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Ford E450 Owners Manual

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    							Protected components
    Fuse amp rating
    Fuse or relay number
    Auxiliary switch #3 relay.
    —
    8
    Modified vehicle and stripped chassis run/
    start relay.
    —
    9
    Not used.
    —
    10
    Not used.
    —
    11
    Modified vehicle and stripped chassis run/
    start.
    40A**
    12
    Starter solenoid relay.
    30A**
    13
    Run/start relay.
    40A**
    14
    Modified vehicle and stripped chassis
    battery.
    40A**
    15
    Auxiliary air conditioning blower.
    50A**
    16
    Trailer tow battery charge.
    50A**
    17
    Trailer tow park feed.
    Electric trailer brake.
    30A**
    18
    Trailer brake controller.
    Auxiliary switch #1.
    30A**
    19
    Auxiliary switch #2.
    30A**
    20
    Not used.
    —
    21
    Not used.
    —
    22
    Air conditioning clutch relay.
    —
    23
    Horn relay (stripped chassis).
    —
    24
    Run/start relay.
    —
    25
    Not used.
    —
    26
    Not used.
    —
    27
    Back-up lamp.
    20A*
    28
    Air conditioning clutch.
    10A*
    29
    Brake on/off switch.
    10A*
    30
    Cluster battery (stripped chassis).
    10A*
    31
    128
    E-Series (TE4), enUSA, First Printing Fuses 
    						
    							Protected components
    Fuse amp rating
    Fuse or relay number
    Blower motor.
    50A**
    32
    Anti-lock brake system pump.
    40A**
    33
    Stripped chassis horn.
    20A**
    34
    Powertrain control module relay.
    40A**
    35
    Ignition switch (stripped chassis).
    20A**
    36
    Trailer tow left-hand side stop lamp and
    direction indicator lamp relay.
    —
    37
    Trailer tow right-hand side stop lamp and
    direction indicator lamp relay.
    —
    38
    Back-up lamp relay.
    —
    39
    Blower motor relay.
    —
    40
    Not used.
    —
    41
    Diagnostic connector (stripped chassis).
    15A*
    42
    Fuel pump.
    20A*
    43
    Auxiliary switch #3.
    10A*
    44
    Auxiliary switch #4.
    15A*
    45
    Powertrain control module keep alive
    memory power.
    10A*
    46
    Canister vent control valve.
    Powertrain control module relay coil.
    Anti-lock brake system relay coil.
    40A**
    47
    Trailer tow stop lamp and direction indic-
    ator lamps.
    20A**
    48
    Wiper motor.
    30A**
    49
    Not used.
    —
    50
    Cutaway.
    20A**
    51
    Modified vehicle and stripped chassis run/
    start relay coil.
    10A*
    52
    Anti-lock brake system run/start feed.
    10A*
    53
    Fuel pump relay coil.
    10A*
    54
    129
    E-Series (TE4), enUSA, First Printing Fuses 
    						
    							Protected components
    Fuse amp rating
    Fuse or relay number
    Not used.
    —
    55
    Not used.
    —
    56
    Trailer tow park lamp.
    20A*
    57
    Trailer tow back-up lamp.
    15A*
    58
    Not used.
    —
    59
    One-touch integrated start diode.
    —
    60
    Not used.
    —
    61
    Auxiliary switch #2 relay.
    —
    62
    Trailer tow battery charge.
    30A**
    63
    Not used.
    —
    64
    Power point 2 (glove box).
    20A**
    65
    Power point 3 (cutaway B+).
    20A**
    66
    Power point 1 (instrument panel).
    20A**
    67
    Modified vehicle.
    50A**
    68
    Not used.
    —
    69
    Stripped chassis.
    30A**
    70
    Not used.
    —
    71
    Cigarette lighter/power point.
    20A**
    72
    Not used.
    —
    73
    Power seat.
    30A**
    74
    Vehicle power 1.
    20A*
    75
    Powertrain control module power.
    Vehicle power 2.
    20A*
    76
    Powertrain control module emissions
    related components.
    Vehicle power 3.
    10A*
    77
    Powertrain control module general
    components.
    Vehicle power 4.
    15A*
    78
    130
    E-Series (TE4), enUSA, First Printing Fuses 
    						
    							Protected components
    Fuse amp rating
    Fuse or relay number
    Engine ignition coil relay coil.
    Vehicle power 5.
    10A*
    79
    Transmission.
    Cluster run/start (stripped chassis).
    10A*
    80
    Not used.
    —
    81
    Not used.
    —
    82
    Fuel pump diode.
    —
    83
    Not used.
    —
    84
    Auxiliary switch #1 relay.
    —
    85
    *Mini fuses.
    **A1S fuses.
    Passenger Compartment Fuse
    Panel WARNING
    Always disconnect the battery before
    servicing high current fuses. Note:
    If your vehicle is equipped with dual
    batteries, disconnecting the primary
    under-hood battery does not remove power
    from all circuits.
    The fuse panel is located to the left of the
    brake pedal and mounted onto the lower
    left cowl panel. Remove the fuse panel
    cover to access the fuses.
    To remove a fuse, use the fuse puller tool
    provided on the inside of the fuse panel
    cover.
    131
    E-Series (TE4), enUSA, First Printing Fuses 
    						
    							Protected components
    Fuse amp rating
    Fuse or relay number
    Inverter B+.
    30A
    1
    Not used (spare).
    15A
    2
    Not used (spare).
    15A
    3
    Not used (spare).
    30A
    4
    Passenger compartment fuse panel.
    10A
    5
    Brake-shift interlock.
    Direction indicators lamps.
    20A
    6
    Hazard lamps.
    Stop lamps.
    Left-side headlamp low beam.
    10A
    7
    Right-side headlamp low beam.
    10A
    8
    Courtesy lamps.
    15A
    9
    Switch illumination.
    15A
    10
    132
    E-Series (TE4), enUSA, First Printing FusesE194306  
    						
    							Protected components
    Fuse amp rating
    Fuse or relay number
    Not used (spare).
    10A
    11
    Not used (spare).
    7.5A
    12
    Mirrors.
    5A
    13
    SYNC.
    10A
    14
    Global positioning system module.
    Not used (spare).
    10A
    15
    Not used (spare).
    15A
    16
    Door locks.
    20A
    17
    Not used (spare).
    20A
    18
    Not used (spare).
    25A
    19
    Diagnostic connector (except stripped
    chassis).
    15A
    20
    Not used (spare).
    15A
    21
    Parking lamps.
    15A
    22
    License plate lamps.
    Headlamp high beams.
    15A
    23
    Horn (except stripped chassis).
    20A
    24
    Demand lighting.
    10A
    25
    Cluster (except stripped chassis).
    10A
    26
    Ignition switch feed.
    20A
    27
    Audio mute (start).
    5A
    28
    Cluster (except stripped chassis).
    5A
    29
    Not used (spare).
    5A
    30
    Not used (spare).
    10A
    31
    Restraints module.
    10A
    32
    Trailer brake controller.
    10A
    33
    Not used (spare).
    5A
    34
    Cutaway run/start.
    10A
    35
    133
    E-Series (TE4), enUSA, First Printing Fuses 
    						
    							Protected components
    Fuse amp rating
    Fuse or relay number
    Passive anti-theft system radio frequency
    module.
    5A
    36
    Climate control.
    10A
    37
    Stripped chassis #1 run/start.
    Not used (spare).
    20A
    38
    Radio.
    20A
    39
    Not used (spare).
    20A
    40
    Radio.
    15A
    41
    Switch illumination.
    Automatic dimming rear view mirror.
    Power inverter.
    Auxiliary switch.
    10A
    42
    Stripped chassis instrument panel
    connector #1.
    10A
    43
    Trailer tow battery charge relay.
    10A
    44
    Wipers.
    5A
    45
    Stripped chassis engine connector 3.
    Passenger airbag deactivation indicator.
    7.5A
    46
    Windows accessory delay circuit breaker.
    30A
    47
    Delayed accessory relay.
    —
    48
    CHANGING A FUSE
    Fuses WARNING
    You must replace a failed fuse with
    one that has the specified amperage
    rating. If you use a fuse with a higher
    amperage rating, you may cause severe
    wire damage and may start a fire. A fuse may fail if electrical components in
    the vehicle are not properly working. A
    broken wire inside the fuse indicates a
    failed fuse. Check the appropriate fuses
    before replacing any electrical
    components.
    134
    E-Series (TE4), enUSA, First Printing FusesE142430  
    						
    							GENERAL INFORMATION
    Have your vehicle serviced regularly to help
    maintain its roadworthiness and resale
    value. There is a large network of
    authorized dealers that are there to help
    you with their professional servicing
    expertise. We believe that their specially
    trained technicians are best qualified to
    service your vehicle properly and expertly.
    They are supported by a wide range of
    highly specialized tools developed
    specifically for servicing your vehicle.
    To help you service your vehicle, we
    provide scheduled maintenance
    information which makes tracking routine
    service easy.  See Scheduled
    Maintenance (page 266).
    If your vehicle requires professional service,
    an authorized dealer can provide the
    necessary parts and service. Check your
    warranty information to find out which
    parts and services are covered.
    Use only recommended fuels, lubricants,
    fluids and service parts conforming to
    specifications. Motorcraft® parts are
    designed and built to provide the best
    performance in your vehicle.
    Precautions
    • Do not work on a hot engine.
    • Make sure that nothing gets caught in
    moving parts.
    • Do not work on a vehicle with the
    engine running in an enclosed space,
    unless you are sure you have enough
    ventilation.
    • Keep all open flames and other burning
    material (such as cigarettes) away
    from the battery and all fuel related
    parts. Working with the Engine Off
    1.
    Set the parking brake and shift to park
    (P).
    2. Switch off the engine.
    3. Block the wheels.
    Working with the Engine On WARNING
    To reduce the risk of vehicle damage
    and/or personal burn injuries, do not
    start your engine with the air cleaner
    removed and do not remove it while the
    engine is running. 1.
    Set the parking brake and shift to park
    (P).
    2. Block the wheels
    OPENING AND CLOSING THE
    HOOD 1.
    Inside the vehicle, pull the hood release
    handle located under the bottom left
    corner of the instrument panel.
    2. Go to the front of the vehicle and push
    the auxiliary latch, located in the center
    of the top grille, to the left in order to
    release the hood.
    3. Lift the hood and secure it with the prop rod.
    135
    E-Series (TE4), enUSA, First Printing MaintenanceE196351  
    						
    							UNDER HOOD OVERVIEW
    Windshield washer fluid reservoir:  See Washer Fluid Check (page 144).
    A
    Engine oil filler cap: 
     See Engine Oil Check (page 137).
    B
    Automatic transmission fluid dipstick: 
     See Automatic Transmission Fluid
    Check (page 140).
    C
    Air filter assembly: 
     See Changing the Engine Air Filter (page 154).
    D
    Engine oil dipstick: 
     See Engine Oil Dipstick (page 137).
    E
    Brake fluid reservoir: 
     See Brake Fluid Check (page 143).
    F
    Engine coolant reservoir: 
     See Engine Coolant Check (page 138).
    G
    Power steering fluid reservoir: 
     See Power Steering Fluid Check (page 143).
    H
    Battery: 
     See Changing the 12V Battery (page 144).
    I
    136
    E-Series (TE4), enUSA, First Printing MaintenanceIH
    DABCEFG
    E197500  
    						
    							ENGINE OIL DIPSTICK
    MINA
    MAX
    B
    ENGINE OIL CHECK
    Note: Check the level before starting the
    engine.
    Note: Make sure that the level is between
    the MIN and the MAX marks.
    1. Make sure that your vehicle is on level ground.
    2. Turn the engine off and wait 10 minutes
    for the oil to drain into the oil pan.
    3. Remove the dipstick and wipe it with a clean, lint-free cloth. Replace the
    dipstick and remove it again to check
    the oil level.
    If the level is at the MIN mark, add oil
    immediately.
    Adding Engine Oil
    Note: Do not remove the filler cap when
    the engine is running.
    Note: Do not add oil further than the MAX
    mark. Oil levels above the MAX mark may
    cause engine damage. Only use oils certified for gasoline engines
    by the American Petroleum Institute (API).
    An oil with this trademark symbol
    conforms to the current engine and
    emission system protection standards and
    fuel economy requirements of the
    International Lubricants Specification
    Advisory Council (ILSAC), comprised of
    U.S. and Japanese automobile
    manufacturers.
    1. Remove the filler cap.
    2. Add engine oil that meets the Ford
    specifications.  See Capacities and
    Specifications (page 190).
    3. Wipe off any spilled oil.
    4. Replace the filler cap. Turn it until you feel a strong resistance.
    OIL CHANGE INDICATOR
    RESET
    Resetting the Oil Life Monitoring
    System
    Only reset the oil life monitoring system
    after changing the engine oil and oil filter.
    To reset the oil life monitoring system do
    the following:
    1. Switch the ignition on. Do not start the
    engine.
    2. Fully press the accelerator and brake pedals at the same time.
    137
    E-Series (TE4), enUSA, First Printing MaintenanceE161560
    AB E142732  
    						
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