Honda Workshop For Bf5 Maintenance Manual
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29 OPERATION Direction to pull STARTER GRIP OOFFFF OONN THROTTLE GRIPMARKCHOKE KNOB TAKING CARE OF UNEXPECTED PROBLEMS If the choke knob was pulled to the ON position to start the engine, gradually push it to the OFF position as the engine warms up. Also, as the engine warms up, the throttle grip can be turned to the SLOW position without stalling. Bef ore getting underway, allow the engine to warm-up suf f iciently to ensure good performance. During the warm-up period, check the oil pressure indicator (p. ) and cooling system indicator (p. ). If the indicators show any abnormal condition, immediately stop the engine and determine the cause of the problem. Ref er to on p. and . To start a cold engine, pull the choke knob to the ON position. To restart a warm engine, leave the choke knob in the OFF position.Pull the starter grip lightly until you f eel resistance, then pull briskly in the direction of the arrow as shown above. Return the starter grip gently. Align the START position with the mark for starting the engine.5.6. 7. 69 3. 4.18 18 71 11/03/07 16:31:24 31ZV1660_030
µ 30 EMERGENCY STARTING OPERATION EMERGENCY STARTER ROPE 6 mm CAP NUTS FLYWHEEL COVER6 mm FLANGE BOLTS UNLOCKENGINE COVER LOCK LEVER Pull the emergency starter rope slowly until resistance is f elt, then pull briskly. Keep away from moving parts while pulling the rope. If the recoil starter is inoperative, you can start the engine manually using the emergency starter rope supplied with the tool kit. Unlock and remove the engine cover.Remove the two 6 mm cap nuts and 6 mm flange bolts, and remove the flywheel cover. Set the controls the same as for normal starting (see pages ). Use the choke control if needed. Set the knotted end of the emergency starter rope in the notch in the f lywheel. Wind the rope clockwise around the flywheel. 2. 3. 4.5. 1. 27 28 11/03/07 16:31:39 31ZV1660_031
Exposed moving parts can cause injury. Do not operate the outboard motor without the engine cover. Use extreme care when installing the engine cover. 31 OPERATION TAKING CARE OF UNEXPECTED PROBLEMS,If it was necessary to remove the emergency stop switch lanyard from you to perform the emergency starting procedure, be sure the lanyard is attached securely to operator bef ore operating the outboard motor. Have your closest authorized Honda Marine dealer check your system and correct the problem, so you can use the recoil starter. If necessary, rewind the rope and pull again. If the engine does not start af ter several attempts, ref er to p. .If the choke control was used to start the engine, return the control to the normal operating position as the engine warms up. During the warm-up period, check the oil pressure indicator (p. ), and cooling system indicator (p. ). Install the engine cover (p. ), andlockitinplacebylockingthe engine cover lock lever. 6. 7.8. 9. 18 43 18 66 11/03/07 16:31:48 31ZV1660_032
32 STOPPING THE ENGINE Emergency Engine StoppingNormal Engine Stopping OPERATION EMERGENCY STOP SWITCH GEARSHIFT LEVERPUSH EMERGENCY STOP SWITCH EMERGENCY STOP SWITCH LANYARD PULL EMERGENCY STOP SWITCH CLIPTHROTTLE GRIP N (neutral) Move the throttle grip to the slowest speed and gearshif t lever to the N (neutral) position. To stop the engine in an emergency, pull the emergency stop switch clip out of the emergency stop switch by pulling the emergency stop switch lanyard.Af ter cruising at f ull throttle, cool down the engine by idling for a few minutes before stopping the engine. Press the emergency stop switch until the engine stops. We suggest that you stop the engine this way occasionally to verif y that the engine and emergency stop switch are operating properly.When the boat is not in use, remove and store the ignition switch key and the emergency stop switch clip and lanyard. If you are using a portable fuel tank, disconnect the fuel hose if you will be storing or transporting the outboard motor. 1.2. 3. 11/03/07 16:32:04 31ZV1660_033
33 GEARSHIFTING AND THROTTLE OPERATION OPERATION GEARSHIFT LEVER TTOODDEECCRREEAASSEEFFRRIICCTTIIOONN TTOOIINNCCRREEAASSEEFFRRIICCTTIIOONN THROTTLE GRIP R (reverse)N (neutral) F(forward)THROTTLE FRICTION KNOB To shif t gears, turn the throttle grip to the SLOW position; then move the gearshif t lever to select the F (f orward), N (neutral), or R (reverse) gears. Turn the knob counterclockwise to decrease f riction f or easy grip rotation. Turn the knob clockwise to increase throttle grip f riction f or holding a constant speed. Use the throttle f riction knob to help hold a constant throttle setting while cruising. The engine can be started with the gearshif t lever in the N (neutral) position only. The throttle grip can be turned to the FAST position only when the gearshif t lever is in the F (f orward) position. 11/03/07 16:32:19 31ZV1660_034
34 STEERING OPERATION STEERING FRICTION BOLT TTOODDEECCRREEAASSEEFFRRIICCTTIIOONN TTOOIINNCCRREEAASSEEFFRRIICCTTIIOONN Steer by moving the tiller handle opposite the direction you want the boat to turn.Use the steering f riction bolt to help hold a steady course while cruising. Turn the bolt clockwise to increase steering friction for holding a steady course. Turn the bolt counterclockwise to decrease f riction f or easy turning. 11/03/07 16:32:33 31ZV1660_035
35 CRUISING Engine SpeedTransom Angle OPERATION CORRECT GIVES MAXIMUM PERFORMANCE Transom Angle (Cruising) ROUGH WAVES OUTBOARD MOTOR ANGLE ADJUSTED TOO LOWOUTBOARD MOTOR ANGLE ADJUSTED TOO HIGH OUTBOARD MOTOR ANGLE ADJUSTED CORRECTLY Excessive transom angle during operation can cause propeller ventilation, overheating, and water pump damage. This type of damage is not covered by the (p. ). For rough water conditions or large waves, slow down to prevent the propeller from rising out of the water. For best f uel economy, limit the throttle opening to 80%. Use the throttle f riction control (p. ) to help you hold a steady speed.Install the outboard motor at the best transom angle for stable cruising and maximum power. Transom angle too large: Causes boat to ‘‘squat.’’ It is necessary to adjust the transom angle of the outboard motor to compensate for changes in boat load, weight distribution, water conditions, or propeller selection. Transom angle too small: Causes boat to ‘‘bow steer.’’ Under normal running conditions, the boat will perform best when the antiventilation plate is level with the water surf ace. When cruising into a high wind, adjust the outboard motor down slightly to level the boat and improve stability. With a tail wind, adjust the outboard motor up slightly (p. ).Distributor’s Limited Warranty 33 25 84 11/03/07 16:32:46 31ZV1660_036
36 SHALLOW WATER OPERATION OPERATION 18° ENGINE COVER GRIP Do not use the tiller handle as a lever to raise the outboard motor. Applying excessive f orce to the tiller handle can damage it.An excessive tilt angle during operation can cause propeller ventilation, overheating, and water pump damage. This type of damage is not covered by the (p. ). When operating in shallow water, tilt the outboard motor, using the tilt lever, so the propeller and gear case won’t hit the bottom.To tilt the outboard motor, raise the outboard motor to the 30° position by pulling on the engine cover grip. While the outboard motor is tilted, proceed at a low speed, and do not operate the outboard motor in reverse. The outboard motor will rise suddenly if operated in reverse.Distributor’s Limited Warranty Monitor water flow from the cooling system indicator (p. ) to be sure the outboard motor is not tilted so high that the water intakes are out of the water.18 84 11/03/07 16:32:55 31ZV1660_037
37 MOORING, BEACHING, LAUNCHING OPERATION 38°, 58° (when mooring) ENGINE COVER GRIP TILT LEVER To return the outboard motor to the normal operating position, raise the outboard slightly by pulling on the engine cover grip, then pull the tilt lever to release the outboard, and then slowly lower the outboard motor.Bef ore tilting up, leave the outboard motor in the running position f or one minute after stopping the engine to drain the water from inside the engine. To raise the outboard motor out of the water while the boat is moored, or f or maximum clearance when beaching or launching, tilt the outboard motor to the 38° or 58° position. Raise and lower the outboard motor as described on p. . Stop the engine bef ore tilting the outboard motor. The 38° or 58° position is not an operating position. Stop the engine and disconnect the fuel hose from the outboard motor bef ore tilting the outboard motor. 36 11/03/07 16:33:08 31ZV1660_038
Improperly maintaining this outboard motor or failure to correct a problem before operation can cause a malfunction in which you could be seriously hurt or killed. Always follow the inspection and maintenance recommendations and schedules in this Owner’s Manual. 38 THE IMPORTANCE OF MAINTENANCE Maintenance, replacement, or repair of the emission control devices and systems may be perf ormed by any marine engine repair establishment or individual, using parts that are ‘‘certif ied’’ to EPA standards. SERVICING YOUR OUTBOARD MOTOR Proper maintenance is essential f or safe, economical, and trouble-free operation. It will also help reduce air pollution.To help you properly care for your outboard motor, the following pages include a maintenance schedule, routine inspection procedures, and simple maintenance procedures using basic hand tools. Other service tasks that are more difficult or require special tools are best handled by professionals and are normally performed by a Honda technician or other qualified mechanic. The maintenance schedule applies to normal operating conditions. If you operate your outboard motor under unusual conditions, consult an authorized Honda Marine dealer for recommendations applicable to your individual needs and use.Remember that your authorized Honda Marine dealer knows your outboard motor best and is f ully equipped to maintain and repair it. To ensure the best quality and reliability, use only new, Honda Genuine parts or their equivalents for repair and replacement. 11/03/07 16:33:16 31ZV1660_039