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GGP Italy SPA Brush Cutter 1715010690 Operators Manual Czech Version
GGP Italy SPA Brush Cutter 1715010690 Operators Manual Czech Version
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The machine is supplied with some of the components disassembled and the fuel tank empty. Always wear strong work gloves to handle the cutting devices. Mount the components very carefully so as not to impair the safety and efficiency of the machine. If in doubt, contact your dealer. 1. COMPLETING THE MACHINE 1a. “MONO” models The purpose of the spacer (1) is to ensure a minimum distance between the rear handgrip and the front one, for safe- ty reasons. This spacer must always be fitted and must not be modified in any way. • Model 28 (Fig. 1) –In front of the spacer (1), fit the front handgrip (2) onto the drive tube (3) using the screws (4) and nuts (5) inserted in their proper seatings. – Before tightening the screws (4), align the handgrip correctly with respect to the drive tube. – Fully tighten the screws (4). • Model 38 (Fig. 2) –Fit the front handgrip with guard (1) on the plastic fairing (2), fully tightening the screws (3). 1b. “DUPLEX” models • Model 28 (Fig. 3) –Put the handlebar (1) into the seating in the support (2), located on the drive tube (3), mak- ing sure that the controls are on the right. – Fit the cap (4), fully tightening the screws (5). – The support (2) is already preassembled on !WARNING! !WARNING! IMPORTANTthe drive tube (3) so that the edge matches up with the arrow (6) on the label; this position must never be changed. • Model 38 (Fig. 4) –Unscrew the central knob (1) and remove the cap (2). – Insert the handlebar (3), making sure that the controls are on the right. – Set the handlebar in the most comfortable working position and lock it using the cap (2) and knob (1). 2. FITTING THE GUARDS Each cutting device is pro- vided with a specific guard. Never use guards other than those indicated for each cutting device. •3 or 4-point blade (Fig. 5) ear protective gloves and fit the blade guard. – Remove the blade (if fitted) as described in paragraph 3. – The guard (1) is fixed to the angle transmission (2) by two screws (3). • Cutting line head (Fig. 6) When using the cutting line head the additional guard, with line cut- ting knife, must always be fitted. – Remove the blade (if fitted) as described in paragraph 3. – The guard (1) is fixed to the angle transmission (2) by two screws (3). – Fit the additional guard (4), inserting the cou- plers into the respective seatings in the guard (1) and pressing until a click is heard. !WARNING! !WARNING! !WARNING! 6MACHINE ASSEMBLYEN 4. MACHINE ASSEMBLY
3. REMOVING AND REFITTING THE CUT-TING DEVICES Use only original cutting devices or ones homologated by the Manufacturer. •3 or 4-point blade Wear protective gloves and fit the blade guard. a) Model 28 (Fig. 7) The nut of the cup (4) has a left-hand thread and so must be unscrewed in a clockwise direction and screwed up anticlock- wise. – Insert the wrench supplied (2) into the specific hole in the angle transmission (3) and rotate the blade (1) by hand until the wrench enters the inner hole, blocking rotation. – Remove the cup (4) unscrewing the nut in a clockwise direction. – Unthread the outer ring-nut (5) and remove the blade (1). When mounting, – Ensure that the grooves in the inner ring-nut (6) match up perfectly with the angle transmis- sion (3). – Fit the blade (1) and outer ring-nut (5). – Refit the cup (4), fully tightening the nut in an anticlockwise direction.–Remove the wrench (2) to restore blade rota- tion. b) Model 38 (Fig. 8) The cup screw (4) has a left- hand thread and so must be unscrewed in a clockwise direction and screwed up anticlock- wise. – Insert the wrench supplied (2) into the specific hole in the angle transmission (3) and rotate the blade (1) by hand until the wrench enters the inner hole, blocking rotation. – Remove the cup (4) unscrewing the central screw in a clockwise direction. – Unthread the outer ring-nut (5) and remove the blade (1). NOTE NOTE !WARNING! !WARNING! When mounting, – Ensure that the grooves in the inner ring-nut (6) match up perfectly with the angle transmis- sion (3). – Fit the blade (1) and outer ring-nut (5). – Refit the cup (4), fully tightening it in an anti- clockwise direction. – Remove the wrench (2) to restore blade rota- tion. • Cutting line head (Fig. 9) The cutting line head has a left-hand thread and so must be unscrewed in a clockwise direction and screwed up anticlock- wise. – Insert the wrench supplied (2) into the specific hole in the angle transmission (3) and rotate the cutting line head (1 or 1a) by hand until the wrench enters the inner hole, blocking rota- tion. – Remove the cutting line head (1) unscrewing it in a clockwise direction. When mounting, – Ensure that the grooves in the inner ring-nut (6) match up perfectly with the angle tranmis- sion (3). – Fit the cutting line head (1) screwing it up in an anticlockwise direction. – Remove the wrench (2) to restore shaft rota- tion. • Saw blade (if permitted) Use of the saw blade is prohibited on machines marked with the spe- cific symbol (see chap. 2 n° 6). Follow the instructions supplied with the saw blade to fit it and its guard. !W ARNING! NOTE MACHINE ASSEMBLY7EN
8PREPARING TO WORKEN CHECKING THE MACHINE Before starting work please: –check that all the screws on the machine and the cutting device are tightly fastened; – check that the cutting device is undamaged and that the 3 or 4-point metal blades (if fitted) are properly sharpened; – check that the air filter is clean; – check that the protection devices are well fas- tened and working efficiently; – check the handgrips are well fastened. FUELS AND OILS This machine is fitted with a four-stroke engine which DOES NOT require oil to be added to the petrol. Adding oil to the petrol dam- ages the engine and will cause invalidation of the warranty Only use quality fuels and oils to maintain high performance and guarantee the duration of the mechanical parts over time. • Petrol characteristics Only use unleaded petrol with a fuel grade of at least 90 N.O. Unleaded petrol tends to create deposits in the container if preserved for more than 2 months. Always use fresh petrol! Petrol is flammable! – Keep the petrol in homologated fuel con- tainers, in safe place, away from any flames or heat sources. – Never leave the containers within the reach of children. !DANGER! IMPORTANT IMPORTANT IMPORTANT • Oil characteristics Only use top quality oil specifically for four- stroke engines, highly detergent, with classifica- tion SF-SG and viscosity SAE10W30. The use of a non-detergent or inadequate oil or one with different features to those indicated will damage the motor and will cause invalidation of the warranty Y our dealer can provide you with oils which have been specifically developed for this type of engine, and which are capable of guaranteeing a high level of protection and extend the efficiency of the engine. REFUELLING Never smoke whilst refu- elling and avoid inhaling the petrol fumes. Carefully open the tank top as pressure could have formed inside. Before refuelling: – Place the machine on a flat stable surface, with the fuel tank cap facing upwards. – Clean the fuel tank cap and the surrounding area to avoid any dirt from entering the tank during refilling. – Carefully open the fuel tank cap to allow the pressure inside to decrease gradually. Use a funnel to refill and avoid filling the tank to the brim. Always close the fuel tank cap firmly. Immediately clean all traces of petrol which may have dripped on the machine or the ground and do not start the engine until the petrol fumes have dissi- pated. !W ARING! !WARNING! !WARNING! !DANGER! IMPORTANT 5. PREPARING TO WORK
OIL TOPPING UP (Fig. 10) Do not start the engine and do not use the machine if the oil level is low. To check the oil level: – Place the machine on a flat stable surface, with the fuel tank cap facing upwards.– Unscrew the tank cap and check that the oil level reach- es the rim of the filler. The oil tank capacity is 80 cc (Model 28) or 100 cc (Model 38). IMPORTANT PREPARING TO WORK / HOW TO START - USE – STOP THE ENGINE9EN when it was switched off or after refuelling. To start the engine (Fig. 11): 1. Set the switch (1) to «START». 2. Operate the starter, turning lever (5) to «CLOSE». 3. Press the primer device button (6) 3 or 4 times to prime the carburettor. 4. Hold the machine firmly on the ground with one hand on the power unit, in order not to lose control of the machine during startup (Fig. 12). To prevent distortions, the drive tube must not be used as a support for the hand or knee during startup. 5. Pull the starter rope slowly for 10 - 15 cm until you feel some resistance, then tug it hard a few times until you hear the engine turn over. IMPORTANT STARTING THE ENGINE The engine must be start- ed in an area at least 3 metres from where you refilled the fuel tank. Before starting the engine: – Place the machine firmly on the ground. – Remove the guard from the blade (if used). – Make sure the blade (if used) is not touching the ground or any other object. • Cold starting A “cold” start of the engine means starting it after at least 5 minutes fromNOTE !W ARNING! 6. HOW TO START - USE – STOP THE ENGINE
EN10HOW TO START - USE – STOP THE ENGINE To avoid breaking the starter rope, do not pull the whole length of it or let it slide along the edge of the cable guide hole. Release the starter gradually, to avoid letting it fly back uncontrollably. 6. Pull the starter rope again until the engine starts as normal. Starting the engine with the starter engaged causes the cutting device to move, only stopping when the starter is disconnected. 7. When the engine is started, disconnect the starter by turning the lever (2) to «OPEN». 8. Let the engine run idle for at least 1 minute before using the machine. If the starter rope is pulled r epeatedly with the choke on, it may flood the engine and make starting difficult. If you have flooded the engine, remove the spark plug and gently pull the handle on the starter r ope to eliminate any excess fuel; then dry the spark plug electrodes and replace it on the engine. • Hot starting When hot starting (immediately after stopping the engine), follow the procedure indicated above in points 1 - 4 - 5 - 6. USE OF THE ENGINE (Fig. 11) Cutting device speed is regulated by the throttle trigger (2), located on the rear handgrip (4) or the right handgrip (4a) of the handlebar. The throttle trigger only works if the lockout (3) is pressed at the same time. The movement is transmitted from the engine to the drive shaft by a centrifugal mass clutch that prevents the shaft from moving when the engine is running at minimum speed. IMPORTANT !WARNING! IMPORTANTNever use the machine if the cutting device moves when the engine is running idle; if this is the case regulate the minimum rate (see chap.8) and if the problem persists please contact your dealer. The correct running speed will be achieved by pressing the throttle trigger (2) as far as possible. Avoid using the engine at full power for the first 6-8 working hours. STOPPING THE ENGINE (Fig. 11) To stop the engine: – Release the throttle trigger (2) and allow the engine to run idle for a few seconds. – Set the switch (1) to “STOP”. When you have reduced speed to a minimum, it will take a few sec- onds for the cutting device to stop!W ARNING! IMPORTANT !WARNING!
ENUSING THE MACHINE11 To respect people and the environment: – Try not to cause any disturbance. – Scrupulously comply with local regulations and provisions for the disposal of waste materials after sawing. – Scrupulously comply with local regulations and provisions for the disposal of oils, petrol, damaged parts or any elements which have a strong impact on the environ- ment. Prolonged exposure to vibrations can cause injuries and neurovas- cular disorders (also called “Renaud’s syn- drome” or “white hand”), especially to people suffering from circulation disorders. The symptoms can regard the hands, wrists and fingers and are shown through loss of sensi- tivity, torpor, itching, pain and discolouring of or structural changes to the skin. These effects can be worsened by low ambient tem- peratures and/or by gripping the handgrips excessively tightly. If the symptoms occur, the length of time the machine is used must be reduced and a doctor consulted. Always wear suitable clothing when using the machine. Your deal- er can provide you with all the information on the most suitable accident-prevention devices to guarantee your safety. USING THE WEBBING (Fig. 13) The machine must always be used connected to the webbing worn cor- rectly. Frequently check the efficiency of the quick release mechanism used to quickly free the machine from the belts in case of danger. The webbing must be put on before connecting the machine to the special coupling and the belts must be adjusted to suit the operator’s height and stature. If the machine has more than one coupling hole, use the most favourable point for keeping the machine balanced when working. !W ARNING! !WARNING! !WARNING! Always use webbing suited to the weight of the machine and the cutting device used – the single or double belt models can be used for machines weighing less than 7.5 kg fit- ted with the cutting line head or 3 or 4-point blades; –the double belt model must be used for machines weighing more than 7.5 kg fitted with the saw blade (if permitted). • Single belt “MONO” models The belt (1) must go over the left shoulder towards the right hip. • Double belt models The belt (2) must be worn with: – the padded part and snap-hook coupling on the right; – the release in front; –t he belt cross-over on the operator’s back. The belts must be tensioned so that the load is evenly distributed on the shoulders. USING THE MACHINE When working, the machine must always be firmly held in both hands, keeping the power unit on the right of the body and the cutting group below the line of the belt. Stop the engine immedi- ately if the blade stops during sawing. Always beware of a kickback, which could occur if a blade encounters a solid object (logs, roots, branches, stones, etc.). Do not touch the ground with the blade. Kickbacks cause blade recoils that are difficult to control, so as to cause loss of control of the machine, com- promise operator safety and cause damage to the machine itself. Before tackling a mowing job for the first time it is advisable to gain the necessary familiarity with the machine and the most suitable cutting tech- !W ARNING! !WARNING! 7. USING THE MACHINE
EN12USING THE MACHINE niques, finding out how to wear the webbing cor- rectly, firmly gripping the machine and making the movements required by the job. • Choosing the cutting device Choose the most suitable cutting device for the job to be done, according to these general indi- cations: – the 3-point bladeis suitable for cutting brushwood and small shrubs up to 2 cm in diameter; – the 4-point bladeis suitable for cutting resist- ant grass over large surfaces; – the cutting line headcan eliminate tall grass and non-woody vegetation near fences, walls, foundations, pavements, around trees, etc. or to completely clean a particular area of the garden; – the saw blade(if permitted) is suitable for cut- ting resistant bushes, shrubs and small trees with a trunk up to 6 cm. WORKING TECHNIQUES a) 3-point blade (Fig. 14) Start cutting above the undergrowth and then move down with the scything blade so as to cut the brush into small pieces. b) 4-point blade (Fig. 15) Proceed using the machine as a traditional scythe, with a circular movement of about 60- 90°, thus moving outside the undergrowth, and so on. c) Cutting line head Use ONLY nylon lines. The use of metal lines, plasticised metal lines and/or lines not suitable for the head can cause serious injuries and wounds. During use it is advisable to stop the engine peri- odically and remove the weeds wound round the machine, so as to prevent the drive tube from overheating due to the grass caught under the guard. !W ARNING! Remove the caught-up grass with a screwdriver to allow the rod to be properly cooled. Do not use the machine for sweeping, tilting the cutting line head. The power of the engine could throw objects and small stones 15 metres or more, causing damage and injuries to people. •Cutting in motion (Scything) (Fig. 16) Proceed at a regular pace, with a circular motion similar to a traditional scythe, without tilting the cutting line head during the operation. First try cutting at the right height in a small area, so as to then achieve a uniform cutting height keeping the cutting line head at a constant dis- tance from the ground. For heavier cutting it can be useful to tilt the cut- ting line head by about 30°. Do not work in this way if there is the possibility of causing objects to be thrown, which could harm people and ani- mals and cause damage. •Precision cutting (Trimming) Keep the machine slightly tilted so that the lower part of the cutting line head does not touch the ground and the cutting line is at the required point, always keeping the cutting device at a dis- tance from the operator. • Cutting near fences/foundations (Fig.17) Slowly approach the cutting line head to fences, posts, rocks, walls, etc. without hitting them hard. If the line strikes a solid object it could break or become worn; if it gets tangled in a fence it could break abruptly. In any case, cutting around pavements, founda- tions, walls, etc. can cause greater wear than normal in the line. !WARNING! !WARNING!
•Cutting round trees (Fig.18) Walk round the tree from left to right, approach- ing the trunks slowly so as not to strike the tree with the line and keeping the cutting line head tilted forward slightly. Remember that the nylon line could lop or dam- age small shrubs and that the impact of the nylon line against the trunk of bushes or trees with soft bark could seriously damage the plant. • Adjusting line length when working (Fig. 19) This machine is fitted with a “Tap & Go” head. To r elease more line, tap the cutting line head against the round with the engine at top speed: the line will be released automatically and the knife cut off the excess length. d) Saw blade (if permitted) (Fig. 20) Use of the saw blade is prohibited on machines marked with the spe- cific symbol (see chap. 2 n° 6). When using the saw blade, where permitted, the specific guard must always be fitted. The blade must always be well sharpened to reduce the risk of kickback. When felling small trees, estimate the direction in which the cut tree will fall, also taking the wind direction into consideration. To get a good result when felling small trees, the cut must be made with a rapid movement towards the branch or trunk to be cut, with the engine at maximum revs. Do not use the right-hand area of the blade because there is a high risk of kickback or the blade seizing up, due to the direction of rotation. END OF OPERATIONS When you have finished your work: – Switch off the engine as indicated above (Chap. 6). –W ait for the cutting device to stop and fit the blade guard (if 3 or 4-point blades of saw blades are used). !W ARNING! !WARNING! USING THE MACHINE 13EN
Correct maintenance is essential to maintain the original efficiency and safety of the machine over time. During maintenance oper- ations: – Remove the spark plug cap. –W ait until the engine is sufficiently cold. – Use protective gloves when handling the blades. – Keep the blade protection device on, except when intervening directly on the blade. – Never dispose of oils, fuel or other polluting materials in unauthorised places. CYLINDER AND SILENCER To r educe fire risks, periodically clean the cylin- der flaps with compressed air and clear the silencer area to get rid of sawdust, branches, leaves or other debris. STARTING SYSTEM To avoid overheating and damage to the engine, always keep the cooling air vents clean and free of sawdust and debris. The starter rope must be replaced as soon as it shows signs of wear. NUTS AND SCREWS Periodically check that all the nuts and screws are securely tightened and the handgrips are tightly fastened. CLEANING THE AIR FILTER (Fig. 21) Cleaning the air filter is essential to guarantee the efficiency and duration of the machine. Do not work with a damaged fil- ter or without a filter, as this could permanently damage the engine. It must be cleaned after every 8-10 working hours. Clean the filter as follows: –Pr ess the tab (3), remove the cover (1) and the filter element (2). IMPORTANT !W ARNING! –W ash the filter element(2) with soap and water. Do not use petrol or other solvents. – Leave the filter to dry in the open air. – Fit the filter element (2) and the cover (1) back on. CHECKING THE SPARK PLUG (Fig. 22) Periodically remove and clean the spark plug using a metal brush to get rid of any deposits. To access the spark plug, screw must be unscrewed with the wrench provided and the upper cover removed. Check and reset the correct distance between the electrodes. Replace the spark plug and fasten it firmly using the supplied wrench. The spark plug must be replaced with one with the same characteristics whenever the elec- trodes have burnt or the insulation has worn, and in any case every 100 working hours. ENGINE OIL CHANGE Empty the oil tank with the engine still warm to ensure fast and complete emptying. 1. Check that the fuel tank cap is fully tightened. 2. Remove the oil tank cap and empty the oil into a container, tilting the engine in the direction of the oil tank filler. 3. Fill the tank with the recommended oil and check the level. 4. Replace the oil tank cap. TUNING THE CARBURETTOR The carburettor is tuned by the manufacturer to achieve maximum performance in all situations, with a minimum emission of toxic gas in compli- ance with the regulations in force. In the case of poor performance contact your Dealer for a check of the carburetion and engine. • T uning minimum speed The minimum speed must!W ARNING! 14MAINTENANCE AND STORAGE EN 8. MAINTENANCE AND STORAGE
only be tuned if the cutting device moves when the engine idles. Speed is reduced by turning the screw marked «MIN» anti-clockwise until the cutting device stops moving. The engine should continue to run as normal. If the engine does not idle smoothly, turn the screw clockwise to increase the speed. The cutting device must not move when the engine idles; contact your dealer if you are not able to tune it to your satisfaction. ANGLE TRANSMISSION (Fig. 23) Lubricate with lithium-based grease. Remove the screw (1) and put in the grease, turning the shaft manually until grease emerges, then replace the screw (1). SHARPENING THE 3 OR 4-POINT BLADE (Fig. 24) Use protective gloves. If sharpening is done without removing the blade, disconnect the spark plug cap. Sharpening must be done taking account of the type of blade and cutting edges, using a flat file and working all the points equally. The references for correct sharpening are given in Fig. 24: A = Incorrect sharpening B = Sharpening limits C = Incorrect and unequal angles It is important to retain the correct balance after sharpening. 3 or 4-point blades can be used from both sides. When one side of the points is worn, the blade can be turned and the other side used. The blade must never be repaired, but must be replaced as soon as signs of breaking are noted or the sharpening limit is exceeded. HEAD LINE REPLACEMENT Follow the instructions attached to the head for r eplacing the nylon line. !W ARNING! !WARNING! !WARNING! SHARPENING THE LINE CUTTING KNIFE (Fig. 25) – Remove the line cutting knife (1) from the guard (2) by unscrewing screw (3). – Fix the line cutting knife in a vice and sharpen it using a flat file, being careful to retain the original cutting angle. – Refit the knife on the guard. SHARPENING THE 24-TOOTH SAW BLADE (Fig. 26) Use protective gloves. If sharpening is done without removing the blade, disconnect the spark plug cap. Check that the blade set is approximately 1 mm and, if necessary, adjust it with pliers. Sharpen all the teeth uniformly using a round file (1) 5.5 mm in diameter, using it as shown in the figure and working alternately on the left and right teeth. The tooth profile must not be changed. The saw blade is not reversible, thus it must only be used from one side. The blade must never be repaired, but must be r eplaced as soon as signs of breaking are noted or the sharpening limit is exceeded. EXTRAORDINARY MAINTENANCE All maintenance operations not foreseen in this manual must be performed exclusively by your dealer. All and any operations performed in unautho- rised centres or by unqualified persons will total- ly invalidate the warranty. STORAGE After every work stint, clean the machine thor- oughly to remove all dust and debris, and repair or replace any faulty parts. The machine must be stored in a dry place away from the elements and with the cover correctly fitted. !W ARNING! !WARNING! MAINTENANCE AND STORAGE 15EN