Haynes Yamaha Xv V Twins Manual

6B-18 
Chapter 6 Part B Brakes, wheels and tires (XV700-1100 models)

12.11c Make sure the tire clears the swingarm 
13.4 If necessary, unbolt the clutch hub and remove it

d) Tighten the axle nut to the torque listed in this Chapters Specifi-

cations. Install a new cotter pin, tightening the axle nut an

additional amount, if necessary, to align the hole in the axle with

the castellations on the nut.

e) Tighten the axle pinch bolt to the torque listed in this Chapters

Specifications.

f) Make sure...

TIRE CHANGING SEQUENCE - TUBELESS TIRES

Deflate tire. After releasing beads, push tire bead into well of

rim at point opposite valve. Insert lever next to valve and work

bead over edge of rim.

When first bead is clear, remove tire as shown.

Work first bead over the rim flange. 
Use two levers to work bead over edge of rim. Note use of

rim protectors.

Before installing, ensure that tire is suitable for wheel. Take

note of any sidewall markings such as direction of

rotation arrows.

Use a tire...

6B-20 
Chapter 6 Part B Brakes, wheels and tires (XV700-1100 models)

13.5e Drive in new bearings with a bearing driver or a socket

the same diameter as the bearing outer race 
14 Tires - general information

Tubed tires

1 Tires with tubes are used on models equipped with wire spoke

wheels. Information and tire changing procedures for tubed tires are

provided in Part A of this Chapter.

Tubeless tires

2 Tubeless tires are used as standard equipment on models with

cast wheels. They are generally...

7A-1

Chapter 7 Part A

Frame and bodywork (XV535 models)

Contents

Section

Backrest and shock absorber cover - removal and installation 10

Footpegs and pads - removal and installation 3

Frame - inspection and repair 2

Front fender/mudguard - removal and installation 11

General information 1

Lower left frame cover - removal and installation 4 
Section

Rear fender - removal and installation 12

Seat - removal and installation 7

Side covers - removal and installation 9

Sidestand - maintenance 5...

7A-2 
Chapter 7 Part A Frame and bodywork (XV535 models)

3.5 Remove the footpeg mounting bolts

(early models) 
3.6 Remove the clip, washer and clevis

pin (arrow) 
3.7 The rear footpegs are bolted to the

brackets; the brackets are bolted to

the frame

A Footpeg mounting bolt

B Bracket bolts

3.8a Make sure there are match marks on

the shift shaft and lever, then loosen the

pinch bolt (arrow); remove the rear

mounting nut... 
3.8b ... and front mounting bolt...

3.8c ... and detach the bracket...

Chapter 7 Part A Frame and bodywork (XV535 models)

7A-3

3.9a Detach the pedal return spring,

disconnect the brake cable and remove

the snap-ring to detach the brake pedal

from the bracket 
3.9b Follow the wiring harness from the

brake light switch and disconnect the

connector; remove the mounting

nut (arrow)... 
3.9c ... and the mounting bolt at

the front

4.2a Remove the nut at the bottom ...

4.2b ... and the bolt at the top to detach

the lower left frame cover from the frame 
5.1 Make sure...

7A-4 
Chapter 7 Part A Frame and bodywork (XV535 models)

7.1 Remove one of the mounting bolts . . . 
7.2a ... pull out the clip, remove the

washer and separate the support from

its bracket... 
7.2b ... then remove the other mounting

bolt to detach the seat

7.4 Lift the passenger seat off... 
7.5 ... and remove the mounting bolts to

detach the riders seat 
8.2 Remove the front mounting bolt on

each side and detach the rear of the top

cover from the bike

9.1 Remove the bolt from the mounting tab...

Chapter 7 Part A Frame and bodywork (XV535 models) 
7A-5

9.2a Remove the mounting

bolts (arrows). . . 
9.2b ... and pull the hoses (if equipped)

off the fittings on the back side of

the bracket 
9.3a Remove the mounting bolt at the

upper rear ...

9.3b ... and at the lower front 
10.1a Remove the backrest mounting

bolts on each side ... 
10.1b ... dont lose the washer

and spacers

10.2a Remove the mounting bolt at the rear on each side ... 
10.2b ... these thread into special nuts that fit inside...

7A-6 
Chapter 7 Part A Frame and bodywork (XV535 models)

10.3 Remove the screw and washer to

detach the shock absorber cover 
11.2a The fender mounting bolts are

accessible from inside the fender 
11.2b Lift the fender off toward the front

of the motorcycle

12.3a Unbolt the inner rear fender panel at the bottom ... 
12.3b ... and disengage the tabs at the top

3 The shock absorber covers are retained by two screws and

washers on each side. On models with a backrest, the rear screw

forms the...

7B-1

Chapter 7 Part B

Frame and bodywork (XV700-1100 models)

Contents

Section

Footpegs and pads - removal and installation 3

Frame - inspection and repar 2

Front fender/mudguard - removal and installation . 8

General information 1

Rear fender/mudguard - removal and installation 9 
Section

Seat - removal and installation 4

Side covers - removal and installation 7

Sidestand and centerstand - maintenance 5

Sidestand and centerstand - removal and installation 6

3.2a On early shaft drive...