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GGP Italy SPA Lawn Mower 72 Instructions Manual

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    							moved sideways so that it is not in any of the
    notches.  Hold the base of the seat (7) and tip the
    cover back.
    On closing:
    –check that the collector channel (8) is properly fit-
    ted onto its support (9) and resting on the right-
    hand guide;
    –put the lever (3) into the «R» position and lower
    the cover (1) to the height of the levers (3) and (6);
    –first put the lever (6) into its housing followed by
    lever (3).  Lower the cover in line with the fasten-
    ing screw.
    When the cover (1) has been lowered check that:
    –he channel exit (8) is correctly lined up with the opening in the rear
    plate (10) and that it is resting on the support (11).
    Then:
    –fully tighten the fixing nut (5);
    –put the lever (6) into the notch at position «7»;
    –take the blocks (2) away, and reassemble the knob on the lever (3) and the
    access hatch (4).
    E
    NGINE
    Follow the instructions in the engine booklet.
    Drain the engine oil by unscrewing the oil fill plug (1)
    and using the syringe supplied.
    Fit the pipe (2) onto the syringe (3) and insert it right
    into the hole. Drain all the engine oil, repeating if nec-
    essary until there is no oil left in the engine.
    REAR AXLE
    These are permanently lubricated with grease that
    does not need changing.
    !WARNING!
    EN 30MAINTENANCE
    8
    911
    10
    8
    1
    2
    3 
    						
    							BATTERY
    To ensure long life to the battery it is essential to keep it carefully maintained.
    The machine battery must always be charged:
    –before using the machine for the first time after purchase;
    –before leaving the machine for a prolonged period of disuse;
    –before starting up the machine after a prolonged period of disuse.
    –Carefully read and comply with the procedure for recharging described in the
    booklet coming with the battery. If the procedure is not followed or the battery
    is not charged, irreparable damage could be caused to the elements inside the
    battery.
    –A flat battery must be recharged as soon as possible.
    Recharging must be done using a battery charger at con-
    stant voltage.Other recharging systems can irreversibly damage the battery.
    The machine has a connector (1) for recharg-
    ing, to be connected to the corresponding
    connector of the special “CB01” maintenance
    battery-charger supplied  ( if included)or
    available on request (chapter 8).
    This connector must only
    be used for connection to the “CB01” main-
    tenance battery-charger. For its use:
    –follow the instructions given in the relative
    instruction booklet,
    –follow the instructions given in the battery booklet.
    R
    EPLACING A FUSE
    The machine is fitted with fuses (1) with differ-
    ent capacities and functions. Specifically:
    –10 A fuse = protects the main and power cir-
    cuits of the electronic board. When it blows,
    the machine stops and the dashboard light
    IMPORTANT
    ➤
    IMPORTANT
    EN 31 MAINTENANCE
    1
    1 
    						
    							switches off.
    –25 A fuse = protects the battery charger circuit. When it blows, the battery
    gradually runs out and the machine will have problems starting.
    The fuse capacity is indicated on the fuse.
    A blown fuse must always be replaced by one of the same
    type and ampere rating, and never one of a different rating.
    If you cannot find the cause of the protection devices activation, consult a
    Licensed Service Centre.
    C
    HANGING WHEELS
    Stop the machine on a flat surface and
    put blocks under a load-bearing part of
    the frame on the side that the wheel is to
    be changed.
    The wheels are held by a snap ring (1)
    which can be taken off with a screwdriv-
    er.
    The rear wheels are directly coupled to
    the axle shafts and fastened by a key that
    forms part of the wheels hub.
    Before re-fitting a wheel, smear some grease on the axle and carefully re-fit the
    snap ring and washer (2).
    Should you substitute one or both rear wheels, ensure that
    they are of the same diameter, and check that cutting deck is horizontal to pre-
    vent an uneven cut.
    C
    HANGING AND REPAIRING TYRES
    Tyres are of the «Tubeless» type and therefore all puncture repairs will have to be
    carried out by a tyre-repair expert in accordance with the methods for this kind
    of tyres.
    NOTE
    IMPORTANT
    EN 32MAINTENANCE
    21 
    						
    							CHANGING BELTS
    The motion from the engine to the rear axle and from the motor to the blade is
    obtained by two “V” belts, whose duration largely depends on how the machine
    is used.
    Replacing belts is quite complicated because of dismantling and adjustments
    and must only be carried out by a Licensed Service Centre.
    Belts must always be replaced as soon as they are seen to
    be worn! ALWAYS USE MANUFACTURER’S GENUINE SPARE BELTS!
    C
    UTTING DECK ADJUSTMENT
    The cutting deck should be properly adjusted
    to obtain a good cut. Height adjustments to
    the cutting deck are made through three link-
    ages.
    Such adjustments are to be made on a flat
    surface after having ensured that the tyre
    pressures are correct.
    For achieving good
    results from cutting, the front part should
    always be 2 - 4 mm lower than the rear.
    To adjust the cutting deck so that it is parallel
    with the ground:
    –put one 26 mm block (1) under the edge of
    the deck and one 32 mm block (2) under
    the rear edge, then put the lifting lever into
    the notch at position «1»;
    –loosen the nuts (3 - 5 - 7) and the locknuts
    (4 - 6 - 8) so that the deck is resting firmly
    on the blocks;
    –turn the nut (3) until the right-hand rear part
    of the deck starts to rise, and then tighten
    the relative locknut (4);
    NOTE
    NOTE
    EN 33 MAINTENANCE
    2
    3
    4
    5
    8
    6
    7
    1 
    						
    							–screw down the nut (5) on the rod until the right-hand front part of the deck
    begins to rise, and then tighten the relative locknut (6);
    –screw the nut (7) on the front left support until the deck in that area begins to
    rise, and then tighten the nut (8)
    If you are unable to get the cutting deck parallel, consult a Licensed Service
    Centre.
    B
    RAKE ADJUSTMENT
    The adjustment will need to be made while the
    parking brake is engaged.
    For mechanical drive models:
    For  hydrostatic drive models (Peerless):
    Loosen the nut (1) which holds on the bracket (2)
    and turn the nut (3) until the length of the spring
    (4) is 46 - 48 mm inside the washers. 
    When the adjustment has been made, tighten the
    nut (1). 
    For  hydrostatic drive models (Tuff-Torq):
    Turn the nut (5) until the length of the spring (6) is
    45 - 47 mm inside the washers.
    Do not screw to below these
    values to avoid overloading the brake unit.
    A
    DJUSTING DRIVE ENGAGEMENT
    For mechanical drive models:
    If you should notice that forward drive power
    has dropped, you can adjust the regulating
    screw (1) which is accessible through the
    hatchway beneath the seat. Undoing the
    screw and then lengthening the spring (2) will
    increase the drive ability.
    The best length for the spring is 86 mm mea-
    sured from the outer ends of the spring. Once the adjustment has been made,
    tighten the locknuts (3). Excessive spring tension may cause too sudden
    engagement of the clutch, resulting in the machine tipping up.➤
    IMPORTANT
    ➤
    ➤
    ➤
    EN 34MAINTENANCE
    2
    86 mm
    31
    1
    2
    346 - 48
    mm4
    45 - 47
    mm
    65 
    						
    							ADJUSTMENT TO BLADE ENGAGEMENT AND BRAKE
    If there seem to be problems in engaging the
    blade or the time for stopping after disen-
    gagement is over 5 seconds, adjust the
    spring tension (1). 
    To make this adjustment, loosen the nuts (2)
    and screw or unscrew them on the control
    rod (3) in order to obtain a distance of 77-79
    mm between the bracket (4) and the inside
    of the washer (5), with the blade engaged and the cutting height adjustment
    lever at position “1”. When the adjustment has been made, screw the nuts (2)
    back on.
    For  hydrostatic drive models:
    A
    DJUSTING THE SPEED CHANGE LEVER
    The speed change lever has a clutch device which
    keeps it in the position selected during forward
    movement and which returns the lever to neutral
    when brake is operated.
    If the lever does not stay in position during working
    and has difficulty in returning to neutral, the adjuster
    nut (1) will need to be registered to restore normal
    functioning.
    S
    HARPENING THE BLADE
    Check that the blade is sharpened properly and firmly fixed to the bracket.
    – A badly sharpened blade pulls at the grass and causes the lawn to turn yellow.
    – A loose blade causes unusual vibrations and can be dangerous.
    All operations on the blade (dismantling, sharpening,
    balancing, remounting and/or replacing) require a certain familiarity and
    special tools. For safety reasons, go to a specialized centre if you do not
    have the right tools or experience.
    !WARNING!
    ➤
    EN 35 MAINTENANCE
    1
    A77 - 79 mm2
    345
    1 
    						
    							To remove the blade, hold it firmly wearing
    strong gloves and undo the central screw
    (1).
    Sharpen the two cutting edges using a
    medium grade grinding wheel and check
    the balance by holding the blade up with a
    round 18 mm diameter bar inserted in the
    central hole.
    To ensure that it works properly without
    unusual vibrations any imbalance
    between the two parts of the blade must
    be below one gram.
    This can be easily ascertained by putting
    a one gram weight on the lightest end of
    the blade. If it tends to go below the bal-
    anced position it means that the balance
    is correct, while if it stays up then the
    other end will have to be made lighter.
    A damaged or bent
    blade must always be replaced;
    never try to repair it! ALWAYS USE
    MANUFACTURERS GENUINE
    SPARE BLADES  !
    When re-fitting the
    blade, always follow the indicated
    sequence, making sure that the
    blade’s wings are facing towards the
    interior of the cutting deck and that
    the concave part of the cup spring
    (1) is pressing against the blade.
    Tighten the fixing screw (2) using a
    torque wrench set to 45-50 Nm. If the
    shaft hub (3) came off when disman-
    tling the blade, make sure that the
    key (4) is firmly in its right position.
    !WARNING!
    !WARNING!
    EN 36MAINTENANCE
    1
    2
    1
    2
    43
    Ø 18 mm
    1 g
    1 g
    1 g
    WRONG!
    RIGHT!
    1 
    						
    							GUIDE TO SCHEDULED MAINTENANCE
    This table is to help you maintain your machine’s safety and performance. It
    shows the main maintenance and lubrication work, indicating the frequency with
    which it should be carried out.
    To the right of each one there is a box where you can write the date or after how
    many hours of operation the work was carried out.
    WORKHOURSDAT E O RN°OF HOURS
    1. MACHINE
    1.1Check of tight fixing and sharpness of blade 25
    1.2Blade replacement 100
    1.3Check of the transmission belt 25
    1.4Transmission belt replacement 2)–
    1.5Checking the blade drive belt 25
    1.6Blade drive belt replacement 2)–
    1.7Check and adjustment of brake 10
    1.8Check and adjustment of drive  10
    1.9Check blade engagement and brake 10
    1.10Check of tight fixing of all the elements 25
    1.11General lubrication 3)25
    2. ENGINE 1)
    2.1Engine oil change .....
    2.2Check and cleaning of air filter .....
    2.3Air filter replacement .....
    2.4Check of fuel filter .....
    2.5Fuel filter replacement .....
    2.6Check and cleaning of spark plug points .....
    2.7Replacement of spark plug .....
    1)See the engine booklet for a full list and methods of work.
    2)If worn, immediately contact a Licensed Service Centre for the replacement.
    3)General lubrication should be carried out whenever the machine is to be left
    unused for a long period.
    EN 37 MAINTENANCE 
    						
    							LAYING ON ITS SIDE
    In order to easily reach beneath the
    machine, it can be turned onto its side
    after having removed the grass-catcher
    and completely emptied the fuel tank.
    Having put the machine onto a firm and
    flat surface, engage the parking brake,
    put the cutting deck into position «7»,
    firmly grip the steering wheel and the
    seat, and turn the machine onto its right
    hand side so that it rests on the grass-
    catcher (as shown), taking care not to
    damage plastic parts.
    Make sure that the
    machine is stable before starting any
    work and do not carry out work that
    may cause it to fall.
    !DANGER!
    EN 38MAINTENANCE 
    						
    							EN 39 TROUBLESHOOTING
    7. TROUBLESHOOTING
    PROBLEM SITUATION LIKELY CAUSE SOLUTIONS
    1.Pilot lamp off
    2.Starter motor
    not working
    3.Engine does
    not startKey is in «ON»
    position,
    engine
    stopped
    Key in
    «START» posi-
    tion and pilot
    lamp on
    Key in
    «START» posi-
    tion and pilot
    lamp flashing
    Key in
    «START» posi-
    tionElectronic card in safety alert, due
    to:
    –badly connected battery 
    –completely flat battery or eroded
    battery plates
    –battery terminals crossed
    –fuse blown
    –badly earthed
    –electronic card wet
    –earthed micro-switches
    –insufficiently charged battery
    –battery charger fuse blown
    –badly earthed
    –you are not ready for starting
    –no fuel supply
    –faulty ignitionPut the key in the «OFF» posi-
    tion and look for the cause of
    the problem:
    –check connections
    –recharge battery
    –connect properly
    –replace fuse (10 A)
    –check connections
    –dry by air
    –check connections
    –recharge battery (if the
    problem continues, consult
    a Licensed Service Centre)
    –replace fuse (25 A)
    –check connections
    –Check that the conditions
    allowing the start are met
    (see page 26/a)
    –check fuel level
    –open fuel stop-cock (where
    fitted)                
    –check the wiring of the fuel
    open command (where fit-
    ted)
    –check fuel filter
    –check that spark plugs
    caps are firmly fitted
    –check that the electrodes
    are clean and have the cor-
    rect gap 
    						
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