Ford 60 Service Manual

11
12
1) Rocker Arm Carrier
2) Bed Plate
3) Glow Plug Buss Bar 1) FICM
2) CMP Sensor
3) Oil Level Gauge
4) Crankcase Ventilation
Left Rear of Engine Left of Engine
COMPONENT LOCATIONS
10
1
3
2
1 3
4
2 

13
14
Right Rear of Engine
1) Block Heater
2) Turbine Outlet
3) Exhaust Connection to EGR Cooler
4) Exhaust Expansion Joint 1) Exhaust Expansion Joints
2) Heat Shields
3) Lifting “Eye”
4) Serial Number
5) ICP Sensor & IPR (Behind ICP)
Rear of Engine
COMPONENT LOCATIONS
11
1
2
2
3
4
1 3
2
5
4 

15
16
1) Heater Return
2) EGR Throttle Actuator 1) CKP Sensor
2) Glow Plug Control Module
Right Front of Engine Right Side of Engine
COMPONENT LOCATIONS
12
12
1 2 

17
18
Top of Engine
1) EGR Valve
2) EGR Cooler
3) Turbocharger Compressor Outlet
4) IAT2 Sensor
5) EOP Switch
6) EOT Sensor 1) Oil Filter
2) Turbocharger Oil Supply Line
3) EVRT/VGT Control Valve
4) Injector Connectors
5) Secondary Fuel Filter
6) EGR Cooler Coolant Deaeration Port
Top of Engine
COMPONENT LOCATIONS
13
1 6
5 2
3
4
2
34
6 5
1 

19
20
21
 • The geartrain for the crankshaft, camshaft,
and high pressure pump are located in the
rear of the engine under the rear cover.
 • This allows the high pressure pump to be
mounted inside the engine and also reduces
geartrain noise.
Rear Geartrain Cylinder Head
Rocker Carrier
6.0LPOWER STROKEFEATURES
14
 • The aluminum rocker arm carrier is mounted
on top of the cylinder head and is held in
place by the cylinder head bolts.
 • The rocker arm carrier provides the 
mounting location for all of...

22
23
24
Normal Heat Treatment Discoloration
 • The bearing surfaces on the crankshaft are
induction hardened.
 • During the hardening process the 
surrounding areas of the crankshaft discolor.
This condition is normal.  • A single mass flywheel is used on the 
F-450/550 Superduty trucks.
 • The single mass flywheel can be identified
by the absence of the above mentioned
parts and that it is machined from one solid
part.  • The 6.0L Power Stroke uses two different 
flywheels for the manual transmission....

16
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 • The modular water pump can be serviced
without disconnecting radiator hoses.
 • Both the glow plug sleeves and the injector
sleeves are stainless steel.
Cooling System Features
COOLING  SYSTEM
Cooling System Flow
Cooling System Features
 • Modular Water Pump
 • Stainless Steel Injector Sleeves
 • Stainless Steel Glow Plug Sleeves
25
17
26 

27
28
29
Cooling System Flow: Oil Cooler Cooling System Flow: Back of Front
Cover Cooling System Flow: Front Cover
COOLING SYSTEM
18
 • Coolant is drawn into the inlet of the front
cover and then flows from the water pump
through the front cover to the crankcase.
 • Coolant is also routed from the front cover
into the crankcase to a passage that feeds
the oil cooler.
 • Return coolant is directed to the thermostat
by the front cover. If the thermostat is open,
coolant flows to the radiator to be cooled....

30
31
32
Injector Sleeve Water Pump & Front Cover
Cooling System Flow: EGR Cooler
COOLING SYSTEM
19
 • Coolant flows out of the filter base and into
the EGR cooler through a tube that directs
the coolant to the back of the EGR cooler.
 • Coolant flows through the EGR cooler and
removes heat from the exhaust gasses
before the exhaust arrives at the EGR valve.
 • Coolant exits the front of the EGR cooler and
enters the coolant passage of the intake
manifold. The intake manifold directs the
coolant back...