED illuminates. If this occurs, repeat the UPS battery replacement procedure (on page 46 ), and check the battery terminal connections. If the Battery Fault LED is still illuminated, see " LED and audible alarm troubleshooting (" LED troubleshooting " on page 52 )." For the location of buttons, see "UPS front panel controls (on page 8 )." For the location of LEDs, see " UPS front panel LED indicators (on page 8 )." Replacing the UPS To remove the UPS: 1. Power down all attached load devices.
Maintenance 48 2. Power down the UPS (" Powering down the UPS " on page 42). 3. Switch the circuit breaker for any attached ERMs to the Off position. 4. Unplug the UPS power cord. 5. Disconnect the communications cable from the option card. 6. Disconnect the ground bonding cable. 7. Disconnect the REPO port. 8. Unplug the load devices. 9. Unplug the ERM connected to the UPS. 10. Remove the UPS front bezel (" Removing the UPS front bezel" on page 43 ). 11. Disconnect the battery leads. 12. Remove the UPS battery bracket. 13. Remove the UPS battery modules. 14. Remove the screws securing the UPS to the rack. 15. Remove the UPS from the rack. To replace the component, reverse the removal procedure. Replacing the ERM To remove the ERM: 1. Switch the circuit breaker for any attached ERMs to the Off position. 2. Unplug the ERM from the back of the UPS. 3. Unplug the ERM from a second connected ERM. 4. Remove the front bezel (" Removing the ERM front bezel " on page 43) on the ERM that is being replaced. 5. Disconnect the battery leads. 6. Remove the screws securing the ERM to the rack. 7. Remove the ERM from the rack. To replace the component, reverse the removal procedure. Updating the UPS firmware To update the UPS firmware, see the HP website (http://www.hp.com/go/rackandpower). Configuring a USB to serial converter NOTE: This procedure was tested on the Windows® XP Professional and Windows Server® 2003 operating systems using the HP USB to ser ial converter (part number 304098-001). Depending on your system configuration, a driver download might be required to successfully install the converter. The driver can be downloaded from the USB -Drivers website ( http://www.usb -drivers.com/drivers/123/123294.htm ). To configure a USB port to the COM 1 port on systems that do not have available serial ports:
Maintenance 49 1. Connect the USB to serial converter to the USB port on your system. 2. Click Start, select Control Panel, and then double -click System . The System Properties screen appears. 3. Click the Hardware tab. 4. Click Device Manager . The Device Manager screen appears. 5. In the tree displayed in the left panel, click the Ports (COM & LPT) branch to expand. 6. Double -click the port that is assigned to your USB to serial converter device. This port is usually named with the device manufacturer's name followed by "USB to Serial Bridge (com 4)." The Port Properties screen appears. 7. Click the Port Settings tab. The Port Settings screen appears. 8. Click Restore Defaults . The following default settings appear: o Bits per second: 9600 o Data Bits: 8 o Parity: None o Stop bits: 1 o Flow control: None 9. Click Advanced. The Advanced Settings screen appears. 10. From the COM Port Number d rop down menu, select Com 1 for the USB port number. If COM 1 is being used by another USB port, the following message appears: This COM name is being used by another device. Using duplicate names can\ lead to inaccessible devices and changed settings. Do you want to continue? a. Click YES. b. Reassign the COM ports so that the USB to serial converter is using COM 1. See "Reassigning the USB COM ports." 11. Reduce the Receive Buffer and Transmit Buffer to the low setting by scrolling down to select low (1). 12. Be sure t hat the Use FIFO buffers (requires 16550 compatible UART) checkbox is selected. Depending on your operating system, the USB settings might be different. Choose the lowest, most dependable Receive and Transmit buffers by using the drop down menus, radio b uttons, or other selection methods. 13. Click OK to close the Advanced screen. 14. Click OK to close the Device Manager screen. 15. Run the firmware Flash batch file program. Follow the instructions provided with the program. Reassigning the USB COM ports To reassign a device from COM 1 to another port:
Maintenance 50 1. From the open Device Manager screen, locate the USB device that is assigned to COM 1. 2. Double -click the port name. The Port Properties screen appears. 3. Click the Port Settings tab. The Port Settings screen appears. 4. Cl ick Advanced. The Advanced Settings screen appears. 5. Select an available USB port number from the COM Port Number drop down menu. 6. Click OK to close the Advanced screen. 7. Click OK to close the Port Settings screen. 8. Verify that the Device Manager screen shows that the USB to serial converter is assigned to COM 1, and that the other USB device is assigned to a different port. If the Device Manager screen does not automatically refresh to show the change: a. Click Action . The Action Menu appears. b. Click Scan for hardware changes to refresh the screen and display the changes.