Dillon Precision Super 1050 Instruction Manual
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Super 1050 Instruction Manual Version 1.1 illon recision Products, Inc. Manufacturers of The Worlds Finest Loading Equipment
Table of Contents Contents 4 How the Super 1050 Works: Stations 1 - 8 5 Super 1050 Assembly 6 Powder Measure Adjustment 8 Primer Magazine 9 Electric Casefeeder 10 Review: How the Super 1050 Works: Stations 1 - 8 10 To Begin Reloading 10 Adjustments 12 Primer Seating Depth - Station 4 11 Casefeeder 12 Handle 12 Swager 12 Swage Conversion & Adjustment 12 Primer System Change Over Instructions 13 Toolhead Removal 14 Shellplate Removal 15 Casefeed Plunger Conversion 15 Die Adjustments 15 Sizing/Decapping Die - Station 2 15 Back-up Expander Die & Swager - Station 3 16 Powder Die - Station 5 16 Bullet Seating Die - Station 7 17 - 18 Crimp Die - Station 8 18 RL 1050 vs. Super 1050 19 Trouble Shooting 20 Maintenance 21 Lubrication Points 22 - 23 Caliber Conversion Charts 24 - 25 Parts List 26 Schematics 27 - 31 #11011 Spot Manuals Super 1050 manual folder SUPER 1050 Manual v1.1 9/01 WJC
Warranty Agreement The Dillon Super 1050 reloader has been designed as a commercial machine. Our expectation is that its life expectancy will be in excess of two million rounds of loaded ammunition. All Super 1050 machines are war- ranted for life from defects in material or workmanship, plus a one-year, 100% warranty against normal wear. All electrical/electronic components in Dillon equipment are covered by a one-year warranty. Mandatory Safety Measures The reloading of ammunition and the handling of components (gun powder and primers) is inherently dan- gerous, indeed shooting firearms is inherently dangerous. Accidents can and do occur, sometimes with disastrous results including, but not limited to, loss of vision, hear- ing or life. These accidents are nondiscriminatory, they occur with both the novice and the experienced reloader. Dillon Precision Products has consciously designed the Super 1050 with this in mind. We’ve shielded the primer magazine and machined clearance holes for the elimination of powder and primer residue. In short, we have done everything we know how, to make the use of our machine as safe as possible. We cannot however, guarantee your complete safety. In order to minimize your risk, use common sense when reloading and fol- low these basic rules: Never operate the machine without ear and eye pro- tection on. Call our customer service department at (800) 223-4570 for information on the wide variety of shooting/safety glasses and hearing protection that Dillon has to offer. • PAY ATTENTION: Load only when you can give your complete attention to the loading process. Don’t watch television or try to carry on a conversation and load at the same time. Watch the automatic systems operate and make sure they are functioning properly. If you are inter- rupted or must leave and come back to your loading, always inspect the cases at every station to insure that the proper operations have been accomplished. • SMOKING: Do not smoke while reloading or allow anyone else to smoke in your reloading area. Do not allow open flames in reloading area. • SAFETY DEVICES: Do not remove any safety devices from your machine or modify your machine in any way. • LEAD WARNING: Be sure to have proper ventilation while handling lead components or when shooting lead bullets. Lead is known to cause birth defects, other repro- ductive harm and cancer. Wash your hands thoroughly after handling anything made of lead. • LOADS AND LENGTHS: Avoid maximum loads and pressures at all times. Use only recommended loads from manuals and information supplied by reliable component manufacturers and suppliers. Since Dillon Precision has no control over the components which may be used on their equipment, no responsibility is implied or assumed for results obtained through the use of any such components. Seat bullets as close to maximum cartridge length as possible. Under some conditions, seating bullets exces- sively deep can raise pressures to unsafe levels. Refer to a reliable loading manual for overall length (OAL). • QUALITY CHECKS: Every 50-100 rounds, perform periodic quality control checks on the ammunition being produced. Check the amount of powder being dropped and primer supply. • RELOADING AREA: Keep your components safely stored. Clear your work area of loose powder, primers and other flammables before loading. • COMPONENTS: Never have more than one type of powder in your reloading area at a time. The risk of a mix-up is too great. Keep powder containers closed. Be sure to inspect brass prior to reloading for flaws, cracks, splits or defects. Throw these cases away. Keep components and ammunition out of reach of children. • BLACK POWDER: Do not use black powder or black powder substitutes in any Dillon powder measure. Loading black powder cartridges requires specialized loading equipment and techniques. Failure to do so can result in severe injury or death. • PRIMERS: Never force primers. If they get stuck in the operation of the machine, disassemble it and gently remove the obstruction. Never attempt to clear primers that are stuck in either the primer pickup tube or the primer magazine tube. Never, under any circumstances, insert any type of rod to attempt to force stuck primers out of these tubes. Trying to force primers out of the tube will cause the primers to explode causing serious injury or even death. If primers get stuck in a primer magazine or pickup tube flood the tube with a penetrating oil (WD-40), throw the tube in the garbage and call us for a free replacement. Never attempt to deprime live primers – eventually one will go off. When it does it will detonate the others in the spent primer cup. Depriming live primers is the single most dangerous thing you can do in reloading and can cause grave injury or death. • LOADED AMMUNITION: Properly label all of your loaded ammunition (Date, Type of Bullet, Primer, Powder, Powder Charge, etc.). • BE PATIENT: Our loading equipment is conservatively rated and you should have no trouble achieving the pub- lished rates with a smooth, steady hand. If something doesn’t seem right, stop, look and listen. If the problem or the solution isn’t obvious, call us. The reloading bench is no place to get into a hurry. We have done everything we know how to make your machine as safe as possible. We cannot, however, guaran- tee your complete safety. To minimize your risk, use com- mon sense when reloading and follow these basic rules. • REMEMBER: If your machine does not perform to your expectations, or if you are having technical difficulties, give us a call. Technical Support (800) 223-4570
4 Contents items not to scale items not to scale • Super 1050 machine with caliber spe- cific shellplate and loading dies installed and adjusted. • Casefeeder Assembly: casefeed bowl, caliber specific casefeed plate, case- feed mounting post, casefeed tube, and post studs• Collection bin support bracket • Bullet bin bracket • Collection bin • Bullet bin • Spent primer cup • Powder measure assembly• Powder bar return rod assembly • Primer early warning system • Operating handle • Die box See the schematics pages in the back of this manual for more detail.
How the Super 1050 Works Stations 1 - 8 (counterclockwise) toolhead and dies cut away for clarity Station 1: Empty cases are automati- cally inserted into the shellplate via the electric casefeeder. Station 2: Here the spent cartridge cases are resized and deprimed. Station 3:This station is totally unique. The case is supported from the inside and slightly expanded (not belled) while simultaneously a swager is driven into the primer pocket to remove any crimp. Station 4: Anew primer is installed at this station. The spring driven primer slide is extremely smooth. The steel shrouded primer magazine is capped with an electronic Early Warning Device to let you know when you’re down to approximately three primers.Station 5: Here the case is belled and powder is dropped by the case- activated powder measure. It is extremely accurate and will not drop powder unless a case is present. Dillon Precision offers an optional accessory to be utilized with the automatic powder measure at this station – Dillon’s Low Powder Sensor provides an audible and visual reminder when it’s time to refill the powder reservoir. Station 6: This station is open to allow for case inspection.Station 7: The bullet is seated to its proper depth at this station. Station 8: In this station, the bullet is crimped into place. The cartridge is then automatically ejected into a collec- tion bin. Your dies have been adjusted at the factory. Before you change anything, try it the way it is, once you thoroughly understand the machine’s operation, make whatever adjustments to the dies you feel necessary. Reminder: There may be some varia- tion due to components. 5 Station 5 - Here the case mouth is belled and powder dispensed. Station 1 - The casefeed plunger inserts the case into the shellplate. Station 2 - Here, spent cartridge cases are resized and deprimed. Station 7 - In this station, the bullet is seat- ed to its proper depth. Station 8 - Here the case is crimped and then ejected out of the shellplate with the next pull of the handle. Station 3 - Here the case mouth is expand- ed while a rod supports the case base for swaging.
Super 1050 Assembly Your new Super 1050 has been assembled at the factory. All of the adjustments necessary to reload have already been made, in fact we’ve even adjusted the dies to reload the caliber you have chosen. However, before you can reload you must do some minor assembly. Due to variations in components, check all stations for proper settings before loading ammunition. It is absolutely necessary that you read the following instructions. If you get stuck on something that you don’t understand, call (800) 223- 4570 for technical assistance. Step 1: Mounting the Super 1050 Select a clear area on your reloading bench. Be certain your bench is free from vibration and is strong enough to support your Super 1050’s mass and operating force. If possible, attach your bench to the wall using screws. Remove the Super 1050 main frame from the packaging and place it on your selected area. The crank exten- sion (#11000) should be to your right. Bring the machine to the forward edge of your bench – be sure to allow clear- ance for operation of the handle. Mark the four mounting holes using the machine as a template. Remove the machine and drill four 1/4” holes through the bench. Replace the machine and bolt securely. Fig. 1Install the handle (#12727) as indicat- ed in the parts schematic. Secure in place with the handle set screw (#13432). Fig. 2You will note that there are three different positions for mount- ing the operating handle. Choose the one that feels best for you. The longer the handle, the less force required but the stroke is longer. The toolhead (#20420) is held down on the main frame for shipping by the use of plastic ties. Remove the ties while holding the handle. Slowly move the handle up. This will move the toolhead approximately three inches to its “up” position. Note: If the handle is not moving freely, carefully inspect for shipping damage.Install the six brass locator buttons (#20637*) around the shellplate (#12600*). Fig. 4 Step 2: Installing the Casefeed Assembly Using the screw provided (#13377) install the bin bracket (#13238). Fig. 5 Install the bullet bin bracket (#12144) to the casefeed post (#20641) using the screw (#13685) as shown in the schematic on page 30. Screw the casefeed post studs (#13271) to the main frame (place the washer provided on the bottom post only), tighten securely with an Allen wrench through the cross hole provided. Fig. 1 - Be sure the machine is to the for- ward edge of the table or bench when mark- ing the four holes to be drilled. Fig. 2 - Note that there are three different positions for mounting the operating handle. Fig. 3 - Be sure to hold the operating handle in place while cutting the plastic ties. Fig. 4 - Locator button being inserted into its proper position. Fig. 5 - See the schematic on page 30 for more details. 6
The casefeed mounting post assem- bly (#20641) is attached to the case- feed post studs (#13271) by the use of two post bolts (#13205). Attach the power cable and clamp and bin brack- et (#12144) as shown in the schematic on page 30. Fig. 6 The casefeed bowl assembly needs to be placed on the casefeed post with the Dillon logo and the on/off switch facing you. The casefeed tube (#13761) should now be inserted into the casefeed adapter (#13654*) Fig. 7Note that the tube is marked “up” on one end. Press this end into the tube clip (#13859) attached to the casefeeder motor housing Fig. 8. This assembly is now complete.Step 3: Installing the Powder Measure Remove the blue cap from the pow- der die (#20320) and loosely clamp the powder measure in position. Fig. 9 Install the powder measure return rod (#13960) through the 3/8” eyebolt (#13089) mounted on the left rear of the main frame. Fig. 10Now attach the rod to the powder measure bellcrank using the clip. Fig. 10 Install the spring (#14033) and wing nut (#13799) on the rod and screw the wing nut up until you feel light tension on the spring. Tighten the powder measure clamp screws (#14037).Step 4: Installing the Spent Primer Cup and Bullet Bin Install the spent primer cup (#13650) on the right side as shown on the schematic on page 27. Fig. 11 7 Fig. 6 - Shown is the proper position of the power cable, clamp, and bin bracket. Fig. 7 - The proper location and positioning of the casefeed tube and adapter is as shown above. Fig. 8 - The end of the casefeed tube marked “up” snaps into the clip at the base of the casefeeder motor housing. Fig. 9 - See arrow. A slight gap allows the powder die to be adjusted without removing the powder measure. Fig. 10 - Note how the spring above the wing nut is slightly compressed. Clip Spring Fig. 11 - See the schematic on page 27 for more details.
Hook the bullet bin (#13756) and the collection bin (#13484) on to their respective brackets. Fig. 12 Step 5: Cycling the Machine At this point your assembly should be complete. Gently pull the operating handle towards you, make a full stroke to the bottom and up again. The shellplate should be indexing and the primer slide (#20318*) should function. The casefeed plunger (#13073*) shouldtravel forward to the shellplate. Make sure that you repeat this several times to gain an understanding of the various functions of the machine before you start reloading. Fig. 13 Now plug in the casefeed motor and activate the switch. The casefeed plate should turn smoothly within the case- feed bowl. Assuming that all is well, proceed with components. Loading Components Your Super 1050 is equipped with a cartridge activated powder measure that will dispense powder only when a cartridge is in Station 5. It is important to understand that the adjustable powder bar should reach the end of its travel at the same time that the handle reaches the bot- tom of its stroke against the frame stop. Fig. 14To achieve this adjust- ment, the die body must be screwed up or down as needed. The powder die has already been adjusted at the factory. An empty case must be placed in the shellplate at Station 5 in order to check this adjust- ment. Note that the case used to adjust the powder measure die must already be sized. NOTE: If you are adjusting for a straight wall case, start your powder die adjustment with the die obviously too high and work down. This will avoid over belling the case. If you are adjusting a case with a shoul- der, such as a .223, do not turn the die down too far or the shoulder will buckle.Use a reloading manual to deter- mine how much powder you need for a particular load and an accurate pow- der scale to determine the weight. Caution: While you do not have to use a Dillon Precision powder scale, you should use a scale of equal quality. Do not use scales with plastic frames or “razor blade” pivots. Quality scales have jeweled pivot points. Razor blade pivots can dig into the frame of the scale and give dangerously inaccu- rate readings.Powder Measure Adjustments In Station 5 we adjust the powder measure. It works like this: screw the powder die into the toolhead and insert the pistol powder funnel expander or a rifle powder funnel with the grooved end toward the top of the powder die. Fig. 15The funnel should move freely in the die, leaving a loose fit between the top of the die and the powder measure collar. This will enable you to adjust the die to give you a bell on the mouth of your pistol cases making it easier to start the bullet. On rifle cases, the die should be adjusted so that the powder funnel will contact the mouth of the case and then fully actuate the powder bar. These adjustments are accomplished with a sized case in the shellplate and alter- nately raising and lowing the operating handle while adjusting the powder die. When properly adjusted, the powder bar will be moved to the end of its trav- el by the cartridge case Fig. 14. 8 Fig. 13 - Cycle the handle several times to observe the various functions. Fig. 14 - This photo shows the powder bar at the end of its travel. Fig. 15 - Note the difference between the rifle expander (center) and the pistol expander (right). Fig. 12 - Shown is the proper location of the cartridge collection bin. Note: the bul- let bin is replaced by the optional bullet tray in this photo.
When you have determined that your adjustments are correct, tighten the lock ring (#14067). Fig. 16 Powder Bar Return Rod Assembly The purpose of the powder bar return rod is to return the powder bar to its closed position. Remove the blue cap from the pow- der die (#20320) and loosely clamp the powder measure in position. To install the powder bar return rod (#13960) remove the blue wing nut (#13799) and rod spring (#14033) from the rod, then insert the bottom end through the 3/8” eyebolt (#13089) that is mounted on the left rear of the main frame. Next, using your thumb and index finger of your left hand, move the lock- link down and align the hole with the slot on the bellcrank. Then, insert the rod through the two holes and insert the return rod clip (#13929). Fig. 17Install the spring (#14033) and wing nut (#13799) on the rod and screw the wing nut up until you feel light tension on the spring. Fig. 18Tighten the pow- der measure clamp screws (#14037). You will notice an adjusting bolt on the front of the powder bar. Counter- clockwise reduces the powder charge, clockwise increases the charge. Fig. 19 Your machine comes with two pow- der bars. Fig. 20 One large (#20063)and one small (#20062). Rule of thumb: Use the large bar whenever possible. Index a sized and primed case under the measure and operate the machine’s handle. Turning the powder bar adjust- ment bolt clockwise increases the pow- der charge – counterclockwise turns decreases the powder charge. By trial and error, determine the correct weight of your powder charge by using a pow- der scale. Fig. 19 When the correct powder charge had been set, cycle several cases through the machine and check the load with a scale. Primer Magazine Select the proper size primer pick-up tube and fill it by placing the plastic tip over loose primers and pressing down. You will notice that the primer maga- zines and primer pick-up tubes have different colored tips. They have been color coded to help you identify size more easily. The color code is as follows: Blue Small Primer Magazine Orifice Red Large Primer Magazine Orifice Yellow Small Primer Pick-up Tube Green Large Primer Pick-up Tube The shiny side of the primers should be facing up. This is most easily accom- plished by use of a primer flip tray.Fig. 21 This quality cast metal flip tray is available from Dillon Precision and is a better choice than the smaller plastic trays which are difficult to use and have a tendency to warp. Fig. 16 - Be sure to tighten the lock ring when adjustments are completed. Fig. 17 - Install the return rod clip to secure the powder bar return rod. See the schemat- ic on page 31 for more details. Fig. 18 - See the schematic on page 31 for more details. Fig. 19 - Clockwise turns of the powder bar adjustment bolt increase the powder charge while counterclockwise turns decrease the powder charge. Fig. 20 - Small powder bar (left), large pow- der bar (right). Spacer Fig. 21 - All of the primers must be shiny side up. 9
Once you’ve filled the pick-up tube, make sure the little retaining clip is in place at the top of the tube. Fig. 22 Pivot the switch lever (#13864) away from the Early Warning System hous- ing and invert the pick-up tube over the primer shield cap (#13957). You will notice the cap has a bevel to help you funnel the primers in. Hold the tube in place as shown in Fig. 22, pull the retaining pin and allow the primers to drop into the magazine. Pivot the switch the lever back over the Early Warning System housing. Gently slide the follower rod down through the switch lever and into the primer magazine tube. When you are nearly out of primers, approximately three remaining, the follower will acti- vate the buzzer. The Electric Casefeeder Use only clean cartridge cases that have been inspected for any potential problems; split cases, rocks or smallercaliber cartridges that may be hidden in larger caliber cartridges. Fig 23 Warning:Be sure that no loaded rounds are mixed with your empty cases. It is possible to feed a blunt nosed cartridge like a .38 Sp. WC into the shellplate upside down and explode it when it is hit by the decap pin. Now fill the casefeed bowl with approximately 500 pistol cases or about 350 rifle cases. Fig 24 Your Super 1050 is now charged with components and ready to go, but before you start reloading, read the following explanation of the sequence of the eight reloading stations and the processes that are done at each station. Review: How the Super 1050 Works Stations 1 - 8 (counterclockwise) Station 1: Empty cases are automati- cally inserted into the shellplate via the electric casefeeder. Station 2: Here the spent cartridge cases are resized and deprimed. Station 3:This station is totally unique. The case is supported from the inside and slightly expanded (not belled) while simultaneously a swager is driven into the primer pocket to remove any crimp. Station 4: Anew primer is installed at this station. The spring driven primer slide is extremely smooth. The steel shrouded primer magazine is capped with an electronic Early Warning Device to let you know when you’re down to approximately three primers.Station 5: Here the case is belled and powder is dropped by the case- activated powder measure. It is extremely accurate and will not drop powder unless a case is present. Dillon Precision offers an optional accessory to be utilized with the automatic powder measure at this station – Dillon’s Low Powder Sensor provides an audible and visual reminder when it’s time to refill the powder reservoir. Station 6: This station is open to allow for case inspection. Station 7: The bullet is seated to its proper depth at this station. Station 8: In this station, the bullet is crimped into place. The cartridge is then automatically ejected into a collec- tion bin. As stated earlier, your dies have been adjusted at the factory. Before you change anything, try it the way it is, once you thoroughly understand the machine’s operation, make what- ever adjustments to the dies you feel necessary. Reminder: There may be some varia- tion due to components. To Begin Reloading Turn on the switch on the front of the casefeed motor housing. The casefeeder plate should begin to turn. Cases will begin to dispense, base down, into the clear plastic casefeed tube. The motor 10 Fig. 22 - When installing primers into the primer magazine, be sure the pick-up tube centers itself before pulling the clip. Fig. 24 - The casefeed bowl will hold approximately 500 pistol cases or 350 rifle cases. Do not overload the casefeed bowl. Fig. 23 - When loading, use only cleaned and inspected cartridge cases. Fig. 25 - Dillon’s Low Powder Sensor gives an audible and visual warning when the powder reservoir gets low.