Ford E450 Owners Manual
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WARNINGS Stay outside your vehicle and do not leave the fuel pump unattended when refueling your vehicle. This is against the law in some places. Keep children away from the fuel pump; never let children pump fuel. Do not use personal electronic devices while refueling. Wait at least 10 seconds before removing the fuel pump nozzle to allow any residual fuel to drain into the fuel tank. Stop refueling after the fuel pump nozzle automatically shuts off for the second time. Failure to follow this will fill the expansion space in the fuel tank and could lead to fuel overflowing. Do not remove the fuel pump nozzle from its fully inserted position when refueling. Use the following guidelines to avoid electrostatic charge build-up when filling an ungrounded fuel container: • Place approved fuel container on the ground. • Do not fill a fuel container while it is in the vehicle (including the cargo area). • Keep the fuel pump nozzle in contact with the fuel container while filling. • Do not use a device that would hold the fuel pump handle in the fill position. Fuel Filler Cap WARNINGS The fuel system may be under pressure. If you hear a hissing sound near the fuel filler door, do not refuel until the sound stops. Otherwise, fuel may spray out, which could cause serious personal injury. WARNINGS If you do not use the proper fuel filler cap, excessive pressure or vacuum in the fuel tank may damage the fuel system or cause the fuel cap to disengage in a collision, which may result in possible personal injury. Note: If you must replace the fuel filler cap, replace it with a fuel filler cap that is designed for your vehicle. The customer warranty may be void for any damage to the fuel tank or fuel system if the correct genuine Ford, Motorcraft or other certified fuel filler cap is not used. Your fuel tank filler cap has an indexed design with a 1/4th turn on and off feature. When fueling your vehicle: 1. Put your vehicle in park (P). 2. Switch the engine off. 3. Carefully turn the filler cap counterclockwise until it spins off. 4. Pull to remove the cap from the fuel filler pipe. 5. To install the cap, align the tabs on the cap with the notches on the filler pipe. 6. Turn the filler cap clockwise 1/4 of a turn clockwise until it clicks at least once. If the Check Fuel Cap light or a Check Fuel Cap message appears in the instrument cluster and stays on after you start the engine, you may not have installed the fuel filler properly. 78 E-Series (TE4), enUSA, First Printing Fuel and Refueling
If the fuel cap light remains on, at the next opportunity, safely pull off of the road, remove the fuel filler cap, align the cap properly and reinstall it. The check fuel cap light or Check fuel cap message may not reset immediately. It may take several driving cycles for the indicators to turn off. A driving cycle consists of an engine start-up (after four or more hours with the engine off) followed by normal city and highway driving. FUEL CONSUMPTION Empty reserve is the amount of fuel remaining in the tank after the fuel gauge indicates empty. The amount of usable fuel in the empty reserve varies and should not be relied upon to increase driving range. • The usable capacity of the fuel tank is the amount of fuel that can be added into the tank after the gauge indicates empty • The advertised capacity is the total fuel tank size. See Capacities and Specifications (page 190). It is the combined usable capacity plus the empty reserve. • Due to the empty reserve, you may not be able to refuel the full amount of the advertised capacity of the fuel tank even when the fuel gauge reads empty. Filling the Tank For consistent results when filling the fuel tank: • Turn the ignition off before fueling; an inaccurate reading results if the engine is left running. • Use the same fill rate (low-medium-high) each time the tank is filled. • Allow no more than two automatic click-offs when filling. Results are most accurate when the filling method is consistent. Calculating Fuel Economy Do not measure fuel economy during the first 1000 miles (1600 kilometers) of driving (this is your engine ’s break-in period); a more accurate measurement is obtained after 2000 miles - 3000 miles (3200 kilometers - 4800 kilometers). Also, fuel expense, frequency of fill ups or fuel gauge readings are not accurate ways to measure fuel economy. 1. Fill the fuel tank completely and record the initial odometer reading. 2. Each time you fill the tank, record the amount of fuel added. 3. After at least 3 to 5 tank fill ups, fill the fuel tank and record the current odometer reading. 4. Subtract your initial odometer reading from the current odometer reading. 5. Calculate fuel economy by dividing miles traveled by gallons used (For Metric: Multiply liters used by 100, then divide by kilometers traveled). Keep a record for at least 1 month and record the type of driving (city or highway). This provides an accurate estimate of the vehicle ’s fuel economy under current driving conditions. Additionally, keeping records during summer and winter show how temperature impacts fuel economy. In general, lower temperatures mean lower fuel economy. 79 E-Series (TE4), enUSA, First Printing Fuel and Refueling
Conditions • Heavily loading a vehicle or towing a trailer may reduce fuel economy at any speed. • Carrying unnecessary weight may reduce fuel economy (approximately 1 mpg [0.4 km/L] is lost for every 400 pounds [180 kilograms] of weight carried). • Adding certain accessories to your vehicle (for example bug deflectors, rollbars/light bars, running boards, ski racks) may reduce fuel economy. • Using fuel blended with alcohol may lower fuel economy. • Fuel economy may decrease with lower temperatures during the first 8– 10 miles (12 –16 kilometers) of driving. • Driving on flat terrain offers improved fuel economy as compared to driving on hilly terrain. • Transmissions give their best fuel economy when operated in the top cruise gear and with steady pressure on the gas pedal. • Close windows for high speed driving. EMISSION CONTROL SYSTEM WARNINGS Do not park, idle, or drive your vehicle in dry grass or other dry ground cover. The emission system heats up the engine compartment and exhaust system, which can start a fire. Exhaust leaks may result in entry of harmful and potentially lethal fumes into the passenger compartment. If you smell exhaust fumes inside your vehicle, have your dealer inspect your vehicle immediately. Do not drive if you smell exhaust fumes. Your vehicle is equipped with various emission control components and a catalytic converter that will enable your vehicle to comply with applicable exhaust emission standards. To make sure that the catalytic converter and other emission control components continue to work properly: • Use only the specified fuel listed. • Avoid running out of fuel. • Do not turn off the ignition while your vehicle is moving, especially at high speeds. • Have the items listed in scheduled maintenance information performed according to the specified schedule. The scheduled maintenance items listed in scheduled maintenance information are essential to the life and performance of your vehicle and to its emissions system. If you use parts other than Ford, Motorcraft or Ford-authorized parts for maintenance replacements, or for service of components affecting emission control, such non-Ford parts should be the equivalent to genuine Ford Motor Company parts in performance and durability. Illumination of the service engine soon indicator, charging system warning light or the temperature warning light, fluid leaks, strange odors, smoke or loss of engine power could indicate that the emission control system is not working properly. An improperly operating or damaged exhaust system may allow exhaust to enter the vehicle. Have a damaged or improperly operating exhaust system inspected and repaired immediately. Do not make any unauthorized changes to your vehicle or engine. By law, vehicle owners and anyone who manufactures, repairs, services, sells, leases, trades vehicles, or supervises a fleet of vehicles are not permitted to intentionally remove 80 E-Series (TE4), enUSA, First Printing Fuel and Refueling
an emission control device or prevent it from working. Information about your vehicle ’s emission system is on the Vehicle Emission Control Information Decal located on or near the engine. This decal also lists engine displacement Please consult your warranty information for complete details. On-Board Diagnostics (OBD-II) Your vehicle has a computer known as the on-board diagnostics system (OBD-II) that monitors the engine ’s emission control system. The system protects the environment by making sure that your vehicle continues to meet government emission standards. The OBD-II system also assists a service technician in properly servicing your vehicle. When the service engine soon indicator illuminates, the OBD-II system has detected a malfunction. Temporary malfunctions may cause the service engine soon indicator to illuminate. Examples of temporary malfunctions are: • the vehicle has run out of fuel —the engine may misfire or run poorly • poor fuel quality or water in the fuel —the engine may misfire or run poorly • the fuel fill inlet may not have closed properly. See Refueling (page 77). • driving through deep water —the electrical system may be wet. You can correct these temporary malfunctions by filling the fuel tank with good quality fuel, properly closing the fuel fill inlet or letting the electrical system dry out. After three driving cycles without these or any other temporary malfunctions present, the service engine soon indicator should stay off the next time you start the engine. A driving cycle consists of a cold engine startup followed by mixed city/highway driving. No additional vehicle service is required. If the service engine soon indicator remains on, have your vehicle serviced at the first available opportunity. Although some malfunctions detected by the OBD-II may not have symptoms that are apparent, continued driving with the service engine soon indicator on can result in increased emissions, lower fuel economy, reduced engine and transmission smoothness, and lead to more costly repairs. Readiness for Inspection/Maintenance (I/M) Testing Some state/provincial and local governments may have Inspection/Maintenance (I/M) programs to inspect the emission control equipment on your vehicle. Failure to pass this inspection could prevent you from getting a vehicle registration. If the service engine soon indicator is on or the bulb does not work, you may need to have the vehicle serviced. See On-Board Diagnostics (OBD-II). Your vehicle may not pass the I/M test if the service engine soon indicator is on or not working properly (bulb is burned out), or if the OBD-II system has determined that some of the emission control systems have not been properly checked. In this case, your vehicle is not ready for I/M testing. 81 E-Series (TE4), enUSA, First Printing Fuel and Refueling
If the vehicle ’s engine or transmission has just been serviced, or the battery has recently run down or been replaced, the OBD-II system may indicate that the vehicle is not ready for I/M testing. To determine if the vehicle is ready for I/M testing, turn the ignition key to the on position for 15 seconds without cranking the engine. If the service engine soon indicator blinks eight times, it means that the vehicle is not ready for I/M testing; if the service engine soon indicator stays on solid, it means that the vehicle is ready for I/M testing. The OBD-II system monitors the emission control system during normal driving. A complete check may take several days. If the vehicle is not ready for I/M testing, you may need to perform the following driving cycle consisting of mixed city and highway driving: Drive on an expressway or highway for a steady 15 minutes, followed by 20 minutes of stop-and-go driving with at least four 30-second idle periods. Allow the vehicle to sit for at least eight hours without starting the engine. Then, start the engine and complete the above driving cycle. The engine must warm up to its normal operating temperature. Once started, do not turn off the engine until the above driving cycle is complete. If the vehicle is still not ready for I/M testing, you will have to repeat the above driving cycle. 82 E-Series (TE4), enUSA, First Printing Fuel and Refueling
AUTOMATIC TRANSMISSION WARNING Always set the parking brake fully and make sure the transmission is latched in park (P). Turn the ignition off and remove the key whenever you leave your vehicle. Understanding the Shift Positions of the 5– Speed Automatic Transmission Putting your vehicle in or out of gear: 1. Fully press down the brake pedal. 2. Move the gearshift lever into the desired gear. 3. Come to a complete stop. 4. Move the gearshift lever and securely latch it in park (P). Park (P) This position locks the transmission and prevents the wheels from turning. Reverse (R) With the transmission in reverse (R), your vehicle moves backward. Always come to a complete stop before shifting into and out of reverse (R). Neutral (N) With the transmission in neutral (N), you can start your vehicle and it is free to roll. Hold the brake pedal down while in this position. Drive (D) Drive (D) is the normal driving position for the best fuel economy. The overdrive function allows automatic upshifts and downshifts through gears one through five. Third (3) Transmission operates in third (3) gear only. Use third (3) gear for improved traction on slippery roads. Second (2) Transmission operates in second (2) gear only. Use second (2) gear to start-up on slippery roads. First (1) • Transmission operates in first (1) gear only. • Provides maximum engine braking. • Allows upshifts by moving gearshift lever. • Does not downshift into first (1) gear at high speeds; allows for first (1) gear when vehicle reaches slower speeds. Forced downshifts • Allowed in drive (D) with the tow/haul feature on or off. • Press the accelerator to the floor. • Allows transmission to select an appropriate gear. 83 E-Series (TE4), enUSA, First Printing TransmissionE161511 P R N D 3 2 1
Tow/Haul Mode To activate tow/haul, press the button on the gearshift lever. The TOW HAUL indicator light illuminates in the instrument cluster. The tow/haul feature: • Delays upshifts to reduce the frequency of transmission shifting. • Provides engine braking in all forward gears, which slows your vehicle and assists you in controlling your vehicle when descending a grade. • Depending on driving conditions and load conditions, may downshift the transmission, slow your vehicle and control your vehicle speed when descending a hill, without pressing the accelerator pedal. The amount of downshift braking provided varies based upon the amount you press the brake pedal. The tow/haul feature improves transmission operation when towing a trailer or a heavy load. All transmission gear ranges are available when using tow/haul. To deactivate the tow/haul feature and return to normal driving mode, press the button on the gearshift lever again. The TOW HAUL light deactivates. Tow/haul also deactivates when you power down your vehicle. WARNING Do not use the tow/haul feature when driving in icy or slippery conditions as the increased engine braking can cause the rear wheels to slide and your vehicle to swing around with the possible loss of vehicle control. Understanding the Shift Positions of a 6– Speed Automatic Transmission Putting your vehicle in or out of gear: 1. Fully press down the brake pedal. 2. Move the gearshift lever into the desired gear. 3. Come to a complete stop. 4. Move the gearshift lever and securely latch it in park (P). Park (P) This position locks the transmission and prevents the wheels from turning. Reverse (R) With the transmission in reverse (R), your vehicle moves backward. Always come to a complete stop before shifting into and out of reverse (R). Neutral (N) With the transmission in neutral (N), you can start your vehicle and it is free to roll. Hold the brake pedal down while in this position. Drive (D) Drive (D) is the normal driving position for the best fuel economy. The overdrive function allows automatic upshifts and downshifts through gears one through six. 84 E-Series (TE4), enUSA, First Printing TransmissionE161509 E198819
Fourth (4) Trasnmission operates in fourth (4) gear only. Used for improved traction on slippery roads. Second (2) Transmission operates in second (2) gear only. Use second (2) gear to start-up on slippery roads. First (1) • Transmission operates in first (1) gear only. • Provides maximum engine braking. • Allows upshifts by moving gearshift lever. • Does not downshift into first (1) gear at high speeds; allows for first (1) gear when vehicle reaches slower speeds. Forced downshifts • Allowed in drive (D) with the tow/haul feature on or off. • Press the accelerator to the floor. • Allows transmission to select an appropriate gear. Tow/Haul Mode To activate tow/haul, press the button on the gearshift lever. The TOW HAUL indicator light illuminates in the instrument cluster. The tow/haul feature: • Delays upshifts to reduce the frequency of transmission shifting. • Provides engine braking in all forward gears, which slows your vehicle and assists you in controlling your vehicle when descending a grade. • Depending on driving conditions and load conditions, may downshift the transmission, slow your vehicle and control your vehicle speed when descending a hill, without pressing the accelerator pedal. The amount of downshift braking provided will vary based upon the amount you press the brake pedal. The tow/haul feature improves transmission operation when towing a trailer or a heavy load. All transmission gear ranges are available when using tow/haul. To deactivate the tow/haul feature and return to normal driving mode, press the button on the gearshift lever again. The TOW HAUL light deactivates. Tow/haul also deactivates when you power down your vehicle. WARNING Do not use the tow/haul feature when driving in icy or slippery conditions as the increased engine braking can cause the rear wheels to slide and your vehicle to swing around with the possible loss of vehicle control. Brake-Shift Interlock WARNINGS Do not drive your vehicle until you verify that the brake lamps are working. 85 E-Series (TE4), enUSA, First Printing TransmissionE161509
WARNINGS When doing this procedure, you will be taking your vehicle out of park which means your vehicle can roll freely. To avoid unwanted vehicle movement, always fully set the parking brake prior to doing this procedure. Use wheel chocks if appropriate. If the parking brake is fully released, but the brake warning lamp remains illuminated, the brakes may not be working properly. See your authorized dealer. Your vehicle is equipped with a brake-shift interlock feature that prevents the gearshift lever from moving from park (P) when the ignition is in the 3 (on) position and the brake pedal is not pressed. If you cannot move the gearshift lever out of park (P) position with the ignition in the 4 (on) position and the brake pedal pressed, a malfunction may have occurred. It is possible that a fuse has blown or your vehicle ’s brake lamps are not operating properly. See Fuse Specification Chart (page 127). If the fuse is not blown and the brake lamps are working properly, the following procedure allows you to move the gearshift lever from park (P): 1. Apply the parking brake and turn the ignition on. 2. Use a screwdriver to remove the lower trim panel under the steering column. Make sure not to disturb the wires on the electrical connector. 3. Locate the brake-shift interlock solenoid underneath the steering column. 4. Pull back on the solenoid, and at the same time, shift the transmission into neutral (N). 5. Start your vehicle. See your authorized dealer as soon as possible if this procedure is used. If Your Vehicle Gets Stuck In Mud or Snow Note: Do not rock your vehicle if the engine is not at normal operating temperature or damage to the transmission may occur. Note: Do not rock your vehicle for more than a minute or damage to the transmission and tires may occur, or the engine may overheat. 86 E-Series (TE4), enUSA, First Printing TransmissionE204513
If your vehicle is stuck in mud or snow, you may rock it out by shifting between forward and reverse gears, stopping between shifts in a steady pattern. Press lightly on the accelerator in each gear. 87 E-Series (TE4), enUSA, First Printing Transmission