Honda Workshop For Bf5 Maintenance Manual

							79 Two Stars
Very Low
Emission One Star
Low
Emission
Three Stars
Ultra Low
Emission
Four Stars
Super Ultra
Low Emission
TECHNICAL AND CONSUMER INFORMATION
The one-star label identifies engines that meet the Air Resources Board’s
Personal Watercraft and Outboard marine engine 2001 exhaust emission
standards. Engines meeting these standards have 75% lower emissions than
conventional carbureted two-stroke engines. These engines are equivalent to
the U.S. EPA’s 2006 standards for marine engines.
The two-star label identif ies engines that meet the Air Resources Board’s
Personal Watercraft and Outboard marine engine 2004 exhaust emission
standards. Engines meeting these standards have 20% lower emissions than
One Star-Low Emission engines.
The four-star label identifies engines that meet the Air Resources Board’s
Sterndrive and Inboard marine engine 2009 exhaust emission standards.
Personal Watercraf t and Outboard marine engines may also comply with
these standards. Engines meeting these standards have 90% lower emissions
than One Star-Low Emission engines. The three-star label identifies engines that meet the Air Resources Board’s
Personal Watercraft and Outboard marine engine 2008 exhaust emission
standards or the Sterndrive and Inboard marine engine 2003-2008 exhaust
emission standards. Engines meeting these standards have 65% lower
emissions than One Star-Low Emission engines.
Cleaner Watercraf t - Get the Facts
1-800-END-SMOG
www.arb.ca.gov
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							µ
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µ ··· BF5A
BADS
13.8 in (350 mm)L S
20.7 in (525 mm)
39.6 in (1,005 mm) 44.7 in (1,135 mm)Diaphragm type fuel pump
Unleaded gasoline
(86 pump octane or higher)
Forward-Neutral-Reverse (dog type)
45° right and left
5 stages (4°,8°,12°,16°,20°)
Underwater exhaust Water cooling with thermostatULTRA LOW EMISSION Trochoid pump pressure lubrication Digital Ignition Control Module (ICM)Recoil starter 7.7 cu-in (127 cm
) 4 stroke OHV 1 cylinder, water-cooled4,500 5,000 rpm3.7kW(5HP) 59.5 lbs (27.0 kg) 60.6 lbs (27.5 kg) 17.1 in (434 mm) 22.1 in (561 mm)
API standard (GL-4)
SAE 90 outboard motor gear oil 0.028 0.031 in (0.7 0.8 mm)
API standard (SG, SH or SJ oil)
SAE 10W-30
0.58 US qt (0.55 L)
0.11 US qt (0.10 L)3.2 US gal (12 L)
No other adjustment is needed0.10 0.04 mm
0.15 0.04 mm 1,550 100 rpm0.028 0.031 in
(0.7 0.8 mm) 7-25/32 7-31/64 in (3-200 190 mm)3 stages adjustment (18°, 38° and 58°)
Seepage49
See shop
manual
See shop
manual BPR5ES (NGK) W16EPR-U (DENSO)
Gear case: Engine:
Engine:
Gear case:Exhaust: Intake:,
80 Specif ications
TECHNICAL AND CONSUMER INFORMATION
Tuneup
MODEL
Description code
Type
Overall length
Overall width
Overall heightSpark plug
Fuel pump
Fuel
Tank capacity
Gear change
Steering angle
Transom angle
Exhaust system Cooling system
CARB star label Oil capacity Specified oil Lubrication system
Ignition system
Starter system
Sparkpluggap
Displacement
Engine type
Full throttle range
Rated power Transom height
(when transom
angle at 12°)
Dry mass [weight]Tilt up angle
(when transom angle
at 12°)
Other specifications Valve clearance
(cold) Idle speed Sparkpluggap Standard propeller
(No. of blades-
diameter pitch)
Honda outboard motors are power rated in accordance with NMMA procedures and using the ICOMIA standard 28/23.
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81 CONSUMER INFORMATION
Honda Publications
Customer Service Inf ormation
TECHNICAL AND CONSUMER INFORMATION
American Honda Motor Co., Inc.
Honda Canada Inc. (United States, Puerto Rico, and
U.S.Virgin Islands)
Accessory Catalog
Parts Catalog Shop Manual
Contacting Honda
This manual provides complete,
illustrated parts lists.
The catalog is available through your
Honda Marine dealer. Available through your Honda
Marine dealer or through Helm Inc.
at
1 888-292-5395 or
visit www.Honda-marine.com
andclickonOWNERS’
RESOURCES. This manual covers complete
maintenance and overhaul procedures.
It is intended to be used by a skilled
technician. These publications will give you
additional information for
maintaining and repairing your
outboard motor.Your authorized Honda Marine
dealer of f ers a wide selection of
accessories (optional equipment, oils,
and lubricants) to enhance your
boating experience.
Visit www.honda-marine.com and
click on PARTS & ACCESSORIES
to see the entire catalog of
accessories.If you need to contact Honda
regarding your experiences with your
Honda product or with your dealer,
please contact the Honda office in
your region:
Your Owner’s Manual was written to
cover most of the questions you
might ask about your Honda. Any
questions not answered in the Owner’s
Manual can be answered by your
Honda dealer. If your dealer doesn’t
have an immediate answer, they
should be able to get it for you.Marine Division
Customer Relations Of f ice
4900 Marconi Drive
Alpharetta, GA 30005-8847
Telephone (770) 497 6400
M-F 8:30 am-7:00 pm (Eastern Time
Zone)
Customer Relations Of f ice
180 Honda Boulevard
Markham, Ontario L6 0H9
Tel: 1-888-946-6329 (Toll free)
Fax: 1-877-939-0909 (Toll free) If you have a difference of opinion
with your dealer, please remember
that each dealership is independently
owned and operated. That’s why it’s
important to work to resolve anydif f erences at the dealership level. If
the service personnel are unable to
assist you, please discuss your
concerns with the dealer management
such as the Service Manager or the
dealership’s owner.
11/03/07 16:42:32 31ZV1660_082 
						

							82
TECHNICAL AND CONSUMER INFORMATION
Warranty CoveragePlease include the following
information in your communication:
Model and complete serial number
Date of purchase
Name and location of selling
dealer
Name and location of servicing
dealer (if dif f erent)
A detailed description of your
concernsYour new Honda is covered by the
f ollowing warranties:
Distributor’s Limited Warranty
Emission Control System
Warranty
Please read the warranty statements
contained in this manual. There are
responsibilities, restrictions, and
exclusions that apply to these
warranties.
To obtain warranty service you must
take your Honda outboard motor,
together with proof of original retail
purchase date, at your expense, to a
Honda engine dealer or distributor
authorized to sell that product in the
United States, Puerto Rico, the U.S.
Virgin Islands or Canada.Your warranty coverage will not be
voided if you choose to perform your
own maintenance. However, you
should have the proper tools and
service information and be
mechanically qualif ied. Failures that
occur due to modifications, improper
maintenance, or service are not
covered. Your name, address and telephone
number (complete with area code)
It is important to realize that your
warranty applies to def ects in
material or workmanship of your
Honda. Your warranty coverage does
not apply to normal wear ordeterioration associated with using
your Honda outboard motor.
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							83
TECHNICAL AND CONSUMER INFORMATION
Warranty Service
As the owner of a Honda product,
your servicing dealer may ask you to
authorize an inspection. If the
problem is covered under warranty,
your dealer will perform any
warranty repairs f or you at no cost.
However, you may be responsible for
additional non-warranty charges.
If you have questions about warranty
coverage or the nature of the repair, it
is best to talk to the service manager
of your Honda dealer.
Sometimes, in spite of the best
intentions of all concerned, a
misunderstanding may occur. If you
aren’t satisfied with your dealer’shandling of the situation, we suggest
you discuss your problem with the
appropriate member of the
dealership’s management team. If the
problem has already been reviewed
with the appropriate manager of the
Service, Parts, or Sales department,
contact the owner of the dealership or
their designated representative. Please remember that recommended
maintenance interval servicing is not
included in your warranty coverage.
Additionally, your warranty does not
apply to the normal wear of items
(such as spark plug(s), water pump,
etc.).
11/03/07 16:42:50 31ZV1660_084 
						

							84 United states, Puerto Rico and Virgin Islands Warranty Statements
Distributor’s Limited Warranty
TECHNICAL AND CONSUMER INFORMATION
The American Honda Distributor’s Limited Warranty applies to outboards purchased in the United States, Puerto Rico,
or the U.S. Virgin Islands. The Honda Canada Distributor’s Warranty applies to outboards purchased in Canada.
The product warranty is only valid in the country where the product was purchased.
This warranty is limited to Honda Outboard Motors and related original equipment distributed by American Honda
Motor Co., Inc., Power Equipment Division, 4900 Marconi Drive, Alpharetta, Georgia 30005-8847.
Products Covered by Warranty: Length of Warranty: (from date of original retail purchase)
NONCOMMERCIAL/
NONRENTALCOMMERCIAL/RENTAL STATE/LOCAL/FEDERAL
GOVERNMENT
The same duration as the outboard with which they were purchased.36 months 12 months
12 months24 months
24 months 60 months
All models purchased before July 1, 2008
All Models purchased on or after July 1, 2008
Related original equipment items:
BF2 through BF30 models: Portable fuel tank
and original propeller.
All models: Primer bulb/fuel line assembly and
tiller handle.
Models purchased prior to July 1, 2008 (unless previously purchased with True-5 warranty from a participating dealer).
35, 65, & 105 Jet models: Jet pump assembly is a dealer installed option. Jet pump warranty is provided by Specialty Manufacturing Co. (Outboard Jets). (1)
(2)(1) (2)
(2)
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							85
To Qualif y f or This Warranty:
What American Honda Will Repair or Replace Under
Warranty:To Obtain Warranty Service:
TECHNICAL AND CONSUMER INFORMATION
Contacting Honda The Honda Outboard Motor must be purchased from
American Honda or a dealer authorized by American
Honda to sell Honda Outboard Motors in the United
States, Puerto Rico, or the U.S. Virgin Islands. This
limited warranty applies to the f irst retail purchaser and
each subsequent owner during the applicable warranty
time period.
American Honda will repair or replace, at its option, any
part that is proven to be def ective in material or
workmanship under normal use during the applicable
warranty time period. Warranty repairs and replacements
will be made without charge for parts or labor. Anything
replaced under warranty becomes the property of
American Honda Motor Company, Inc.
All parts replaced under warranty will be considered as
part of the original product and any warranty on those
parts will expire coincidentally with the original product
warranty.You must, at your expense, take your Honda Outboard
Motor and proof of the original purchase date to any
dealer who is authorized to service Honda Outboard
Motors in the United States, Puerto Rico, or the U.S.
Virgin Islands, during the dealer’s normal business hours.
If you are unable to obtain warranty service, or are
dissatisf ied with the warranty service you receive, take
the f ollowing steps: First, contact the owner of the
dealership involved; normally this should resolve the
problem. However, if you should require further
assistance, write or call the Honda Marine Customer
Relations. Please see page 81 .
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’
86
Exclusions:
Disclaimer of consequential damage and limitation of
implied warranties:
TECHNICAL AND CONSUMER INFORMATION
This warranty does not extend to the following:
Conditions caused by lack of routine maintenance or
improper storage (as outlined in the Owner’s Manual)
Conditions caused by the use of propeller (s) that do
not allow the outboard motor to run in its
recommended f ull throttle rpm range
Operation inconsistent with the recommended
operation/duty cycle (as outlined in the Owner’s
Manual)
Parts affected or damaged by an abuse, submersion
and/or collision
Normal wear and tear
Fuel contamination and water entering engine through
the fuel intake, air intake or exhaust system
Operation with f uels, oils, additives and lubricants
which are not suitable for use in the product
Use in an application for which the outboard motor
was not designed, such as racing or competitive use or
any other misuse or neglect
The unauthorized alteration, improper installation and/
or rigging, or any causes other than def ects in material
or workmanship Incorporation of unsuitable attachments or parts
Corrosion to steering system or electrical components,
corrosion due to electrolysis, water born foreign
chemicals, improper service or corrosion caused by
damage or abuseReimbursement for towing charges, in and out of
water charges, or technician travel time
Growth of marine organisms on outboard motor
surf aces, external or internal
Any product that has ever been declared a total loss or
sold f or salvage by a f inancial institution or insurer, or
that has been issued a salvage or similar title under
any state s law.
American Honda disclaims any responsibility f or loss of
time or use of the outboard, revenue, or the equipment in
which the outboard is installed, transportation,
commercial loss, or any other incidental or consequential
damage. Any implied warranties are limited to the
duration of this written limited warranty.
Some states do not allow limitations on how long an
implied warranty lasts and/or do not allow the exclusion
or limitation of incidental or consequential damages, so
the above exclusions and limitations may not apply to
you. This warranty gives you specific legal rights, and
you may also have other rights which vary from state to
state.
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							87
To Qualif y f or This Warranty:
What American Honda Will Repair or Replace Under
Warranty: Accessories and Replacement Parts
TECHNICAL AND CONSUMER INFORMATION
The accessories or replacement parts must be
purchased from American Honda or a dealer,
distributor, or distributor’s dealer authorized by
American Honda to sell those products in the United
States, Puerto Rico, and the U.S. Virgin Islands. Parts
and Accessories must be purchased f or installation on
original Honda equipment or engines to be eligible for
warranty coverage. Installing parts and accessories on
non-Honda products or engines voids this warranty.
You must be the first retail purchaser. This warranty is
not transferable to subsequent owners.
American Honda will repair or replace, at its option, anymarine product accessories or replacement parts that are
proven to be defective in material or workmanship under
normal use during the applicable warranty time period.
Anything replaced under warranty becomes the property
of American Honda Motor Company, Inc. All parts
replaced under warranty will be considered as part of the
original product and any warranty on those parts will
expire coincidentally with the original product warranty.
Accessories and replacement parts, installed by a dealer
who is authorized by American Honda to sell them, will
be repaired or replaced under warranty without charge f or
parts or labor. If installed by anyone else, accessories and
replacement parts will be repaired or replaced under
warranty without charge for parts, but any labor charges
will be the responsibility of the purchaser. 1.
2. This warranty is limited to Honda Marine parts, accessories and apparel when distributed by American Honda Motor Co.,
Inc., 1919 Torrance Blvd., Torrance, California 90501-2746.
Products Covered by Warranty:
12 months 3 months 3 months Non Commercial Commercial/Rental Local/State/Federal
Government Length of Warranty: (from date of original retail purchase)
6 months 3 months 3 months24 months 24 months 24 months
Accessories other than noted below
Emission related accessories:
Portable fuel tanks, fuel line assemblies, and
water/fuel separators
Replacement Parts 11/03/07 16:43:35 31ZV1660_088 
						

							88
Disclaimer of consequential damage and limitation of
implied warranties: Exclusions: To Obtain Warranty Service:
TECHNICAL AND CONSUMER INFORMATION
You must, at your expense, take the Honda Outboard
Motor product accessory or replacement part or the
outboard motor or boat on which the accessory or
replacement part is installed, and proof of purchase to
any Honda Marine authorized service f acility or dealer in
the United States, Puerto Rico, or the U.S. Virgin Islands,
during normal business hours.
This warranty does not extend to accessories or parts
af f ected or damaged by collision, normal wear, use in an
application for which the product was not designed or
any other misuse, neglect, incorporation or use of
unsuitable attachments or parts, unauthorized alteration,
improper installation, or any causes other than def ects in
material or workmanship of the product.
Installing parts and accessories on non-Honda products or
engines voids this warranty.
American Honda disclaims any responsibility f or loss of
time or use of the outboard motor, or the boat on which
the product is installed, transportation, commercial loss,
or any other incidental or consequential damage. Any
implied warranties are limited to the duration of this
written warranty. Some states do not allow limitations onhow long an implied warranty lasts and/or do not allow
the exclusion or limitation of incidental or consequential
damages, so the above exclusions and limitations may not
apply to you. This warranty gives you specific legal
rights, and you may also have other rights which vary
f rom state to state.
11/03/07 16:43:42 31ZV1660_089