GGP Italy SPA Lawn Tractor 71503777 2 Operators Manual
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with the clutch out! Always engage a low gear before leaving the machine stopped and unattended. For hydrostatic drive models: Go down slopes without touching the pedal (☛4.32) to take advantage of the braking effect of the hydrostatic drive when the transmission is not engaged. 5.6 TRANSPORTING If the machine is transported on a truck or trailer, use suitable equipment for lifting and an appropriate number of people for the weight involved and the type of lifting system used. The machine must never be lifted by rope and tackle. While being transported, close the fuel stopcock ( if fitted), lower the cutting deck, engage the park- ing brake and fasten the machine securely with ropes or chains to the hauling device. 5.7 ADVICE ON HOW TO OBTAIN A GOOD CUT 1. To keep a lawn green and soft with a good appearance it should be cut regu- larly without damaging the grass. 2. It is always better to cut the grass when dry. 3.The blades must be in good condition and well sharpened so that the grass is cut straight without any ragged edge that leads to yellowing at the ends. 4.The engine must run at full speed, both to ensure a sharp cut of the grass and to get the necessary thrust to push the cuttings towards the exit. 5.The frequency of mowing should be in relation to the rate of growth of the grass, which should not be left to grow too much between one cut and the next. 6.During hot and dry periods, the grass should be cut a little higher to prevent the ground from drying out. ➤ !WARNING! ➤ EN 30HOW TO USE THE MACHINE
EN 31 HOW TO USE THE MACHINE 7.If the grass is very tall, it should be cut twice in a twenty-four hour period. The first time with the blades at maxi- mum height, possibly reducing the cut- ting width, and the second cut at the height wanted. 8.The appearance of the lawn will improve if you alternate the cutting in both directions. 9.If the engine speed is lowered while you are cutting grass or if the cutting deck tends to get blocked, you should reduce the forward speed since this may be too high for the condition of the grass. If the problem persists, the probable causes are either badly sharpened blades or deformed wings. 10.Be very careful when mowing near bushes or kerbs since these could distort the horizontal position of the cutting deck, and damage its edge as well as the blades.12
EN 32MAINTENANCE 6. MAINTENANCE 6.1 SAFETY RECOMMENDATIONS Before cleaning, maintenance or repair work, take out the ignition key and read the relevant instructions. Wear suitable clothing and strong gloves when dismantling and refitting the blades and in all other hazardous situations for hands. Never use the machine with worn or damaged parts. Faulty or worn-out parts must always be replaced and not repaired. Only use genuine spare parts: those that are not of an equivalent quality may damage the machine or endanger the safety of yourself and others. Never get rid of used oil, fuel or other pollutants in unautho- rised places! 6.1.1 L IFTING THE FRONT If you need to have easy access to the lower part of the machine, it is possible to lift the front part of the machine. Place the machine on firm and flat ground. At least two competent people should be involved in this operation to assure neces- sary safety. Position a support block (1) in wood (other other material) that can bear the weight of the machine; it should be 30-35 cm high with a base of at least 100 x 25 cm. To stop the machine from accidentally moving backwards: – engage the parking brake; – shift the gear lever to 1st gear ( in the mechanical transmission models) or ( in the hydrostatic models)check that the transmis- sion release lever ( ☛ 4.33) is in position «A» (engaged). ➤ ➤ !WARNING! IMPORTANT !WARNING! !WARNING! 130-35 cm2
EN 33 MAINTENANCE – position a wedge (2) behind each of the two rear wheels. – raise the back of the machine, holding the parts with a secure grip. Then push the support block (1) under the rear wheels and lower the machine until the wheels rest on the block. Check that the machine is stable before doing any work and avoid carrying out any operations that can cause it to fall. !DANGER! 6.2 ROUTINE MAINTENANCE 6.2.1 M AINTENANCE AND GENERAL LUBRICATION Follow the diagrams which show the points requiring checks, lubrication and routine maintenance, together with the type of lubricant to be used and the fre- quency required. a) Routine maintenance (☛6.2.2) 100502510 1.10 1.5 1.1 1.1 1.2 1.2 1.9 21) 1.7 1.8 1.3 HOURS
EN 34MAINTENANCE b) Lubrication For mechanical drive models: ➤ GREASE OIL - SAE 30 For hydrostatic drive models:➤
EN 35 MAINTENANCE 6.2.2 GUIDE TO SCHEDULED MAINTENANCE This table is to help you maintain your machine’s safety and performance. It shows the main maintenance and lubrication work, indicating the frequency with which it should be carried out. To the right of each item there is a box where you write the date or after how many hours of operation the work was carried out. WORKHOURSDONE(DATE OR N°OF HOURS) 1. MACHINE 1.1Check of tight fixing and sharpness of blades25 1.2Blade replacement 100 1.3Transmission belt check 25 1.4Transmission belt replacement 2)– 1.5Check the blade drive belt 25 1.6Blade drive belt replacement 2)– 1.7Check and adjustment of drive 10 1.8Check engagement and brake of blade 10 1.9Check all fastenings for tight fitting 25 1.10General lubrication3 3)25 2. ENGINE1) 2.1Engine oil change ..... 2.2Check and cleaning of air filter ..... 2.3Air filter replacement ..... 2.4Check fuel filter ..... 2.5Fuel filter replacement ..... 2.6Check and cleaning of spark plug points ..... 2.7Replacement of spark plug ..... 1)See the engine manual for the full list and frequency.2)Replace at the first signs of wear, contacting a Licensed Service Centre.3)General lubrication should also be carried out whenever the machine is to be left unused for a long period.
EN 36MAINTENANCE 6.2.3 ENGINE Follow all the instructions in the engine manual. To empty the engine oil, unscrew the oil plug (1). When refitting the plug, make sure the seal is positioned correctly. 6.2.4 R EAR AXLE This is a sealed single unit that does not require maintenance. It is permanently lubricated and this lubricant does not need changing or topping up. 6.2.5 B ATTERY To ensure long life to the battery it is essential to keep it carefully maintained. The machine battery must always be charged: – before using the machine for the first time after purchase; – before leaving the machine for a prolonged period of disuse; – before starting up the machine after a prolonged period of disuse. – Carefully read and observe the recharging procedure described in the booklet provided with the battery. Failure in following the procedure or in charging the battery could permanently damage the battery elements. – A flat battery mustbe recharged as soon as possible. Recharging must be done using a battery charger at constant voltage. Other recharging systems can irreversibly damage the battery. The machine comes with a connector (1) for recharging, to be connected to the cor- IMPORTANT 1 1
EN 37 MAINTENANCE responding connector of the special “CB01” maintenance battery-charger sup- plied ( if included)or available on request (☛8.5). This connector must only be used for connection to the “CB01” maintenance battery-charger. For its use: – follow the instructions given in the relative user manual, – follow the instructions given in the battery booklet. 6.3 CHECKS AND ADJUSTMENTS Summary of the main situations where work may be required 6.3.1 D ISMANTLING, SHARPENING AND BALANCING BLADES Check that the blade is sharpened properly and firmly fixed to the bracket. – A badly sharpened blade pulls at the grass and causes the lawn to turn yellow. – A loose blade causes unusual vibrations and can be dangerous. All operations on the blades (dismantling, sharpening, balancing, remounting and/or replacing) require a certain familiarity and special tools. For safety reasons, go to a specialized centre if you do not have the right tools or experience. Wear strong gloves when handling the blades. To remove a blade, hold it firmly and undo the central bolt (1) in the direction !WARNING! !WARNING! IMPORTANT ➤ Every time that ... The blades vibrate The blades tear the grass and the lawn becomes yellow The cut is uneven The blades engage in an abnormal way The machine does not brake Forward movement is erraticYou will need to ... Check the bolts (☛6.3.1) or balance the blades (☛6.3.1). Sharpen the blades (☛6.3.1). Adjust the alignment of the cutting deck (☛6.3.2). Regulate the blade engagement adjuster (☛6.3.3). Check the brake (☛6.3.4). Adjust the stretcher spring (☛6.3.5).
EN 38MAINTENANCE indicated by the arrow. Sharpen the two cutting edges using a medium grade grinding wheel and check the balance by holding the blade up with a round 18 mm Ø bar inserted in the central hole. Damaged or bent blades must always be replaced; never try to repair them! ALWAYS USE MANUFACTURERS GENUINE REPLACEMENT BLADES BEARING THE SYMBOL ! When assembling the blade, always follow the instructions given, making sure the blade wings are facing towards the inside of the cutting deck and the cupped side of the elastic disc (1) is pressing against the blade. Tighten the fixing screws (2) using a torque wrench set to 45- 50 Nm. If one or both shaft hubs (3) come off when dismantling the blades, make sure the keys (4) are secure- ly lodged in place. 6.3.2 C UTTING DECK ALIGNMENT The cutting deck should be properly set to obtain a good cut For achieving good results from cutting, the front part should always be 5 - 6 mm lower than the rear. NOTE !WARNING! !WARNING! Ø 18 mm 2121 1 2 43 1 1
EN 39 MAINTENANCE – Put the machine onto a flat surface and check the tyre pressures; – put 26 mm blocks (1) under the front edge of the deck and 32 mm blocks (2) under the rear edge, and then put the lifting lever into position «1»; – fully loosen the adjuster (3), the nuts (4 – 6 – 8) and the locknuts (5 – 7 – 9) of the three trace rods until the deck is resting on the blocks; – screw the two upper right nuts (6 – 8) and the lower left nut (4) until the deck starts rising; tighten the three locknuts (5 – 7 – 9) and turn the adjuster (3) until the control cable is taut. Any difference in height from the ground between the right and left side of the deck can be compensated by turning the two nuts (4 – 8) and locknuts (5 – 9) of just the back rods. Move the control lever to 2 or 3 different positions, making sure that the deck rises evenly and that the difference in height from the ground remains the same between the front and rear edge. If the front part rises too early or too late, you can regulate the movement by turning the nuts (10) on the connecting rod (11). Screwing the nuts on the rod makes the rear part rise earlier, while unscrewing them does the opposite. Always remember to fully tighten all the nuts and locknuts when the adjustment has been made. If you are unable to get the cutting deck adjusted properly, consult a Licensed Service Centre. 3 2 - h = 32 mm 1 - h = 26 mm 5 4 6 11 7 10 8 9