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Dillon Precision Super 1050 Instruction Manual

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    							Super 1050
    Instruction Manual
    Version 1.1
    illon
    recision
    Products, Inc.
    Manufacturers of 
    The Worlds  Finest
    Loading Equipment 
    						
    							Table of Contents
    Contents 4
    How the Super 1050 Works: Stations 1 - 8 5
    Super 1050 Assembly 6
    Powder Measure Adjustment 8
    Primer Magazine 9
    Electric Casefeeder 10
    Review: How the Super 1050 Works: Stations 1 - 8 10
    To Begin Reloading 10
    Adjustments 12
    Primer Seating Depth - Station 4 11
    Casefeeder 12
    Handle 12
    Swager 12
    Swage Conversion & Adjustment 12
    Primer System Change Over Instructions 13
    Toolhead Removal 14
    Shellplate Removal 15
    Casefeed Plunger Conversion 15
    Die Adjustments 15
    Sizing/Decapping Die - Station 2 15
    Back-up Expander Die & Swager - Station 3 16
    Powder Die - Station 5 16
    Bullet Seating Die - Station 7 17 - 18
    Crimp Die - Station 8 18
    RL 1050 vs. Super 1050 19
    Trouble Shooting 20
    Maintenance 21
    Lubrication Points 22 - 23
    Caliber Conversion Charts 24 - 25
    Parts List 26
    Schematics 27 - 31
    #11011   Spot   Manuals   Super 1050 manual folder   SUPER 1050 Manual v1.1   9/01   WJC 
    						
    							Warranty Agreement
    The Dillon Super 1050 reloader has been designed as a
    commercial machine. Our expectation is that its life
    expectancy will be in excess of two million rounds of
    loaded ammunition. All Super 1050 machines are war-
    ranted for life from defects in material or workmanship,
    plus a one-year, 100% warranty against normal wear. All
    electrical/electronic components in Dillon equipment are
    covered by a one-year warranty.
    Mandatory Safety Measures
    The reloading of ammunition and the handling of
    components (gun powder and primers) is inherently dan-
    gerous, indeed shooting firearms is inherently dangerous.
    Accidents can and do occur, sometimes with disastrous
    results including, but not limited to, loss of vision, hear-
    ing or life. These accidents are nondiscriminatory, they
    occur with both the novice and the experienced reloader. 
    Dillon Precision Products has consciously designed
    the Super 1050 with this in mind. We’ve shielded the
    primer magazine and machined clearance holes for the
    elimination of powder and primer residue. In short, we
    have done everything we know how, to make the use of
    our machine as safe as possible. We cannot however,
    guarantee your complete safety. In order to minimize
    your risk, use common sense when reloading and fol-
    low these basic rules:
    Never operate the machine without ear and eye pro-
    tection on. Call our customer service department at
    (800) 223-4570 for information on the wide variety of
    shooting/safety glasses and hearing protection that
    Dillon has to offer.
    • PAY ATTENTION: Load only when you can give your
    complete attention to the loading process. Don’t watch
    television or try to carry on a conversation and load at the
    same time. Watch the automatic systems operate and
    make sure they are functioning properly. If you are inter-
    rupted or must leave and come back to your loading,
    always inspect the cases at every station to insure that the
    proper operations have been accomplished.
    • SMOKING: Do not smoke while reloading or allow
    anyone else to smoke in your reloading area. Do not
    allow open flames in reloading area.
    •  SAFETY DEVICES: Do not remove any safety devices
    from your machine or modify your machine in any way.
    • LEAD WARNING: Be sure to have proper ventilation
    while handling lead components or when shooting lead
    bullets. Lead is known to cause birth defects, other repro-
    ductive harm and cancer. Wash your hands thoroughly
    after handling anything made of lead.
    • LOADS AND LENGTHS: Avoid maximum loads and
    pressures at all times. Use only recommended loads
    from manuals and information supplied by reliable
    component manufacturers and suppliers. Since Dillon
    Precision has no control over the components which
    may be used on their equipment, no responsibility is
    implied or assumed for results obtained through the use
    of any such components. Seat bullets as close to maximum cartridge length as
    possible. Under some conditions, seating bullets exces-
    sively deep can raise pressures to unsafe levels. Refer to a
    reliable loading manual for overall length (OAL).
    • QUALITY CHECKS: Every 50-100 rounds, perform
    periodic quality control checks on the ammunition being
    produced. Check the amount of powder being dropped
    and primer supply.
    •  RELOADING AREA: Keep your components safely
    stored. Clear your work area of loose powder, primers
    and other flammables before loading.
    • COMPONENTS: Never have more than one type of
    powder in your reloading area at a time. The risk of a
    mix-up is too great. Keep powder containers closed.
    Be sure to inspect brass prior to reloading for flaws,
    cracks, splits or defects. Throw these cases away. 
    Keep components and ammunition out of reach of
    children.
    • BLACK POWDER: Do not use black powder or black
    powder substitutes in any Dillon powder measure.
    Loading black powder cartridges requires specialized
    loading equipment and techniques. Failure to do so can
    result in severe injury or death.
    •  PRIMERS: Never force primers. If they get stuck in the
    operation of the machine, disassemble it and gently
    remove the obstruction. 
    Never attempt to clear primers that are stuck in either
    the primer pickup tube or the primer magazine tube.
    Never, under any circumstances, insert any type of rod to
    attempt to force stuck primers out of these tubes. Trying
    to force primers out of the tube will cause the primers to
    explode causing serious injury or even death. 
    If primers get stuck in a primer magazine or pickup
    tube flood the tube with a penetrating oil (WD-40), throw
    the tube in the garbage and call us for a free replacement.
    Never attempt to deprime live primers – eventually
    one will go off. When it does it will detonate the others in
    the spent primer cup. Depriming live primers is the single
    most dangerous thing you can do in reloading and can
    cause grave injury or death.
    • LOADED AMMUNITION: Properly label all of your
    loaded ammunition (Date, Type of Bullet, Primer, Powder,
    Powder Charge, etc.).
    •  BE PATIENT: Our loading equipment is conservatively
    rated and you should have no trouble achieving the pub-
    lished rates with a smooth, steady hand. If something
    doesn’t seem right, stop, look and listen. If the problem or
    the solution isn’t obvious, call us. The reloading bench is
    no place to get into a hurry.
    We have done everything we know how to make your
    machine as safe as possible. We cannot, however, guaran-
    tee your complete safety. To minimize your risk, use com-
    mon sense when reloading and follow these basic rules.
    •  REMEMBER: If your machine does not perform to your
    expectations, or if you are having technical difficulties,
    give us a call.  Technical Support (800) 223-4570 
    						
    							4
    Contents
    items not to scale
    items not to scale
    •  Super 1050 machine with caliber spe-
    cific shellplate and loading dies
    installed and adjusted.
    •  Casefeeder Assembly: casefeed bowl,
    caliber specific casefeed plate, case-
    feed mounting post, casefeed tube,
    and post studs•  Collection bin support bracket
    •  Bullet bin bracket
    •  Collection bin
    •  Bullet bin
    •  Spent primer cup
    •  Powder measure assembly•  Powder bar return rod assembly
    •  Primer early warning system
    •  Operating handle
    •  Die box
    See the schematics pages in the back
    of this manual for more detail. 
    						
    							How the Super 1050 Works
    Stations 1 - 8 (counterclockwise)
    toolhead and dies cut away for clarity
    Station 1: Empty cases are automati-
    cally inserted into the shellplate via the
    electric casefeeder.
    Station 2: Here the spent cartridge
    cases are resized and deprimed.
    Station 3:This station is totally
    unique. The case is supported from the
    inside and slightly expanded (not
    belled) while simultaneously a swager
    is driven into the primer pocket to
    remove any crimp.
    Station 4: Anew primer is installed
    at this station. The spring driven
    primer slide is extremely smooth. The
    steel shrouded primer magazine is
    capped with an electronic Early
    Warning Device to let you know
    when you’re down to approximately
    three primers.Station 5: Here the case is belled
    and powder is dropped by the case-
    activated powder measure. It is
    extremely accurate and will not drop
    powder unless a case is present. Dillon
    Precision offers an optional accessory to
    be utilized with the automatic powder
    measure at this station – Dillon’s Low
    Powder Sensor provides an audible and
    visual reminder when it’s time to refill
    the powder reservoir. 
    Station 6: This station is open to
    allow for case inspection.Station 7: The bullet is seated to its
    proper depth at this station.
    Station 8: In this station, the bullet is
    crimped into place. The cartridge is
    then automatically ejected into a collec-
    tion bin. 
    Your dies have been adjusted at the
    factory. Before you change anything, try
    it the way it is, once you thoroughly
    understand the machine’s operation,
    make whatever adjustments to the dies
    you feel necessary.
    Reminder: There may be some varia-
    tion due to components.
    5
    Station 5 - Here the case mouth is belled
    and powder dispensed.
    Station 1 - The casefeed plunger inserts the
    case into the shellplate.
    Station 2 - Here, spent cartridge cases are
    resized and deprimed.
    Station 7 - In this station, the bullet is seat-
    ed to its proper depth.
    Station 8 - Here the case is crimped and
    then ejected out of the shellplate with the
    next pull of the handle.
    Station 3 - Here the case mouth is expand-
    ed  while a rod supports the case base for
    swaging. 
    						
    							Super 1050 Assembly
    Your new Super 1050 has been
    assembled at the factory. All of the
    adjustments necessary to reload have
    already been made, in fact we’ve
    even adjusted the dies to reload the
    caliber you have chosen. However,
    before you can reload you must do
    some minor assembly.
    Due to variations in components,
    check all stations for proper settings
    before loading ammunition. It is
    absolutely necessary that you read the
    following instructions. 
    If you get stuck on something that
    you don’t understand, call (800) 223-
    4570 for technical assistance.
    Step 1: Mounting the Super 1050 
    Select a clear area on your reloading
    bench. Be certain your bench is free
    from vibration and is strong enough to
    support your Super 1050’s mass and
    operating force. If possible, attach your
    bench to the wall using screws.
    Remove the Super 1050 main frame
    from the packaging and place it on
    your selected area. The crank exten-
    sion (#11000) should be to your right.
    Bring the machine to the forward edge
    of your bench – be sure to allow clear-
    ance for operation of the handle. Mark
    the four mounting holes using the
    machine as a template. Remove the
    machine and drill four 1/4” holes
    through the bench. Replace the
    machine and bolt securely. Fig. 1Install the handle (#12727) as indicat-
    ed in the parts schematic. Secure in
    place with the handle set screw
    (#13432). Fig. 2You will note that there
    are three different positions for mount-
    ing the operating handle. Choose the
    one that feels best for you. The longer
    the handle, the less force required but
    the stroke is longer.
    The toolhead (#20420) is held down
    on the main frame for shipping by the
    use of plastic ties. Remove the ties
    while holding the handle. 
    Slowly move the handle up. This will
    move the toolhead approximately three
    inches to its “up” position. Note: If the
    handle is not moving freely, carefully
    inspect for shipping damage.Install the six brass locator buttons
    (#20637*) around the shellplate
    (#12600*). Fig. 4
    Step 2: Installing the Casefeed
    Assembly
    Using the screw provided (#13377)
    install the bin bracket (#13238). Fig. 5
    Install the bullet bin bracket
    (#12144) to the casefeed post (#20641)
    using the screw (#13685) as shown in
    the schematic on page 30.
    Screw the casefeed post studs
    (#13271) to the main frame (place
    the washer provided on the bottom
    post only), tighten securely with an
    Allen wrench through the cross hole
    provided.
    Fig. 1 - Be sure the machine is to the for-
    ward edge of the table or bench when mark-
    ing the four holes to be drilled.
    Fig. 2 - Note that there are three different
    positions for mounting the operating handle.
    Fig. 3 - Be sure to hold the operating handle
    in place while cutting the plastic ties.
    Fig. 4 - Locator button being inserted into
    its proper position.
    Fig. 5 - See the schematic on page 30 for
    more details.
    6 
    						
    							The casefeed mounting post assem-
    bly (#20641) is attached to the case-
    feed post studs (#13271) by the use of
    two post bolts (#13205). Attach the
    power cable and clamp and bin brack-
    et (#12144) as shown in the schematic
    on page 30. Fig. 6
    The casefeed bowl assembly needs
    to be placed on the casefeed post with
    the Dillon logo and the on/off switch
    facing you. 
    The casefeed tube (#13761) should
    now be inserted into the casefeed
    adapter (#13654*) Fig. 7Note that
    the tube is marked “up” on one end.
    Press this end into the tube clip
    (#13859) attached to the casefeeder
    motor housing Fig. 8. This assembly
    is now complete.Step 3: Installing the Powder Measure
    Remove the blue cap from the pow-
    der die (#20320) and loosely clamp the
    powder measure in position.   Fig. 9
    Install the powder measure return rod
    (#13960) through the 3/8” eyebolt
    (#13089) mounted on the left rear of the
    main frame. Fig. 10Now attach the rod
    to the powder measure bellcrank using
    the clip. Fig. 10 Install the spring
    (#14033) and wing nut (#13799) on the
    rod and screw the wing nut up until
    you feel light tension on the spring.
    Tighten the powder measure clamp
    screws (#14037).Step 4: Installing the Spent Primer
    Cup and Bullet Bin
    Install the spent primer cup (#13650)
    on the right side as shown on the
    schematic on page 27. Fig. 11
    7
    Fig. 6 - Shown is the proper position of the
    power cable, clamp, and bin bracket.
    Fig. 7 - The proper location and positioning
    of the casefeed tube and adapter is as
    shown above.
    Fig. 8 - The end of the casefeed tube marked
    “up” snaps into the clip at the base of the
    casefeeder motor housing.
    Fig. 9 - See arrow. A slight gap allows the
    powder die to be adjusted without removing
    the powder measure.
    Fig. 10 - Note how the spring above the
    wing nut is slightly compressed.
    Clip
    Spring
    Fig. 11 - See the schematic on page 27 for
    more details. 
    						
    							Hook the bullet bin (#13756) and the
    collection bin (#13484) on to their
    respective brackets. Fig. 12
    Step 5: Cycling the Machine
    At this point your assembly should
    be complete. Gently pull the operating
    handle towards you, make a full stroke
    to the bottom and up again. The
    shellplate should be indexing and the
    primer slide (#20318*) should function.
    The casefeed plunger (#13073*) shouldtravel forward to the shellplate. Make
    sure that you repeat this several times
    to gain an understanding of the various
    functions of the machine before you
    start reloading. Fig. 13
    Now plug in the casefeed motor and
    activate the switch. The casefeed plate
    should turn smoothly within the case-
    feed bowl.
    Assuming that all is well, proceed
    with components.
    Loading Components
    Your Super 1050 is equipped with a
    cartridge activated powder measure
    that will dispense powder only when a
    cartridge is in Station 5. 
    It is important to understand that
    the adjustable powder bar should
    reach the end of its travel at the same
    time that the handle reaches the bot-
    tom of its stroke against the frame
    stop. Fig. 14To achieve this adjust-
    ment, the die body must be screwed
    up or down as needed.
    The powder die has already been
    adjusted at the factory. An empty case
    must be placed in the shellplate at
    Station 5 in order to check this adjust-
    ment. Note that the case used to adjust
    the powder measure die must already
    be sized.
    NOTE: If you are adjusting for a
    straight wall case, start your powder die
    adjustment with the die obviously too high
    and work down. This will avoid over
    belling the case.
    If you are adjusting a case with a shoul-
    der, such as a .223, do not turn the die
    down too far or the shoulder will buckle.Use a reloading manual to deter-
    mine how much powder you need for
    a particular load and an accurate pow-
    der scale to determine the weight.
    Caution: While you do not have to use
    a Dillon Precision powder scale, you
    should use a scale of equal quality. Do
    not use scales with plastic frames or
    “razor blade” pivots. Quality scales
    have jeweled pivot points. Razor
    blade pivots can dig into the frame of
    the scale and give dangerously inaccu-
    rate readings.Powder Measure Adjustments
    In Station 5 we adjust the powder
    measure. It works like this: screw the
    powder die into the toolhead and insert
    the pistol powder funnel expander or a
    rifle powder funnel with the grooved
    end toward the top of the powder die.
    Fig. 15The funnel should move freely
    in the die, leaving a loose fit between
    the top of the die and the powder
    measure collar. This will enable you to
    adjust the die to give you a bell on the
    mouth of your pistol cases making it
    easier to start the bullet.
    On rifle cases, the die should be
    adjusted so that the powder funnel will
    contact the mouth of the case and then
    fully actuate the powder bar. These
    adjustments are accomplished with a
    sized case in the shellplate and alter-
    nately raising and lowing the operating
    handle while adjusting the powder die.
    When properly adjusted, the powder
    bar will be moved to the end of its trav-
    el by the cartridge case Fig. 14.
    8
    Fig. 13 - Cycle the handle several times to
    observe the various functions.
    Fig. 14 - This photo shows the powder bar at
    the end of its travel.
    Fig. 15 - Note the difference between the
    rifle expander (center) and the pistol
    expander (right).
    Fig. 12 - Shown is the proper location of
    the cartridge collection bin. Note: the bul-
    let bin is replaced by the optional bullet
    tray in this photo. 
    						
    							When you have determined that
    your adjustments are correct, tighten
    the lock ring (#14067). Fig. 16
    Powder Bar Return Rod Assembly
    The purpose of the powder bar
    return rod is to return the powder bar
    to its closed position.
    Remove the blue cap from the pow-
    der die (#20320) and loosely clamp the
    powder measure in position. 
    To install the powder bar return rod
    (#13960) remove the blue wing nut
    (#13799) and rod spring (#14033) from
    the rod, then insert the bottom end
    through the 3/8” eyebolt (#13089) that
    is mounted on the left rear of the main
    frame.
    Next, using your thumb and index
    finger of your left hand, move the lock-
    link down and align the hole with the
    slot on the bellcrank. Then, insert the
    rod through the two holes and insert
    the return rod clip (#13929). Fig. 17Install the spring (#14033) and wing
    nut (#13799) on the rod and screw the
    wing nut up until you feel light tension
    on the spring. Fig. 18Tighten the pow-
    der measure clamp screws (#14037).
    You will notice an adjusting bolt on
    the front of the powder bar. Counter-
    clockwise reduces the powder charge,
    clockwise increases the charge. Fig. 19
    Your machine comes with two pow-
    der bars. Fig. 20 One large (#20063)and one small (#20062). Rule of thumb:
    Use the large bar whenever possible.
    Index a sized and primed case under
    the measure and operate the machine’s
    handle. Turning the powder bar adjust-
    ment bolt clockwise increases the pow-
    der charge – counterclockwise turns
    decreases the powder charge. By trial
    and error, determine the correct weight
    of your powder charge by using a pow-
    der scale. Fig. 19
    When the correct powder charge
    had been set, cycle several cases
    through the machine and check the
    load with a scale.
    Primer Magazine
    Select the proper size primer pick-up
    tube and fill it by placing the plastic tip
    over loose primers and pressing down.
    You will notice that the primer maga-
    zines and primer pick-up tubes have
    different colored tips. They have been
    color coded to help you identify size
    more easily. 
    The color code is as follows:
    Blue Small Primer Magazine 
    Orifice
    Red Large Primer Magazine 
    Orifice
    Yellow Small Primer Pick-up Tube
    Green Large Primer Pick-up Tube
    The shiny side of the primers should
    be facing up. This is most easily accom-
    plished by use of a primer flip tray.Fig.
    21  This quality cast metal flip tray is
    available from Dillon Precision and is a
    better choice than the smaller plastic
    trays which are difficult to use and
    have a tendency to warp. 
    Fig. 16 - Be sure to tighten the lock ring
    when adjustments are completed.
    Fig. 17 - Install the return rod clip to secure
    the powder bar return rod. See the schemat-
    ic on page 31 for more details.
    Fig. 18 - See the schematic on page 31 for
    more details.
    Fig. 19 - Clockwise turns of the powder bar
    adjustment bolt increase the powder charge
    while counterclockwise turns decrease the
    powder charge.
    Fig. 20 - Small powder bar (left), large pow-
    der bar (right).
    Spacer
    Fig. 21 - All of the primers must be shiny
    side up.
    9 
    						
    							Once you’ve filled the pick-up tube,
    make sure the little retaining clip is in
    place at the top of the tube.    Fig. 22
    Pivot the switch lever (#13864) away
    from the Early Warning System hous-
    ing and invert the pick-up tube over
    the primer shield cap (#13957). You
    will notice the cap has a bevel to help
    you funnel the primers in. Hold the
    tube in place as shown in Fig. 22, pull
    the retaining pin and allow the
    primers to drop into the magazine.
    Pivot the switch the lever back over
    the Early Warning System housing.
    Gently slide the follower rod down
    through the switch lever and into the
    primer magazine tube. When you are
    nearly out of primers, approximately
    three remaining, the follower will acti-
    vate the buzzer.
    The Electric Casefeeder
    Use only clean cartridge cases that
    have been inspected for any potential
    problems; split cases, rocks or smallercaliber cartridges that may be hidden in
    larger caliber cartridges. Fig 23
    Warning:Be sure that no loaded rounds
    are mixed with your empty cases. It is
    possible to feed a blunt nosed cartridge
    like a .38 Sp. WC into the shellplate
    upside down and explode it when it is
    hit by the decap pin.
    Now fill the casefeed bowl with
    approximately 500 pistol cases or about
    350 rifle cases. Fig 24
    Your Super 1050 is now charged with
    components and ready to go, but before
    you start reloading, read the following
    explanation of the sequence of the eight
    reloading stations and the processes
    that are done at each station.
    Review: How the Super
    1050 Works
    Stations 1 - 8 (counterclockwise)
    Station 1: Empty cases are automati-
    cally inserted into the shellplate via the
    electric casefeeder.
    Station 2: Here the spent cartridge
    cases are resized and deprimed.
    Station 3:This station is totally
    unique. The case is supported from the
    inside and slightly expanded (not
    belled) while simultaneously a swager
    is driven into the primer pocket to
    remove any crimp.
    Station 4: Anew primer is installed
    at this station. The spring driven
    primer slide is extremely smooth. The
    steel shrouded primer magazine is
    capped with an electronic Early
    Warning Device to let you know
    when you’re down to approximately
    three primers.Station 5: Here the case is belled
    and powder is dropped by the case-
    activated powder measure. It is
    extremely accurate and will not drop
    powder unless a case is present. Dillon
    Precision offers an optional accessory to
    be utilized with the automatic powder
    measure at this station – Dillon’s Low
    Powder Sensor provides an audible and
    visual reminder when it’s time to refill
    the powder reservoir. 
    Station 6: This station is open to
    allow for case inspection.
    Station 7: The bullet is seated to its
    proper depth at this station.
    Station 8: In this station, the bullet is
    crimped into place. The cartridge is
    then automatically ejected into a collec-
    tion bin. 
    As stated earlier, your dies have
    been adjusted at the factory. Before
    you change anything, try it the way it
    is, once you thoroughly understand
    the machine’s operation, make what-
    ever adjustments to the dies you feel
    necessary.
    Reminder: There may be some varia-
    tion due to components.
    To Begin Reloading
    Turn on the switch on the front of the
    casefeed motor housing. The casefeeder
    plate should begin to turn. Cases will
    begin to dispense, base down, into the
    clear plastic casefeed tube. The motor
    10
    Fig. 22 - When installing primers into the
    primer magazine, be sure the pick-up tube
    centers itself before pulling the clip.
    Fig. 24 - The casefeed bowl will hold
    approximately 500 pistol cases or 350 rifle
    cases. Do not overload the casefeed bowl.
    Fig. 23 - When loading, use only cleaned
    and inspected cartridge cases.
    Fig. 25 - Dillon’s Low Powder Sensor gives
    an audible and visual warning when the
    powder reservoir gets low. 
    						
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