Land Rover Defender 90 110 Workshop Book 6 Supplement Rover

							e DEFENDER 
Oils must  meet 
BLS.22.OL. 09 
or 
RECOMMENDED  LUBRICANTS, FLUIDS AND CAPACITIES 109 I 
-30 -20 -10 0 10 20 30 40 50 
5Wf30 I 
5Wi40 ) 
5Wt50 1 
.;:. 
CCMC PD1 
or 
CCMC  D3 
The 
engine 
oil and filter  must  be changed  every 10,000 km (6000 miles)  and it is important  that only oils listed 
below, 
or clearly  marked  as meeting  the required  specification,  should be used.  Superior  engine protection 
can  be obtained  by the 
use of Super  High Performance  Diesel (SHPD) oils to specification  CCMC D3. Some 
of the oils meeting  the above  specifications  are listed  below:- 
1 Owl30 
10Wi40 ) 
10W150 ) 
15Wl40 ) 
15Wt50 ) 
20Wf40 ) 
-+- 
Oils to BLS 22.OL.09tCCMC PD1 
Agip Superdiesel or Sint Turbo  Diesel 
BP Vanellus  C3 or Visco Diesel 
Caltex 
RPM Delo 400* 
Castrol  Syntron X, TXT, Dynamax or GTX 
Century Superb 
Duckhams 
QXR or Hypergrade 
Esso Superlube EX 2, Superlube +, Ultra Oil or 
Super Oil 
Gulf Super  Diesel or Engine Oil T 
Mobil  Delvac  Super, Mobil 
1 Rally Formula  or Mobil 
1 Formula 15Wl50 
Kuwait Q8 Auto-4 or Q8 Auto-7 
Shell  Rimula 
X or Rotella MTX 
Texaco  Dieseltex 
SHPD oils to CCMC D3 
Agip  Sigma  Turbo 
BP Vanellus  C3 Extra 
Castrol  Turbomax 
Century  Centurion 
Caltex RPM Delo 450 
Duckhams  Fleetmaster  SHPD or Fleetmaster  Extra 
Elf Multiperformance  4D 
Esso Super Diesel Oil TD or Special  Diesel Oil 
Fina Kappa  LDO 
Gulf  Superfleet  Special 
Mobil  Delvac  1400 Super 
Texaco  Ursa Super  TD 
Shell 
Myrina 
Total  Rubia TIR or Total  Diesel 
Silkolene  Turbolene 
D 
In markets  where oils to the  above  specifications  are not  available  use products  to MIL-L-2104D or API  CD. 
Under  severe  operating  conditions,  eg. 
off road in mud,  airborne  sand, dust, operating  at high  speeds  in high 
ambient  temperatures  above 40°C 
or continual stoptstart operation,  the oil and filter  change  period should 
not  exceed 
5000 km (3000  miles).  Continuous off road operation  in mud,  dust and wading  conditions 
requires  a monthly 
oil and  filter  change.  Failure to adhere  to the  recommended service and  operating 
instructions  may result 
in premature  engine wear or damage. 
Oil Viscosity - Ambient  Temperatures  Applications Chart 
I 
AMBIENT TEMPERATURE C 
I !jAE vscosTy I 
SPECIFICATION 
17  
						

							CAPACITIES 
The following  capacity figures are approximate  and are provided as a guide  only. All oil levels must be set 
using  the dipstick 
or level  plugs as applicable. 
Engine  sump 
oil ................................................................ 6,OO litres (10.56  pints) 
Transfer  box 
oil ................................................................ 2,30 litres (4 pints) 
Cooling  system 
................................................................ 11,lO litres (20 pints) 
Extra 
when  filling following  new filter 
.............................. 0,85 litres  (1.50  pints) 
Anti-freeze 
Ethylene  Glycol based anti-freeze  (containing  no methanol)  with non-phosphate  corrosion inhibitors only are 
suitable 
for use in Tdi  engines  to ensure  protection of the cooling  system against frost and corrosion. No 
inhibitors  should be used. Only anti-freeze,  summer  and winter  even in climates  where anti-freeze is not 
necessary. 
One  part anti
-freeze,  one part water, i.e. 50% anti-freeze in coolant.  Complete  protection  below -36°C.  ~ 
See 
cooling  system section  26 for engine protection  information. 
18  
						

							e DEFENDER ENGINE 11 2 I 
... .. I., ;:,:;i 1’ . . - ... , . . . . , , 
ST3121 M 
~I .,.. :, ... ... .. . ..._ .. . 
19  
						

							12 ENGINE e DEFENDER 
_I 
CLUTCH AND FLYWHEEL  HOUSING 
LAND  ROVER  Tdi engine 
COMPONENTS 
ST3066M - 
I. 
Clutch  housing 
2. Bell housing  stud (9) 
3. Starter motor stud (1) 
4. Allen bolts (4) 
5. Plug (2) 
6. Screw housing  to block (6) 
7. Washer (6) 
8. Bolt  housing  to block (2) 
9. Spring  washer (2) 
10. Bracket (2) 
11. Harness  clip (2) 
12. Oil seal 
13.  Flywheel 
14.  Starter  ring 
15. Reinforcing  plate 
16. 
Bolt flywheel  to crank 
17.  Clutch  cover 
18. Clutch  plate 
19.  Dowel 
20.  Screw 
21. Spring  washer 
$! ... .., -->d 
2n  
						

							. 
DEFENDER ENGINE 12 
3 
ST3066M 
21  
						

							12 
SUMP AND OIL PUMP COMPONENTS ST3065M - 
LAND ROVER Tdi engine 
ENGINE DEFENDER 
1. Sump 
2. Drain plug 
3. Joint washer 
4. Flange  bolt M8x20 (8) 
5. Flange  bolt M8x60 (1 2) 
6. 
Oil pump  housing  lower 
7. Oil pump housing  upper 
8.  Dowel 
9. Oil pump  gears 
10. Spindle 
11. Screw 
12. Spring  washer 
13. Support  bracket 
14.  Screw 
15. Lock  washer 
16. Casket 
17. 
Filter 
18. 0 ring 
19. Lock  washer 
20.  Screw 
21. Spring  washer 
22.  Plain  washer 
23.  Drive  shaft 
24. 
Oil relief plunger 
25.  Spring 
26.  Joint  washer 
27. Oil relief plug 
22  
						

							-DEFENDER ENGINE n 12 
.-:.:. < ,. . . ,.. ,+  . : ,,.,x2.;:,, ,I. .. ,1: .,~. .._ .. ... . 
16 
. ., 
24 
ST3065M 
 
4 
4 
5 
23  
						

							e DEFENDER 
FRONT COVER  COMPONENTS ST3064M - LAND 
ROVER Tdi engine 
1. 
2. 
3. 
4. 
5. 
6. 
7. 
8. 
9. 
10. 
11. 
12. 
13. 
14. 
15. 
16. 
- 17. 
7 8. 
19. 
20. 
21. 
22. 
23. 
24. 
25. 
26. 
27. 
28. 
29. 
30. 
31. 
32. 
33. 
34. 
35. 
36. 
37. 
38. 
39. 
40. 
41. 
42. 
43. 
44. 
45. 
46. 
47. 
48. 
49. 
50. 
51. 
Viscous  unit 
Fan 
assemb!y 
Bolt (4) 
Plain  washer (4) 
Pulley 
Screw 
(4) 
Spring  washer (4) 
Water pump assembly 
Gasket  Flange 
bolt M8x85 (2) 
Flange  bolt M8x75 (1) 
Flange screw M8x35 (3) 
Stud M8 
Flange  nut M8 
By pass  hose 
Hose 
clip 
Crank  pulley 
Flange  bolts 
(4) 
Crank pulley bolt 
Washer 
Torsional  vibration damper 
Inspection  plate 
Gasket  Flange  screw 
M6x20 (3) 
Front cover  plate 
Gasket 
Cover  plate seal 
Flange  screw 
M8x25 (3) 
Flange bolt M8x100 (2) 
Flange  bolt M8x70 (2) 
Flange bolt M8x75 (3) 
Flange bolt M8x50 (1) 
Front cover 
Front cover  gasket 
Front 
covedwater inlet  gasket 
Front  cover  dowel 
Flange  screw 
M8x20 (2) 
Flange bolt M8x65 
Crankshaft oil seal 
Camshaft 
oil seal 
Gasket 
- centre  bolt 
Gasket 
- block  front face 
Timing  belt 
Timing  belt tensioner  assembly 
Slotted  washer 
Flange  bolt 
M10x70 
Tensioner  pivot pin 
Crankshaft  gear wheel 
Camshaft  gear wheel 
Bolt 
Plug 
52. Washer 
53. 0 ring 
54. Retaining  plate 
55. 
0 ring 
56. Injection  pump timing  gear 
57. Flange screw (3) 
58. Retaining  plate 
59. Nut 
60. Spring washer (3) 
61. Stud injection  pump to front  cover (3) 
24  
						

							DEFENDER ENGINE 11 2 
. 
25  
						

							12 
CYLINDER BLOCK COMPONENTS ST3063M - 
LAND ROVER Tdi engine 
ENGINE a DEFENDER 
1. 
2. 
3. 
4. 
5. 
6.  7. 
8. 
9. 
10. 
11. 
12. 
13. 
14.  15. 
16. 
. 17. 
18. 19. 
20. 
21. 
22. 
23. 
24. 
25. 
26. 
27. 
28. 
29. 
30. 
31. 
32. 
33. 
34. 
35. 
36. 
37. 
38. 
39. 
40. 
41. 
42. 
43. 
44. 
45. 
46. 
47. 
48. 
49. 
50. 
51. 
Oil filter element 
Oil  filter  adaptor 
Gasket 
Screw 
(2) 
Spring  washer (2) 
Oil cooler adaptor 
Thermostat  bulb 
0 ring 
Spring 
Washer 
Screw 
(2) 
Washer (2) 
Oil  pressure  switch 
Copper  washer 
Blanking  plug 
Skew  gear 
Dowel  pin 
Bush  Locking  screw 
0 ring 
Snap  ring 
- external 
Deep  groove  bearing 
Snap  ring 
- internal 
0 ring - bearinghousifig 
Bearing  housing 
Rear 
side cover 
Casket  Dowel 
- flywheel  housing (2) 
Socket screw (2) 
Washer (2) 
Flange bolts (6) 
Froct side cover  breather 
Gasket  Baffle  plate 
Screw 
No.6 (2) 
Flange  bolt M8x40 (1) 
Flange  screw M8x25 (5) 
Cylinder  block 
Pushrod 
Tappet slide 
Roller follower 
Tappet  guide 
Set  bolt 
Washer 
Camshaft 
Locking  plate 
Screw 
(2) 
Spring  washer (2) 
Camshaft  bearing - front 
Camshaft bearing - interhear (3) 
Camshaft key 
52. Piston 
53. Piston rings 
54. Gudgeon  pin 
55. Circlip (8) 
56. Connecting  rod 
57. Gudgeon pin bush 
58. Connecting  rod bolt 
59. Big end  bearing 
60. Big end  bearing  cap 
61. Connecting  rod nut 
62. Crankshaft 
. 63. Crankshaft main bearing 
64. Main  bearing  cap - rear 
65. Main bearing  cap - centre 
66. Thrust washers 
67. Main bearing  cap (3) 
68. Main bearing  cap bolt 
69. Crankshaft key 
70. Crankshaft  dowel 
71. Crankshaft  bush 
72. Packing strip 
73. let adaptor 
74. joint washer 
75. Dowel 
76. Joint washer 
77. Relief vaive assembly 
78. Drain  plug 
79. joint washer 
80. Dipstick  tube 
81. Dipstick 
82. Oil gallery  plug 
83. cup plug (5) 
84. cup plug 
85. Oil gallery  plug 
86. Camshaft oil feed plug (3) 
87. Ring dowel (2) 
88. Oil feed  adaptor 
89. Oil drain  adaptor 
90. Ladder  frame 
91. Flange bolt M8x125 (3) 
92. Flange bolt M8x60 (4) 
93. Flange screw M8x30 (3) 
-. 
0 I. .. .. . 
26