honda cr v 19997 2000 User Manual

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15. Remove the brake booster vacuum hose, fuel return
hose and vacuum hose.
97 - 98 modals:
BRAKE BOOSTERVACUUM HOSEol
FUEL RETURNHOSE
99 - 00 modob:
BRAKE BOOSTERVACUUM HOSE
16. Remove the throttle cable by loosening the locknut,
then slip the cable end out of the accelerator link-
age. Take care not to bend the cable when remov-
ing it. Always replace any kinked cable with a new
one.
97 - 98 modeb:
99 - 00 modob:
THROTTLECABLEADJUSTINGNUT
(contd)
5-5
LOCKNUT
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Engine Removal/lnstallation
Removal (contd)
17. Disconnect the power steering pressure {psp} switchconnector, and remove the wire harness clamo.
Remove the slave cylinder and clutch hose bracket(Mrr).
NOTE:
. Do not disconnect the pipe/hose assembly.. Do not operate the clutch pedal once the slavecylinder has been removed.. Take care not to bend the pipe/hose assembly.
5-6
18.
19. Disconnect the transmission ground cable (M/T).
Remove the cotter pins, then remove the steelwashers, plastic washers, shift...

22. Remove the radiator caP.
!@ use care when removing the radiatol
cap to avoid scalding by hot coolani or steam.
23. Raise the hoist to full height
24. Remove the front tires/wheels.
25. Remove the guard bar and splash shield.
8 x 1.25 mm2,1 N.m {2.4 kgf,m, 17 lbl ft)6x1.0mm9.8 N.m {1.0 kgf.m, GUARD BAR7.2 tbf.rr)
Loosen the drain plug in the radiator. Drain the
engine coolant (see page 10-51.
Drain the transmission oil or fluid. Reinstall the drain
plug using a new washer lsee section 13 (M/T) or...

Engine RemovaUlnstallation
OOI{TROL PI
Removal (contdl
31. Remove the shift cable. Take care not to bend the
cable when removing it. Always replace any kinked
cable with new one (Afl-).
SNAP PIN
sHtFT CABttOOVEB
8 x 1.25 mmt2 N.m 12.2 lgtrl,,16 tbf.ftl
Remove the right damper fork (see section 18).
Disconnect the suspension lower arm ball joints (see
section 18),
Remove the driveshafts (see section t6). Coat allprecision-finished surface with clean engine oil. Tieplastic bags over the driveshaft ends....

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38. Remove the upper and lower radiator hoses and
heater hoses.
39. Remove the transmission ground cable and hose
clamp (A,/T).
GBOUI{DCABLE 6x 1,0 mm11 N.m 11.1 lofm,I tbf.ftl
40. Remove the ATF cooler hoses, then plug the ATF
cooler hoses and, n lAfI).
rt,
BT
6xl,0mm
A/C HOSE
41.
42.
Remove the radiator (see page 104).
Remove the IVC hose clamp.
9.8 m lt.o klt m,l.2tutal
(contd)
5-9
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Engine RemovaUlnstallation
Removal (contdl
43. Attach the chain hoist to the engine.
5-10
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44. Remove the left and right front mounts and brackets
Replace.
M/T:
MOUNT/BRACKET
Alf I
45. Remove the rear mount bracket mounting bolt.
REAB MOUNT
UPPER
47. Remove the transmission mount bracket, then remove
the transmission mount.
46. Remove the uDper bracket.
Check that the engine^ransmission is completely free
of vacuum hoses, fuel and coolant hoses, and electri-
calwiring.
Slowly raise the engine approximately 150 mm (6 in)
Check once again that all hoses and wires are discon-
nected from the...

En gine Removal/lnstallation
Installation
Bracket Bolts Torque Specifications:
10 x 125 mmil,a t*m {4.5 tgtm,d, tbtft)
8 r 1.25 mm24 N.m 12.4 kg{.m;17 tbt frl
10 x 1.25 mrn,L il.tn {1.5 tgt m, :|:l lbfft}
P/S PUMPBRACKET
SIDE EIIGII{EiOUT{T BRACKET
10 x 1.25 mm54 t$m 15.5 tgfm,iO lbflrl
ALTERI{ATORBNACKET
A/C @MPRESSORBRACIGT
t0 r 125 ]nma,l t+Jn ll.5 lgf-rn,3 tbf{tl
5-12
t t 1.25 m.D2a tn (2,4 kgt ft,17 tbtftl
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Engine Installation:
lnstall the engine in the reverse order of removal.
Reinstall the mount bolts/nuts in the following sequence
Failure to follow these procedures may cause excessrve
noise and vibration. and reduce bushing life.
1. Install the transmission mount and bracket. then
tighten the bolts on the frame side. Do not tighten
the bolts/nuts on the transmission side.
A/T:
12 x 1.25 mm6,a N.m 16.5 kgtr.m,47 tbt f0
R
R
TM{SMISSIONMOUNT
M/T:
TRANSMISSIONMOUNT BRACKEY
TRANSMISSIONMOUNT
12 x 1.25 mm64...

En gine RemovaUlnstallation
Installation (contd)
4. Tighten the bolt/nuts on the transmission mountbracket in the numbered sequence.
AIT:
@ 12 x 1.25 mm?4 N.m {t.5 kgt.h,5,4lbf.ftl
O 12 x 1.25 mm6l .m (6.5 kgt m,47 tbt{r}
M/T:
i?. 12 x 1.25 mm74 N.m {7.5 kgfm.s/r tbr.ftl
,,.....\.L}
@...,..4:
a1l 12 x 1.25 mm64 N.m {6.5 kgf.m,47 lbf.ft)
5-14
5. Tighten the rear mount bracket mounting bolt.
59 N.m {6.0 lglm, ait lbf.ftlReplace.
12 x 1.25 mm
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