Haynes Yamaha Xv V Twins Manual

7B-2 
Chapter 7 Part B Frame and bodywork (XV700-1100 models)

4.1 Remove one mounting nut, detach the prop rod and remove

the other mounting nut 
5.1a The sidestand spring must be properly connected

and in good condition

removing the right rear footpeg assembly on an early shaft drive

model, support the exhaust system and unbolt the footpeg from the

frame (the same boit also secures an exhaust bracket).

3 To remove a footpeg assembly on chain drive models, remove the

pivot bracket nut and washer...

Chapter 7 Part B Frame and bodywork (XV700-1100 models)

7B-3

8 Front fender/mudguard - removal and installation

Early models

Refer to illustrations 8.1 and 8.2

1 The front fender/mudguard on early models is bolted to the forks

(see illustration). If the upper fender/mudguard bolts will come all the

way out without striking the wheel rim, it wont be necessary to remove

the front wheel. If they wont, remove the front wheel (see Chapter 6).

2 Disconnect the lower end of the speedometer cable from...

7B-4 
Chapter 7 Part B Frame and bodywork (XV700-1100 models)

Notes 

8A-1

Chapter 8 Part A

Electrical system (XV535 models)

Contents

Section

Alternator Cover, stator. rotor and regulator/rectifier - removal

and installation 28

Battery - charging 4

Battery - inspection and maintenance 3

Brake light switches - check and replacement 12

Carburetor heater (1994 UK models) - testing 31

Charging system - output test 27

Charging system testing - general information and precautions... 26

Clutch switch - check and replacement 20

Electrical troubleshooting 2

Fuel tap...

8A-2 
Chapter 8 Part A Electrical system (XV535 models)

Specifications

Battery type 12 v, 12 Ah

Fuse specifications

Main

1987 through 1990 models 20 amps

1991-on models 30 amps

All others

1987 through 1990 models 10 amps

1991-on models 15 amps

Charging system

Statorcoil resistance 0.34 to 0.42 ohms

Charging system output 14 to 15 volts at 5,000 rpm

Starter

Starter commutator diameter

Standard 28 mm (1.1 inch)

Minimum 27 mm (1.06 inch)

Mica undercut 1.6 mm (0.063 inch)

Starter brush...

Chapter 8 Part A Electrical system (XV535 models)

8A-3

1 General information

The machines covered by this manual are equipped with a 12-volt

electrical system.

The charging system on XV535 models uses a rotor with

permanent magnets that rotates around a stator coil of copper wire.

This produces alternating current, which is converted to direct current

by the regulator/rectifier. The regulator/rectifier also controls the

charging system output.

An electric starter mounted to the front of the...

8A-4 
Chapter 8 Part A Electrical system (XV535 models)

5.1a The main and accessory fuses are

located in a fuse block under the seat

(this is an early model)... 
5.1b ... and this is a later model 
5.1c Lift the cover for access to the fuse

(early model shown)

brush or knife and emery paper. Reconnect the cables and apply a thin

coat of petroleum jelly to the connections to slow further corrosion.

5 The battery case should be kept clean to prevent current leakage,

which can discharge the battery...

Chapter 8 Part A Electrical system (XV535 models) 
8A-5

7.1a Remove the headlight cover

screws (arrows) .. . 
7.1b ... tilt the cover out of the

headlight assembly and disconnect

the wiring connector 
7.2a Unscrew the retainer,

7.2b ... and lift the bulb out; dont touch the glass on the

new bulb

6 Lighting system - check

1 The battery provides power for operation of the headlight,

taillight, brake light, license plate light, instrument and warning lights. If

none of the lights operate, always...

8A-6 
Chapter 8 Part A Electrical system (XV535 models)

8.3 The headlight adjusting screws are

located on either side of the headlight

assembly; the vertical adjusting screw is

at the lower right (arrow); the horizontal

adjusting screw is at the upper left 
9.2 Remove the pivot bolt and nut at the

bottom (arrows) and the mounting bolt

inside the headlight assembly 
10.2 Press the bulb into the socket and

turn it counterclockwise (anti-clockwise

to remove

10.5 Remove the lens screws (arrows)...

Chapter 8 Part A Electrical system (XV535 models) 
8A-7

11.3 The turn signal relay/cancel unit is

located behind the right front side cover;

its part of the relay assembly and can be

identified by its wire colors 
12.5 To remove the brake light switch,

insert a tool into the hole under the

bracket and release the retainer 
12.8 Disconnect the brake light switch

spring, loosen the locknut and compress

the prongs to detach the switch from

the bracket

11 Turn signal circuit - check

Refer to...