Dillon Precision Super 1050 Instruction Manual
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will continue to run until the tube is full, at which point a micro-switch will temporarily stop the case flow. From this point the casefeeder will automatically fill the tube as you reload. If the casefeeder does not func- tion properly or the cases do not fall base down, refer to the Trouble Shooting section of this manual. Pull the operating handle smoothly to the bottom stop, then raise the han- dle, a case has been fed to Station 1. Cycle the handle again, strive to be smooth in your operation. The first case should be indexed to Station 2. Cycle the handle again. It is not necessary to apply any force on the upstroke of the handle. All you are doing on the upstroke is indexing the shellplate. Remember that priming is done on the down stroke. A slow measured upstroke gives you lots of time to pick up the next bullet andready it for seating. If you count one second down, and one second up, you’ll have a good pace. The first case should now be in Station 3with a case in Stations 1 & 2 as well. Cycle the handle again. The case is swaged and expanded at Station 3. Observe the swage operating part (#20314*), if the swage is proper, pro- ceed – if not see items 3 and 4 in the Trouble Shooting section of this manu- al. Cycle the handle again and the case gets primed at Station 4. If the primer is not seated properly (too high or too deep) you will need to adjust the primer push rod (#12819). Clockwise turns of the primer push rod will cause the primer to be seated deep- er while counterclockwise turns will seat the primer higher. The first case in the sequence should now be primed and at Station5. Remove the locator button (#20637*), extract the round and check the primer. If everything looks okay, replace the case and button and pro- ceed. However, if the primer is not seated properly (too high or too deep) you will need to adjust the primer push rod (#12819). Clockwise turns of the primer push rod will cause the primer to be seated deeper while counterclock- wise turns will seat the primer higher. Cycle the handle again, the automat- ic powder measure will drop the charge you’ve selected. Pistol casemouths will be belled at this time. Look through the inspection hole in Station 6– you should be able to see your powder charge in the case. Cycle the handle again. Now, with your left hand, place a bullet on the powder-charged case at Station 7and cycle the handle. Your bullet will be seated to its proper depth, if not, a sim- 11 Station 5 - Here the case mouth is belled and powder dispensed. Station 1 - The casefeed plunger inserts the case into the shellplate. Station 2 - Here, spent cartridge cases are resized and deprimed. Station 7 - In this station, the bullet is seat- ed to its proper depth. Station 8 - Here the case is crimped and then ejected out of the shellplate with the next pull of the handle. Station 3 - Here the case mouth is expand- ed while a rod supports the case base for swaging.
ple height adjustment to the seating stem may be necessary. Refer to a load- ing manual for proper loaded length (OAL). Cycle the handle again and check for crimp atStation 8. Refer to Trouble Shooting item 8 for adjust- ments if necessary. Add a bullet, cycle again. Your first loaded round should now be ejected into the collection bin. If all has gone well to this point you’ve got it made. Just keep adding bullets, watch your fingers so they don’t get caught and don’t hurry. Just try to be smooth in your operation. The speed will come naturally and you’ll be doing a thousand rounds per hour before you even realize it. The following are some adjustment suggestions as well as Trouble Shooting hints. Adjustments Casefeeder It may be necessary to readjust the micro-switch for different calibers. Cases may become lodged between the micro-switch and the tube wall. The other extreme is the case failing to put enough pressure on the micro- switch to shut off the system causing it to continue running and over flow- ing the tube. Fig. 26 The casefeed spacer (#13703) sup- plied in the accessory package, is to be used when you are reloading .41 Mag, .44 Mag, .357 Mag, .30 Carbine, or .45 Colt. Remove the two clutch screws (#13732), lock washer (#13813) and upper clutch (#13632) and the case- feed plate. Place the spacer on the shoulder of the lower clutch and reassemble – see the schematic on page 31 for more details. The casefeed plate should now be approximately 1/8” above the floor of the casefeed bowl. Note: Make sure the casefeed plate is centered in the bowl. Fig. 27 Handle The operating handle is adjustable to three different length settings. Choose the one most comfortable for your operation. Loosen the set screw (#13432) then retighten when the han- dle is in the most comfortable position.Swager Swaging on the Super 1050 is a sim- ple process and is necessary on all car- tridge cases as a means of uniforming the entrance of the primer pocket. Fig. 29The swage rod (#20314 large or #20313 - small) is fully adjustable. Swage Conversion and Adjustment Conversion – Fig. 30 Begin by removing the swage cover (#13064). Next remove the hitch pin (#13840) and slide out the clevis pin (#13522). Remove the operating handle. Rotate the swage connecting rod a half turn and remove it. This will allow you access to the swager. Pull the swager down and out of the machine. Fig. 30 Insert the new swager and reassemble. 12 Fig. 26 - Shown is the micro-switch that automatically shuts off when a case is next to it. Also shown is an optional spacer for certain calibers: .380 and 9mm. Micro-switch Spacer Fig. 27 - Make sure the casefeed plate is centered in the bowl with approximately 1/8” all the way around. Fig. 30 - See the schematics on page 28 for more details. Fig. 29 - Note the difference between the swaged primer pocket (left) and the unswaged primer pocket (right). Fig. 28 - Note that there are three different positions for mounting the operating handle. 1/8”
Swage Adjustments Use ONLY an unswaged military case for these adjustments. With the handle in the down posi- tion, screw the swage back-up expander down until it makes contact with the case bottom and holds it in place. Fig. 31 With the handle still in the down position, turn the swage rod up until it makes contact with the case bottom. Raise the handle half-way and rotate the swage rod a quarter turn. Now, cycle the handle. Inspect the case and when you achieve a completed swage of the primer pocket, tighten the swage lock nut (#14067). Aproperly swaged pocket will show a rounded edge around the rim. Some military cases (.223 & .308) start out with three small dents around the base of the pocket, once properly swaged, the dents will no longer be visible. Fig. 32 Primer System Change Over Instructions The Super 1050 has been shipped to you with either the large or smallprimer system installed. To change the system from large to small or vise versa, follow these instructions: Be sure all primers have been removed from the primer system. Then remove the Early Warning System and the knurled cap. Then remove the primer magazine (#22031 - large or #22030 - small) and replace it with the new size magazine. Be sure the key on the tip (#14003 - large or #14024 - small) is in the slot and the magazine is all the way down in place.Fig. 33 Pull the operating handle to its down position. Loosen the lever arm bracket screw (#14037) and slide the bracket assem- bly up four inches and lock it in place.Fig. 34Raise the operating handle, remove the two primer feed body screws (#13363) and lift off the primer feed body assembly (#20773). Remove the powder bar return rod (#13960) from the powder measure bellcrank (#17839) by releasing the return rod clip (#13929). Fig. 35 Remove the casefeed tube (#13761) and place it on your bench. Remove the toolhead. Fig. 36 For more infor- mation see the following section – TOOLHEAD REMOVAL. 13 Fig. 32 - Note the difference between the swaged primer pocket (left) and the unswaged primer pocket (right). Fig. 31 - A cut-a-way view of a .45 ACP with the swage rod and the back-up rod properly adjusted in the swaging position. Fig. 33 - Note the shape of the key at the base of the primer magazine tip. Fig. 34 - Slide the bracket assembly up and out of the way – retighten the lever arm bracket screw to hold it in place. Fig. 35 - After removing the clip and discon- necting the rod, replace the clip in the rod for safe-keeping. Fig. 36 - To remove the toolhead unscrew the toolhead bolt and remove.
Now remove the shellplate lock nut (#13425) by loosening the four locator tab screws (#13895) about four full turns.Fig. 37 Loosen the ejector tab screw (#13896) and swing the ejector tab (#13189) out of the way. Fig. 38 Next, slide the casefeed plunger (#13073*) back and remove the shellplate. Rotate the primer slide stop (#13108) 90˚. This will allow you to remove, andreplace, the primer slide (#20318 - large or #20317 - small).Fig. 39 Next, remove the bushing (#13031 - large or #13222 - small); spring (#13858) and punch (#12849 - large or #13307 - small) and replace them with the parts for your new primer size. Note that there is a specially designed screwdriver supplied for the bushing (included in the accessory bag). Fig. 40 You should clean your machine at this time. Fig. 41 Prior to installation, lube the base of the primer punch. Now adjust your new punch (#12849 - large or #13307 - small) so that it is flush with the bush- ing (#13031 - large or #13222 - small) by turning set screw (#13226) up or down. If the primer punch is too low, dirt will collect on top of it leaving imprints on your primers. If it is too high it will bind the slide. Note: You can use the slide for a guide. Slide it back and forth over the bushing to check your adjust- ments. See the schematic on page 29 or the trouble shooting section for addi- tional information. Toolhead Removal Disconnect the powder bar return rod (#13960) from the bellcrank (#17839) by releasing the return rod clip (#13929). Fig. 42 Remove the Primer Early Warning device. Raise the primer slide lever assembly (#20488) and lock in place - see Fig. 34. Obtain a 15/16” socket or wrench (not supplied) to remove the toolhead bolt (#13342) and washer (#13449). Fig. 43 Now remove the toolhead (#20420). Due to being spring loaded, there will be some resistance. Wiggle the toolhead up and off while holding the handle. After removing the toolhead, careful- ly lower the handle. When reinstalling the toolhead bolt (#13342) turn it in only finger tight then cycle the handle up and down to make 14 Fig. 38 - Loosen the screw and swing the ejector tab out of the way. Fig. 39 - Rotate the primer slide stop 90˚ to move the primer slide freely in or out. slide stop Fig. 40 - A special screwdriver for the bush- ing has been included in your accessory bag. Fig. 41 - It is very important to keep the machine free of grit and debris. Fig. 43 - Due to being spring loaded, there will be some resistance when pulling the toolhead off. Fig. 42 - After removing the clip and discon- necting the rod, replace the clip in the rod for safe-keeping. Fig. 37 - The four lock ring screws need only be loosened about four turns to remove the shellplate lock nut.
sure everything is properly located. With the handle in the down position, tighten the toolhead bolt with the above mentioned wrench. Shellplate Removal Loosen the ejector tab screw (#13896) and swing the ejector tab (#13189) out of the way. Fig. 38 Loosen the four locator tab screws (#13895) about four full turns. Fig. 37 Use a toothbrush to remove any powder that may be in the threads before removing the lock ring. Next remove the lock ring (#20311). Now push the casefeed plunger back (#13073*) and lift the shellplate off. Be sure to lightly grease the bore of the shellplate when reinstalling it. Fig. 44 Rule of thumb: turn the lock ring down until tight then back off one- eighth of a turn. Then tighten the four locator tab screws (#13895). Casefeed Plunger Conversion When changing calibers it may be necessary to replace the casefeed plunger (#13073*). To do this, remove the clear casefeed tube (#13761) and pull out the colored casefeed adapter (#13654*). The adapter is taped for shipping purposes. Remove the two housing screws (#13815) and the casefeed adapter housing (#11006).Place your hand on the plunger while removing the roller bolt (#13333). This will prevent the casefeed plunger and spring from jumping out of the machine. Fig. 45 Thoroughly clean the track and casefeed parts with a solvent. Now very lightly apply grease to the sides and install the proper size casefeed plunger (#13073*). Fig. 46Remember to grease the roller (#13498) and the roller track (Fig. 46) and Loctite the threads on the roller bolt (#13333). Install the casefeed housing and insert the proper size adapter (#13654*). The casefeed tube (#13761) should now be inserted into the casefeed adapter (#13654*). Note that the tube is marked “up” on one end. Press this end into the tube clip (#13859). See the Trouble Shooting section for any adjustments. Die Adjustments Station 2 - To install the size/decap die Warning: Never attempt to deprime live primers, an explosion may result. Move the toolhead down, by lower- ing the handle all the way down. Screw the sizing die into Station 2. Continue to screw the die down until it just touches the shellplate. Fig. 47 Tighten the die lock ring finger tight. Now move the toolhead up by raising the handle to its upright position. Note: When loading .270 or .30-06 you need to raise the decap assembly so that the hitch pin clip is a minimum of 1/8” above the silver lock ring as shown inFig. 47. Place a case in the casefeed funnel. Here, the case drops to the casefeed plunger. Cycle the handle. The casefeed cam pushes the roller bushing back, drop- ping the case into the slot of the plunger. Cycle the handle. The case is inserted into the shellplate. Note: After raising the handle, insure that you push the handle against its full aft stop. This will insure that the shellplate fully advanced to the next station. Note: When priming, pushing the handle against its stop, will insure that the primer is fully seated. 15 Fig. 45 - The casefeed plunger and spring are under tension. Hold them in place while removing the roller bolt. Fig. 44 - Your machine will work its best when properly cleaned and lubricated. Fig. 46 - Be sure to lightly grease the sides of the casefeed plunger track, casefeed plunger and roller after cleaning. roller track Fig. 47 - Screw the size/decap die down until it just touches the shellplate.
Again, move the toolhead down. The case is now sized. If the case has a spent primer, it will be deprimed. Leave the toolhead in this position with the case fully inserted in the die. Fig. 48This will ensure that the die remains in alignment when tightening the lock ring. Using a 1-1/8" wrench to turn the lock ring and a 7/8" wrench to hold the die body, tighten the lock ring. Station 3 - Adjustment of the Expander Die Install the expander die (caliber specific) at Station 3. Place a case in Station 2 and cycle the operating han- dle once (sending the case to Station 3). Turn the expander die down until you feel it make contact with the case and cycle the operating handle. Make adjustments in one-quarter turn increments until the desired expan- sion of the case mouth is achieved. Tighten the die lock ring.Aproperly expanded case should show a slight flare at the case mouth. Fig. 49 Station 5 - Adjustment of the Powder Die/Powder Funnel Note: Adjusting the powder die for a straight wall case is not the same as adjusting a powder die for a bottle- necked case. This is because straight wall cases are given a bell and bottle- necked cases are not given a bell. For the powder bar to properly dis- pense a measured powder charge, the powder bar must travel its full dis- tance. To travel its full distance, thewhite cube must contact the powder measure body (see arrow FIG 51). Also the belling process does not begin until after the powder bar has traveled its full distance. The angled portion on the bottom of the powder funnel (Fig. 52) is what bells the car- tridge. Once the white cube has con- tacted the powder measure body the case is forced upward against the tapered portion of the powder funnel producing a bell. The more the powder die is adjusted down (clockwise) the more the case will be belled. Note: If the powder die is not adjust- ed down far enough to cause the pow- der bar to travel its full distance the powder charge will be erratic and the case will not receive enough bell. 16 Fig. 49 - You don’t need any more expansion than what you see in this photograph. Fig. 48 - As the toolhead continues down, it will reshape the case neck, shoulder and body. Fig. 50 - When properly adjusted, the case mouth will go past the expanding line and the stem will contact the bottom of the case. Fig. 51 - This photo shows the powder bar at the end of its travel. Fig. 52 - Adjusting the powder die up reduces the amount of belling – down increases the amount of belling.
Station 5 - Adjustment of the Powder Die/Powder Funnel Cont... Drop a case into the casefeed funnel and cycle the handle twice. The case should now be in the shellplate at Station 2. Move the handle down. Notice the resistance at the end of the down stroke. This is the resistance of the case in the sizing die. Raise the handle. The case will index to Station 3. Cycle the handle to advance the case to Station 4. Again, cycle the handle to prime the case and index it to Station 5. Cycle the handle. If the white cube has not traveled its full distance, raise the toolhead just enough to pull the case off of the pow- der funnel (this will prevent the shellplate from indexing while you adjust the powder die). While holding the powder measure, turn the die down 1/8 of a turn. Again lower the toolhead and observe the travel of the powder bar. Repeat as needed until the powder bar travels its full distance, Fig. 51. Once the powder bar travels fully across you should continue to adjust the powder die for the desired amount of bell (turn the powder die 1/8 of a turn at a time). The desired amount bell is just enough to allow the bullet to sit on the case mouth without falling off and to keep the case from shaving lead during the seating process - see the illustration (right) example “B”. Note: If you screw the die down too far, the case will look like example "C" in the illustration (right). You must then discard this case, back the powder die off, by turning it counter-clockwise, and continue with a new sized case. You’ll soon learn to judge the correct amount of bell by simply looking at it. In the meantime, you might want to use your dial calipers to check it. Twenty thousandths of an inch greater (at the mouth of the case) than its origi- nal diameter, should about do it. Once you’ve achieved the desired amount of bell – with the case in Station 5, raise the toolhead. Run the lock ring down hand tight. Insure the bellcrank and the return rod bolt (in the frame) FIG 53are aligned. Using a 5/32" Allen wrench, snug the collar clamp screws.While holding the powder measure in place, snug the lock ring using a 1- 1/8” wrench. Station 7 - General Information on Bullet Seating The purpose of the seating die is to insert the bullet into the case and to push it down into the case the proper amount. How far the bullet is pushed into the case will determine the overall length (OAL). Several factors go into determining the proper OAL – such as, the maximum recommended OAL, listed in the reloading manual, and the type of bullet being loaded. The type of bullet can determine the OAL in one of two ways. If the bullet has what is called a can- nelure, or crimping groove Fig. 54 & 55, this will determine the proper OAL. If the bullet you’re using doesn’t have a cannelure or a crimping groove, then you’ll need to refer to your reloading manual for the suggested OAL. The purpose of the cannelure and crimping groove is to secure the bullet by giving the mouth of the case a place to go (without deforming the bullet) when being crimped. When the bullet is properly seated, the mouth of the cartridge case should be near the top of the cannelure/crimping groove. Refer to your reloading manual. Under the section specified for the cal- iber you’re loading, you’ll find a 17 Fig. 54 & 55 - Shown are several examples of a cannelure or crimping groove. Fig. 53 - Make sure the bellcrank and return rod bolt are aligned. A Correct amount of bell. B Not enough bell. C Too much bell.
schematic of the cartridge. For example, .38 Special lists a maximum OAL of 1.55" (Lyman Reloading Handbook). If you’re seating the bullet to the can- nelure/crimping groove, the OAL should be well within the maximum OAL listed, however, use a set of dial calipers to check it. (Dial calipers are available from Dillon Precision). If the bullet you’re using doesn’t have a can- nelure/crimping groove, refer to the specific type of bullet you’re using in the reloading manual. For example – if you’re loading a 158 gr. .38 Sp. JHP and it doesn’t have a cannelure/ crimp- ing groove, use the suggested OAL of 1.480 (Lyman Reloading Handbook). Station 7 - Installation and Adjustment of the Seating Die Take the seating die from the die box and screw it into Station 7. Screw the die down until the bottom of the die is flush with the bottom of the toolhead. Note: At this point the die will not be screwed down far enough to begin seating the bullet, but it will give you a place to start. Place a case (with a belled case mouth) into Station 7. Fig. 56 Place a bullet on the belled case mouth and lower the toolhead. Then, raise the toolhead just enough to inspect the bullet without indexing the shellplate. If the bullet is not seated deep enough, screw the seating die down 1/2 turn at a time. As a guide, one full turn moves the die down about 70 thousandths of an inch, about the thickness of a nickel. Again, cycle the machine and inspect the seating depth. Repeat these steps as necessary until the correct overall length is achieved. Use a dial caliper or equivalent to measure the overall length of the car- tridge. Check the overall length of the round against the information in your reloading manual. Once you have obtained the proper OAL, replace the cartridge into Station 7 and lower the toolhead. Using a 1- 1/8" wrench to turn the lock ring and a 7/8" wrench to hold the die body, snug the lock ring. Note: If you ever load a cartridge that you are unhappy with, you can use a Dillon bullet puller to reclaim your components. Station 8 - Installation and adjustment of the Crimp Die Screw the crimp die into Station 8. Screw it down until it is flush with the bottom of the toolhead. This is a good starting point for the crimp adjustment. Place a cartridge with a properly seated bullet into Station 8. Lower the toolhead and continue to screw the die down until it touches the cartridge. Fig. 57 Raise the toolhead and screw the die down 1/8 of a turn, lower the toolhead. Raise the toolhead half-way and inspect the cartridge. If the bell is still present, or the desired amount of crimp has not been achieved, give the die a 1/8 turn down and try again. Continue making small adjustments to your crimp die until the desired amount of crimp has been achieved. Once the adjustment is complete, place the case back into Station 8 and lower the toolhead. Using a 1-1/8" wrench to turn the lock ring and a 7/8" wrench to hold the die body, snug the lock ring. Note: When adjusting the crimp die it is important to know what to look for. Check that the crimp: Looks OK, allows your firearm to function consistently and the bullet feels tight in the case. The drawing of case #3 (above) is a depiction of a case that has been over crimped by adjusting the crimp die down (clockwise) too far. Note the 18 Fig. 56 - Place the bullet on the case mouth at Station 7.Fig. 57 - Cut away crimp die shows the area being crimped while the case is being fully supported by the die body. Please note that every die set includes seating stems to fit most common bullet types. Select the appropriate seating stem for the bullet type you are loading. 3 2 1
defined line below the mouth of the case and the bulge below the line. This is not a proper crimp. This line is the direct result of the cartridge being over crimped. A line like this will only appear if the crimp die is adjusted down too far. Warning: Over crimp- ing .45ACP, .38 Super, 9mm, etc., can actually cause the bullet to be loose in the case. Adjustments for calibers 9mm, .38 Sp., .45 ACP and for hot loads that have been fired many times Configuration 1 To begin, place a military case (sized, decapped and unswaged) into Station 3. Screw the back-up rod (#12749*) down two turns into the toolhead (#20420). Pull the handle. Using a wrench turn the back-up rod (#12749*) down until it hits the inside bottom of the case. Note: Do not force the expander as this will damage the case and the shellplate. Now secure the lock ring (#20006*). Raise the handle. Screw the eyebolt (#13245) all the way into the swager. Grease the clevis pin (#13522) heavily. Put the swager into position. Push the clevis pin through the connecting rod and eyebolt and secure with the hitch pin (#13840). Replace the swage cover (#13064). With the military case still in Station 3, pull the operating handle down with your left hand. Now turn the swager upward with your right hand until it meets resistance. With your left hand raise the operating handle about 10 inches. With your right hand turn the swager up a 1/4 turn. Cycle the handle down. Raise the handle just enough to remove the case and inspect the primer pocket to see the amount of swaging being done. The swager should leave a radiused entrance on the primer pocket. Fig. 58Turn the swager in, using 1/4 turn increments until you achieve the prop- er swage. Secure the jam nut (#13682). Note: Do not over swage. This condi- tion will cause damage to the shellplate (#12600*). When your swager is properly adjusted you will feel resistance during the final 1/2" to 1" of the downward stroke of the handle. Adjustments for rifle calibers Configuration 2 To begin, place a military case (sized, decapped and unswaged) into Station 3. Remove the back-up rod (#12749*) from the back-up die (#12184). With the operating handle in the down position, screw the back-up die into Station 3 until the die comes into contact with the shellplate. Now back the die out one full turn and secure it in place with the lock ring (#14067). Leave the handle in the down posi- tion. With a wrench, screw the back- up rod into the back-up die. Turn the back-up rod down until it touches the inside bottom of the case. Note: Do not force the expander as this will damage the case and the shellplate. Now secure the lock ring (#20006*). Raise the handle. Screw the eyebolt (#13245) all the way into the swager. Grease the clevis pin (#13522) heavily. Put the swager into position. Push the clevis pin through the connecting rod and eyebolt and secure with the hitch pin (#13840). Replace the swage cover (#13064). With the military case still in Station 3, pull the operating handle down with your left hand. Now turn the swager upward with your right hand until it meets resistance.With your left hand raise the operating handle about 10 inches. With your right hand turn the swager up a 1/4 turn. Cycle the handle down. Raise the handle just enough to remove the case and inspect the primer pocket to see the amount of swaging being done. The swager should leave a radiused entrance on the primer pocket. Fig. 58 Turn the swager in, using 1/4 turn increments until you achieve the proper swage. Secure the jam nut (#13682). Note: Do not over swage. This condi-tion will cause damage to the shellplate (#12600*). When your swager is properly adjusted you will feel resistance during the final 1/2" to 1" of the downward stroke of the handle. RL1050 vs. Super 1050 Not all parts are the same but some are still interchangeable. We have made changes to several parts used on the Super 1050 that are not interchangeable with the RL1050 machine. •The Super 1050 primer lever assem- bly (#) has a longer arm to accommo- date the higher toolhead travel. This is not available for RL 1050 machines. Primer feed body (#20773) will fit both machines but again the primer lever assembly will not. •The Super 1050 assembly does not include the ratchet cam, ratchet restriction tab and related parts. •The Super 1050 index lever has been shortened considerably and will not index properly on RL 1050 machines. •The Super 1050 index roller has changed in diameter and is much too large for the RL 1050. •The Super 1050 mainshaft, main- shaft pivot pin, crankshaft assem- bly, and bearings are completely different. •The casefeed body has been modified to allow long cases to feed through but is interchangeable between the Super 1050 and RL 1050 machines. •Any RL 1050 toolhead assembly will fit the Super 1050 machine. You will need to remove the ratchet cam from the toolhead and install a 1/8” thick washer or spacer in its place. Then reinstall the cam guide bolt. •The toolhead spring and sleeve, as a set, are longer to accommodate the increased toolhead travel on the Super 1050 but they will work on the RL 1050. •Any RL 1050 shellplate will fit on the Super 1050 with one exception. The #1 shellplate for .45 ACP has tight fitting pockets and may or may not allow .308 Winchester cases to feed into the shellplate freely. All new #1 shellplates have a star next to the number one to indicate the revised version. •The Super 1050 indexer return spring 19 Fig. 58 - Note the difference between the swaged primer pocket (left) and the unswaged primer pocket (right).
has an additional bend in it but can be used on both the Super 1050 and RL 1050 machines. NOTE: If you are using an indexer return spring from an RL 1050 spare parts kit, you will need to make an additional bend in the spring before installing it on the Super 1050. •The RL 1050 spent primer cup has been replaced with a larger, plastic spent primer cup and bracket. It is not interchangeable. Using RL 1050 toolheads and dies on the Super 1050... If you want to interchange an RL 1050 toolhead already set for a caliber you want to load onto the Super 1050 you will need to check for the following clearances. 1. Remove the toolhead assembly from the Super 1050. 2. Replace the shellplate with the shellplate for the caliber you intend to load with. 3. Remove the toolhead spring and set the toolhead onto the mainshaft while holding the handle at about mid- travel for proper alignment into the frame. Next, install the washer and toolhead bolt. 4. Slowly lower the handle and look to see if any die comes in contact with the shellplate. Readjust dies as needed. 5. Place one unprimed case in the swage station and again slowly lower the handle. Readjust the expander and swage rod as needed. 6. Once you have reset the dies to the machine, remove the toolhead and rein- stall the toolhead spring and complete the rest of the conversion and set up to reload. Reinstall the toolhead. Trouble Shooting .308 Winchester and related calibers with similar case length (.243 and/or .22-250) also lend themselves to reload- ing on this new machine. No special changes are necessary to the die set. Hard or Incomplete Indexing 1.) Wrong size locator buttons (#20637*). 2.) Index pawl bent or worn (#13705). 3.) Shellplate lock ring adjusted too tightly (#20311). 4.) Dirt under the shellplate (#12600*).5.) Bent or broken shellplate (#12600*). 6.) Ejector tab (#13189) interfering with the shellplate - see above photo. Station 1: Case Insertion Problems 1.) Wrong size case insert plunger (#13073*). 2.) Wrong case insert adapter (#13654*). 3.) Shellplate lock ring not adjusted tight enough. 4.) Dirt in the shellplate (#12600*) pock- ets or damaged shellplate. 5.) Handle being moved too rapidly on upstroke. 6.) Bent or broken roller bolt (#13333). 7.) Dirt or media in casefeed track. Station 2: Resizing and Decapping Problems With .30-06 and .270 calibers it is important to note that the seater and crimp dies must be shortened for clear- ance reasons. They are available and are included with the respective con- version kits. 1.) Crushed cases: a.) Shellplate lock ring too loose or too tight. b.) Not enough radius on the die. Use Dillon dies whenever possible. c.) Wrong size or missing locator but- tons. 2.) Bending or breaking decapping pins: a.) Wrong shellplate (#12600*). b.) Slightly bent decapping assembly or pin. c.) Berdan primed cases.d.) Dirt in shellplate pockets. e.) Handle being moved too rapidly on the down stroke. f.) Rocks or other foreign objects in cases. Station 3: Primer Pocket Swaging Problems 1.) Primers smearing or crushing: a.) Swage back-up rod not down far enough (#13332 or #13348). b.) Swage rod not adjusted high enough (#20314 - large or #20313 - small). Station 4: Priming Problems The above photo shows the rocker arm set screw (#13226) being adjusted. The Super 1050 comes from the factory with this set screw properly adjusted, but over time it can move. When the rocker arm set screw is out of adjust- ment, it can dent primers and/or cause the primer slide to stick. When proper- ly adjusted, the primer punch (#12849 large - #13307 small) will be flush with the platform surface – see arrow above. 1.) Crushed primers: a.) Swage rod (#20314 - large or #20313 - small) not adjusted correctly, dirty or worn out. b.) Dirt in the shellplate (#12600*). c.) Ringed primer. When a spent primer has been pierced by the decap- ping pin leaving a ring of metal from the primer in the pocket. d.) Primer station locator button (#20637*) not adjusted correctly. e.) Worn primer punch (#12849). f.) The bench that the machine is mounted on is not rigid enough. This can be corrected by affixing a board to both the wall and your bench. g.) Hot-loaded ammo that has been fired several times and the base of the 20 When reinstalling the ejector tab (#13189) it is vital that it is not set too low or it will interfere with the shellplate.primer punch