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Global Garden Products Lawn Mower 102 - 122 102 - 122 Hydro Instructions Manual

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    							102 - 122
    7.15.0
    ELECTRICAL DIAGRAMS
    
    
    
    7 / 8
    WORKSHOP MANUAL
    page from 
    2006to  ••••
    3/2006© by GLOBAL GARDEN PRODUCTS
    TC•
    TX
    ➤Models with electromagnetic engagement- 8 led
    1Electronic card2Engine2aGenerator2bStarter2cEngine stop2dCarburettor2eOil2fStarter relay3Battery5Key ignition switch7Brake microswitch8Grasscatcher microswitch9Microswith operator present10aNeutral microswitch  (➤Mechanical drive models)10bNeutral microswitch  (➤Hidrostatic drive models)11Grass-catcher full microswitch12Recharge connector13Lightss switch14Lights15Hour counter16Clutchswitch17Clutch18Fuel tank19a10 A Fuse19b25 A Fuse20Recharge relay21Recharge regulator
    CABLE COLOURS
    BK
    BlackBLBlueBRBrownGYGreyOROrangeRERedVIVioletYWYellowWHWhite
    18
    CN 4
    16
    17
    16
    15
    14
    1312111098761
    2
    3
    4
    5 CN 3 CN 2CN 1BK
    18
    18
    7 10
    11 3 2
    1413 15 5
    RE
    BK
    BK
    YWWH BL
    BK
    BL
    BL BL
    12
    BR
    BK
    BK
    BKBK
    BKRE RE
    RE
    VIVI BKBL
    BR
    BRBR
    BR BK BK
    OR
    OR YW
    BK
    BK GY
    WH
    WH BK BKGY
    BL YW BK
    BK
    9
    25722413/1
    BR
    BK
    BLBL
    BRWH17
    OR
    BKBK
    BL
    BR
    BR BL
    BLBR
    BR
    BR
    YW
    NC
    NOC
    BLBL
    BL
    f
    BK
    BK
    acde
    b
    20 19a
    21
    WH
    BK
    BR
    RE RE RE WH
    19b
    7
    ➤Engines: Honda GCV 530
    Honda GXV 610
    10b11810a9167 
    						
    							102 - 122
    7.15.0
    ELECTRICAL DIAGRAMS
    
    
    
    8 / 8
    WORKSHOP MANUAL
    page from 
    2006to  ••••
    3/2006© by GLOBAL GARDEN PRODUCTS
    TC•
    TX
    18
    CN 4
    17
    16
    15
    14
    1312111098761
    2
    3
    4
    5 CN 3 CN 2CN 1BK
    18
    18
    7 10
    11 3 2
    1413 15 5
    RE
    BK
    BK
    YWWH BL
    BK
    BL
    BL BL
    12
    BR
    BK
    BK
    BKBK
    BKRE RE
    RE
    VIVI BKBL
    BR
    BR BR
    BR BK BK
    OR
    OR YW
    BK
    BK GY
    WH
    WH BK BKGY
    BL YW BK
    BK
    9
    25722412/1
    BR
    BK
    BLBL
    BRWH
    BK
    BL
    BLBR
    BR
    BR
    YW
    NC
    NOC
    BLBL
    BL
    f
    BK
    acde
    b
    20 19a
    21
    WH
    BK
    BR
    RE RE RE WH
    19b
    BL
    BR6
    BR
    8➤Models with lever operated engagement - 8 led
    1Electronic card2Engine2aGenerator2bStarter2cEngine stop2dCarburettor2eOil2fStarter relay3Battery5Key ignition switch6Blades microswitch7Brake microswitch8Grasscatcher microswitch9Microswith operator present10aNeutral microswitch  (➤Mechanical drive models)10bNeutral microswitch  (➤Hidrostatic drive models)11Grass-catcher full microswitch12Recharge connector13Lightss switch14Lights15Hour counter18Fuel tank19a10 A Fuse19b25 A Fuse20Recharge relay21Recharge regulator
    CABLE COLOURS
    BK
    BlackBLBlueBRBrownGYGreyOROrangeRERedVIVioletYWYellowWHWhite
    ➤Engines: Honda GCV 530
    Honda GXV 610
    10b11810a697 
    						
    							102 - 122
    7.15a.0
    ELECTRICAL DIAGRAMS
    
    
    
    1 / 3
    WORKSHOP MANUAL
    page from 
    2006to  ••••
    3/2006© by GLOBAL GARDEN PRODUCTS
    TC•
    TX
    1Electronic card2Engine2aGenerator2bStarter2cEngine stop2dCarburettor2eOil3Battery4Starter relay5Key ignition switch6Blades microswitch (➤Models with lever operated engagement)7Brake microswitch8Grasscatcher microswitch9Microswith operator present10aNeutral microswitch  (➤Mechanical drive models)10bNeutral microswitch  (➤Hidrostatic drive models)11Grass-catcher full microswitch12Recharge connector13Lightss switch14Light16Clutchswitch (➤Models with electromagnetic engagement)17Clutch (➤Models with electromagnetic engagement)18Fuel tank19a10 A Fuse19b25 A Fuse19c15 A Fuse (➤Models with electric tipping)22Actuator (➤Models with electric tipping)
    CABLE COLOURS
    BK
    BlackBLBlueBRBrownGYGreyOROrangeRERedVIVioletYWYellowWHWhite
    16
    8 7
    10
    11
    2 4
    14 135
    12
    17
    AVV +Bt Mot.Avv
    GND
    1
    2
    3
    41
    3
    BLBKORWHBKWHVIORYWYWBRGYVIYGVI
    9
    BKBK
    BK
    BL
    123456789 10
    11 12
    13
    14
    15
    16
    17
    18
    19
    20
    BLOROR
    OR
    WH
    BL
    BR
    6
    BKBK
    BK
    NO
    BKBK
    RE
    REBR
    BR
    RE
    RERE
    WH
    WHRE
    BL
    BLBL
    BR
    VI
    18
    22
    BK
    BK
    BK
    cde
    a
    b
    RE
    BL
    BR
    BKGY
    BLBKBK
    BK
    BK
    BL
    BKWH
    BK
    BKBK
    YG
    YW
    YWBLBK
    BKBKBKBKBKBK
    19a 19b 19c
    BKRERERE
    RE
    BKRE
    BK
    OR
    YW
    1
    ➤Motori: B&S Intek V-Twin Mod. 407777
    B&S Intek OHV Mod. 31G777
    B&S I/C OHV Mod. 21A907
    B&S I/C OHV Mod. 282H07
    10b11810a91676 
    						
    							102 - 122
    7.15a.0
    ELECTRICAL DIAGRAMS
    
    
    
    2 / 3
    WORKSHOP MANUAL
    page from 
    2006to  ••••
    3/2006© by GLOBAL GARDEN PRODUCTS
    TC•
    TX
    16
    8 7
    10
    11
    2f
    14 135
    12
    17
    AVV +Bt Mot.Avv
    GND
    1
    2
    3
    41
    3
    BLBKORWHBKWHVIORYWYWBRGYVIYGVI
    9
    BKBK
    BK
    BL
    123456789 10
    11 12
    13
    14
    15
    16
    17
    18
    19
    20
    BLOROR
    OR
    WH
    BL
    BR
    6
    BKBK
    BK
    NO
    BKBK
    RE
    REBR
    BR
    RE
    REREWHRE
    BL
    BLBL
    BR
    VI
    18
    22
    BK
    BK
    BK
    cd
    a
    b
    RE
    BL
    BR
    BKGY
    BLBKBK
    BK
    BK
    BL
    BKWH
    BK
    BKBK
    YG
    YW
    YW
    BLBK
    BKBKBKBKBK
    19a 19b 19c
    WH
    BKRERERE
    RE
    RE
    BK
    OR
    YW
    2
    1Electronic card2Engine2aGenerator2bStarter2cEngine stop2dCarburettor2eOil2fStarter relay3Battery5Key ignition switch6Blades microswitch (➤Models with lever operated engagement)7Brake microswitch8Grasscatcher microswitch9Microswith operator present10aNeutral microswitch  (➤Mechanical drive models)10bNeutral microswitch  (➤Hidrostatic drive models)11Grass-catcher full microswitch12Recharge connector13Lightss switch14Lights18Fuel tank19a10 A Fuse19b25 A Fuse19c15 A Fuse (➤Models with electric tipping)22Actuator (➤Models with electric tipping)
    CABLE COLOURS
    BK
    BlackBLBlueBRBrownGYGreyOROrangeRERedVIVioletYWYellowWHWhites
    ➤Motori: Kohler Command Mod. CV 22S
    Kohler Courage Mod. SV540S
    Kohler Courage Mod. SV480S
    10b11810a91676 
    						
    							102 - 122
    7.15a.0
    ELECTRICAL DIAGRAMS
    
    
    
    3 / 3
    WORKSHOP MANUAL
    page from 
    2006to  ••••
    3/2006© by GLOBAL GARDEN PRODUCTS
    TC•
    TX
    1Electronic card2Engine2aGenerator2bStarter2cEngine stop2dCarburettor2eOil3Battery4Starter relay5Key ignition switch6Blades microswitch  (➤Models with lever operated engagement)7Brake microswitch8Grasscatcher microswitch9Microswith operator present10aNeutral microswitch (➤Mechanical drive models)10bNeutral microswitch (➤Hidrostatic drive models)11Grass-catcher full microswitch12Recharge connector13Lightss switch14Lights16Clutchswitch (➤Modelli con innesto elettromagnetico)17Clutch (➤Modelli con innesto elettromagnetico)18Fuel tank19a10 A Fuse19b25 A Fuse19c15 A Fuse (➤Models with electric tipping)20Recharge relay21Recharge regulator22Actuator (➤Models with electric tipping)
    CABLE COLOURS
    BKBlackBLBlueBRBrownGYGreyOROrangeRERedVIVioletYWYellowWHWhite
    16
    8 7
    10
    11
    2 4
    14 135
    12
    17
    AVV +Bt Mot.Avv
    GND
    1
    2
    3
    41
    3
    BLBKORWHBKWHVIORYWYWBRGYVIYGVI
    9
    BKBK
    BK
    BL
    123456789 10
    11 12
    13
    14
    15
    16
    17
    18
    19
    20
    BLOROR
    OR
    WH
    BL
    BR
    6
    BKBK
    BK
    NO
    BKBK
    RE
    REBR
    BR
    RE
    REREWHRE
    BL
    BLBL
    BR
    VI
    18
    22
    BK
    BK
    BK
    RE
    BL
    BR
    BKGY
    BLBKBK
    BK
    BK
    BL
    BKWH
    BK
    BKBK
    YG
    YW
    YWBLBK
    BKBKBKBKBKBK
    19a 19b 19c
    2021
    WH
    cdea
    b
    BL
    WH
    BKRERERE
    RE
    BKRE
    BK
    OR
    YW
    3
    ➤Motori: Honda GCV 530
    Honda GXV 610
    10b11810a91676 
    						
    							102 - 122
    8.1.1
    SUMMARY OF TIGHTENING TORQUES
    
    
    
    1 / 1
    WORKSHOP MANUAL
    page from 
    2000to  ••••
    8.1 SUMMARY OF TIGHTENING TORQUES
    Below are the specified tightening torques for the
    fixing bolts on the main parts.  
    1Screws for engine fastening  ........... 25 ÷ 30 Nm
    2Screw for pulley .............................. 45 ÷ 50 Nm
    3Screws for rear axle fastening  ........ 25 ÷ 30 Nm
    4Blade pulley screws  ....................... 25 ÷ 30 Nm
    5Flanged support fixing nuts ............ 25 ÷ 30 Nm
    6Screw for blade  .............................. 45 ÷ 50 Nm
    Every section in this manual gives values for all the
    components involved in each operation.
    3/2003
    14
    6523
    © by GLOBAL GARDEN PRODUCTS
    TC•
    TX 
    						
    							TC•
    TX
    © by GLOBAL GARDEN PRODUCTS
    102 - 122
    8.2.2- SUMMARY OF MAIN ASSEMBLY
    AMOUNTS AND CHECKS
    
    
    1 / 4
    WORKSHOP MANUAL
    page from 
    2006to  ••••
    3/2006
    8.2 SUMMARY OF MAIN ASSEMBLY AMOUNTS AND CHECKS
    1
    Frame
    2Cutting deck
    3Steering geometry
    4Drive belt development
    5Blades control belt development
    6Blades connection belt development
    7Gearbox control rod assembly (➤in mechanical drive models)
    8Drive control rod assembly (➤in hydrostatic drive models)
    9Drive rod assembly (➤in mechanical drive models)
    1  
    						
    							TC•
    TX
    © by GLOBAL GARDEN PRODUCTS
    102 - 122
    8.2.2- SUMMARY OF MAIN ASSEMBLY
    AMOUNTS AND CHECKS
    
    
    2 / 4
    WORKSHOP MANUAL
    page from 
    2006to  ••••
    3/2006
    3
    2   
    						
    							TC•
    TX
    © by GLOBAL GARDEN PRODUCTS
    102 - 122
    8.2.2- SUMMARY OF MAIN ASSEMBLY
    AMOUNTS AND CHECKS
    
    
    3 / 4
    WORKSHOP MANUAL
    page from 
    2006to  ••••
    3/2006
    5
    ➤Models 122
    ➤Models 102
    ➤Models with
    engagement by
    lever
    4
    ➤Hydrostatic drive models
    ➤Mechanical drive models   
    						
    							TC•
    TX
    © by GLOBAL GARDEN PRODUCTS
    102 - 122
    8.2.2- SUMMARY OF MAIN ASSEMBLY
    AMOUNTS AND CHECKS
    
    
    4 / 4
    WORKSHOP MANUAL
    page from 
    2006to  ••••
    3/2006
    7
    9
    8
    6     
    						
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