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Global Garden Products Lawn Mower 102 - 122 102 - 122 Hydro Instructions Manual
Global Garden Products Lawn Mower 102 - 122 102 - 122 Hydro Instructions Manual
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102 - 122 7.10.1- CARE AND MAINTENANCE OF THE SEALED BATTERY 1 / 1 WORKSHOP MANUAL page from 2000to •••• 4/2005 7.10 CARE AND MAINTENANCE OF THE SEALED BATTERY A) General information In a sealed “dual” battery, the electrolyte for each element is carefully measured out during manufacture and sealed at source, in order to ensure maximum performance during the battery’s entire life. With a battery of this type, it is not necessary to add water or acid, and the cover must never be opened or removed. B) Recommendations for correct use To keep the battery performing at optimum levels and to increase its life, various precautions should be taken: –always keep the battery fully charged; –always recharge a flat battery within 1 month, otherwise the elements could be damaged and no longer able to take the charge (sulphated); –always recharge the battery before and after periods of prolonged inactivity or storage. WARNING! Only recharge with a constant voltage battery charger. Use of other types of battery charger could damage the battery. C) Rules for recharging the battery Recharging is a particularly important operation for the life of the battery and must be carried out according to these instructions: –do not recharge the battery when its case is broken or damaged; –carefully read the instructions for using the battery charger and the battery; –use a suitable battery charger; –recharge at a room temperature of between +10 and +30 °C; –check that the battery does not heat to beyond 50 °C while recharging. If it should do so, stop recharging immediately and dispose of the battery since it will be unusable. With the battery disconnected (and at rest for at least 12 hours) and the tester in voltmeter function, measure the voltage between the terminals. The amount given (open circuit voltage) gives an indication of the opera- tions to be carried out, as per the following table: Check the battery voltage at least 12-24 hours after recharging. © by GLOBAL GARDEN PRODUCTS TC• TX Battery voltage with open circuitBattery stateOperation to be carried out > 12.6 VoltFully chargedNone < 12.4 VoltFlatRecharge
102 - 122 7.11.1 FITTING SAFETY MICROSWITCHES 1 / 1 WORKSHOP MANUAL page from 2003to •••• 3/2003© by GLOBAL GARDEN PRODUCTS TC• TX 7.11 FITTING SAFETY MICROSWITCHES IMPORTANT If the microswitches are to function correctly, it is important to follow the exact assembly positions by referring to the drawings that indicate the various usages of each type. A = Free B = Activated Adjust the seat safety microswitch (1)only by changing the position of the cam (2), after loosening the two fixing screws (3). This adjustment is correct when you have checked the following: A= seat free: the lower edge of the cam (2)should be touching the microswitch button without activat- ing it. B= seat with the driver in position: the lateral edge of the cam (2)should press the push-button, leav- ing at least 2-3 mm more travel. 11 2 AB 2 3 3 15 mm AB 2 ÷ 6 mm min. 1 mm AB 1 2
102 - 122 7.13a.0- CHECKING THE OPERATION OF THE BAG EMPTYING CONTROL 1 / 1 WORKSHOP MANUAL page from 2006to •••• 7.13a CHECKING THE OPERATION OF THE BAG EMPTYING CONTROL The following conditions must be ensured to make this check: –key set to «ON», –connector CN2 connected, –operator seated, –blades disengaged. The check is made with the tester in Voltmeter mode (0 ÷ 20 Volts DC) and with the probes on the connector (2)output cabling terminals. When one of the two keys is pressed the instrument reading shows the battery voltage (positive or nega- tive); this value must never fall below 11.5 Volts. If no power is detected it means that the 15 A fuse has blown or that there is a fault in the actuator board. 3/2006 1 1 2 3 4 111 212 313 414 515 616 717 818 919 1020CN2CN1 © by GLOBAL GARDEN PRODUCTS TC• TX
102 - 122 7.14a.0- REPLACING THE CLOCK’S BUFFER BATTERY 1 / 1 WORKSHOP MANUAL page from 2006to •••• 7.14a REPLACING THE CLOCK’S BUFFER BATTERY NOTE - The lower panel/board group guard, fixed by two nuts, must be removed to carry out this operation. Use a screwdriver to remove the flat battery (1). Only use 3 Volt 24 mm Ø batteries of types CR 2450 or CR 2430. When fitting the new battery make sure that the end marked «+» faces towards the check spring. 3/2006 11 © by GLOBAL GARDEN PRODUCTS TC• TX
TC• TX © by GLOBAL GARDEN PRODUCTS 102 - 122 7.15.0 ELECTRICAL DIAGRAMS 1 / 8 WORKSHOP MANUAL page from 2006to •••• 3/2006 18 CN 4 16 17 16 15 14 1312111098761 2 3 4 5 CN 3 CN 2CN 1BK 18 18 7 10 11 3 2 4 1413 15 5 RE BK BK YWWH BL BK BL BL BL BK 12 BR BK BKBK BKBK BKRE RE RERE VIVI BK REBL BR BRBR BR BK BK OR OR YW BK BK GY WH WH BK BKGY BL YW BK BK 9 25722413/1 BR BK BLBL BRWH17 OR AVV +Bt Mot. Avv GND BK BKBK BL BR BR BL BLBR BR BR YW NC NOC RE BR acde b RE WH WH 19a 19b 1➤Models with lever operated engagement - 8 led 1Electronic card2Engine2aGenerator2bStarter2cEngine stop2dCarburettor2eOil3Battery4Starter relay5Key ignition switch7Brake microswitch8Grasscatcher microswitch9Microswith operator present10aNeutral microswitch (➤Mechanical drive models)10bNeutral microswitch (➤Hidrostatic drive models)11Grass-catcher full microswitch12Recharge connector13Lightss switch14Light15Hour counter16Clutchswitch17Clutch18Fuel tank19a10 A Fuse19b25 A Fuse CABLE COLOURS BK BlackBLBlueBRBrownGYGreyOROrangeRERedVIVioletYWYellowWHWhite ➤Engines: B&S Intek V-Twin Mod. 407777 10b11810a9167
TC• TX © by GLOBAL GARDEN PRODUCTS 102 - 122 7.15.0 ELECTRICAL DIAGRAMS 2 / 8 WORKSHOP MANUAL page from 2006to •••• 3/2006 18 CN 4 17 16 15 14 1312111098761 2 3 4 5 CN 3 CN 2CN 1BK 18 18 7 10 11 3 2 4 1413 15 5 RE BK BK YWWH BL BK BL BL BL BK 12 BR BK BKBK BKBK BKRE RE RERE VIVI BK REBL BR BRBR BR BK BK OR OR YW BK BK GY WH WH BK BKGY BL YW BK BK 9 25722412/1 BR BK BLBL BRWH AVV +Bt Mot. Avv GND BK BKBK BLBR BR BL BLBR BR BR YW NC NOC acde b 6 RE BRRE WH WH 19a 19b 2➤Models with electromagnetic engagement - 8 led 1Electronic card2Engine2aGenerator2bStarter2cEngine stop2dCarburettor2eOil3Battery4Starter relay5Key ignition switch6Blades microswitch7Brake microswitch8Grasscatcher microswitch9Microswith operator present10aNeutral microswitch (➤Mechanical drive models)10bNeutral microswitch (➤Hidrostatic drive models)11Grass-catcher full microswitch12Recharge connector13Lightss switch14Lights15Hour counter18Fuel tank19a10 A Fuse19b25 A Fuse CABLE COLOURS BK BlackBLBlueBRBrownGYGreyOROrangeRERedVIVioletYWYellowWHWhites ➤Engines: B&S Intek V-Twin Mod. 407777 10b11810a697
102 - 122 7.15.0 ELECTRICAL DIAGRAMS 3 / 8 WORKSHOP MANUAL page from 2006to •••• 3/2006© by GLOBAL GARDEN PRODUCTS TC• TX ➤Models with electromagnetic engagement- 7 led 1Electronic card2Engine2aGenerator2bStarter2cEngine stop2dCarburettor2fStarter relay3Battery5Key ignition switch7Brake microswitch8Grasscatcher microswitch9Microswith operator present10aNeutral microswitch (➤Mechanical drive models)10bNeutral microswitch (➤Hidrostatic drive models)11Grass-catcher full microswitch12Recharge connector13Lightss switch14Lights15Hour counter16Clutchswitch17Clutch18Fuel tank19a10 A Fuse19b25 A Fuse CABLE COLOURS BK BlackBLBlueBRBrownGYGreyOROrangeRERedVIVioletYWYellowWHWhite 18 CN 4 16 17 16 15 14 1312111098761 2 3 4 5 CN 3 CN 2CN 1BK 18 18 7 10 11 3 2 1413 15 5 RE BK BK WH BL BK BL BL BL 12 BR BK BK BKBKRE RE VIVI BKBL BR BRBR BR BK BK OR OR YW BK BK GY WH WH BK BKGY BL BK BK 9 25722413/1 BR BK BLBL BRWH17 OR BKBK BL BR BR BL BLBR BR BR YW BK BK BK NC NOC BK AVV +Bt Mot. Avv GND acd b f RE RE BRRE WH WH 19a 19b 3 ➤Engines: Kohler Command Mod. CV 22S 10b11810a9167
102 - 122 7.15.0 ELECTRICAL DIAGRAMS 4 / 8 WORKSHOP MANUAL page from 2006to •••• 3/2006© by GLOBAL GARDEN PRODUCTS TC• TX 18 CN 4 17 16 15 14 1312111098761 2 3 4 5 CN 3 CN 2CN 1BK 18 18 7 10 11 3 2 4 1413 15 5 RE BK BK WH BL BK BL BL BL BK 12 BR BK BKBK BKBK BKRE RE RERE VIVI BK REBL BR BRBR BR BK BK OR OR YW BK BK GY WH WH BK BKGY BL BK BK 9 25722412/1 BR BK BLBL BRWH AVV +Bt Mot. Avv GND BK BKBK BLBR BR BL BLBR BR BR YW NC NOC acd b 6 RE BRRE WH WH 19a 19b 4➤Models with lever operated engagement - 7 led 1Electronic card2Engine2aGenerator2bStarter2cEngine stop2dCarburettor3Battery4Starter relay5Key ignition switch6Blades microswitch7Brake microswitch8Grasscatcher microswitch9Microswith operator present10aNeutral microswitch (➤Mechanical drive models)10bNeutral microswitch (➤Hidrostatic drive models)11Grass-catcher full microswitch12Recharge connector13Lightss switch14Lights15Hour counter18Fuel tank19a10 A Fuse19b25 A Fuse CABLE COLOURS BK BlackBLBlueBRBrownGYGreyOROrangeRERedVIVioletYWYellowWHWhite ➤Engines: Tecumseh Enduro Mod. OV 691 10b11810a697
102 - 122 7.15.0 ELECTRICAL DIAGRAMS 5 / 8 WORKSHOP MANUAL page from 2006to •••• 3/2006© by GLOBAL GARDEN PRODUCTS TC• TX ➤Models with electromagnetic engagement- 6 led 1Electronic card2Engine2aGenerator2bStarter2cEngine stop2dCarburettor2fStarter relay3Battery5Key ignition switch7Brake microswitch8Grasscatcher microswitch9Microswith operator present10aNeutral microswitch (➤Mechanical drive models)10bNeutral microswitch (➤Hidrostatic drive models)11Grass-catcher full microswitch12Recharge connector13Lightss switch14Lights15Hour counter16Clutchswitch17Clutch19a10 A Fuse19b25 A Fuse CABLE COLOURS BK BlackBLBlueBRBrownGYGreyOROrangeRERedVIVioletYWYellowWHWhite 18 CN 4 16 17 16 15 14 1312111098761 2 3 4 5 CN 3 CN 2CN 1BK 18 7 10 11 3 2 1413 15 5 RE BK BK WH BL BK BL BL BL 12 BR BK BK BKBKRE RE VIVI BKBL BR BRBR BR BK BK OR OR YW BK BK GY WH WH BK BKGY BL BK BK 9 25722413/1 BR BK BLBL BRWH17 OR BKBK BL BR BR BL BLBR BR BR YW BK BK BK NC NOC BK AVV +Bt Mot. Avv GND acd b f RE CHECK PANEL RE BRRE WH WH 19a 19b 5 ➤Engines: B&S Intek OHV Mod. 31G777 Kohler Courage Mod. SV540S 10b11810a9167
102 - 122 7.15.0 ELECTRICAL DIAGRAMS 6 / 8 WORKSHOP MANUAL page from 2006to •••• 3/2006© by GLOBAL GARDEN PRODUCTS TC• TX 18 CN 4 17 16 15 14 1312111098761 2 3 4 5 CN 3 CN 2CN 1BK 1 3 2 4 1413 15 5 RE BK BK WH BL BK BL BL BL BK 12 BR BK BK BK BKBK BKRE RE RERE VIVI BK REBL BK 25722412/1 BR BK BLBL BRWH BK CHECK PANEL BK acd b 18 10 BL BR BK BK OR OR YW BKGY 9 BK BLBR BR BL BLBR BR BR6 7 11 BR BR BK WH BKYW NC NOC BR BK GY WH AVV +Bt Mot. Avv GND RE BRRE WH WH 19a 19b 6➤Models with lever operated engagement - 6 led 1Electronic card2Engine2aGenerator2bStarter2cEngine stop2dCarburettor (if fitted)3Battery4Starter relay5Key ignition switch6Blades microswitch7Brake microswitch8Grasscatcher microswitch9Microswith operator present10aNeutral microswitch (➤Mechanical drive models)10bNeutral microswitch (➤Hidrostatic drive models)11Grass-catcher full microswitch12Recharge connector13Lightss switch14Lights15Hour counter19a10 A Fuse19b25 A Fuse CABLE COLOURS BK BlackBLBlueBRBrownGYGreyOROrangeRERedVIVioletYWYellowWHWhite ➤Engines: B&S I/C OHV Mod. 21A907 B&S I/C OHV Mod. 282H07 B&S Intek OHV Mod. 31G777 Tecumseh Enduro Mod. OV358 Tecumseh Enduro Mod. OV490 Kohler Courage Mod. SV480S 10b11810a697