compaq evo n610c and evo n600c User Manual
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Illustrated Parts Catalog Maintenance and Service Guide3–21 Power cord, black, 6 feet Australian Danish European/Middle Eastern/African Italian Japanese Korean Swiss Taiwanese U.K. English U.S. English246959-011 246959-081 246959-021 246959-061 246959-291 246959-AD1 246959-AG1 234961-AA1 246959-031 246959-001 RJ-11 P55 adapters Danish Finnish Italian Swedish316904-081 316904-351 316904-061 316904-101 RJ-11 PTT adapter (used in the United Kingdom) 158593-031 RJ-45 network cable239049-001 Screw Kit (includes the following screws and bushing guides; refer to Appendix C, “Screw Listing,” for more information on screw specifications and usage)241440-001 ■To r x T 8 M 2 × 7 ■To r x T 8 M 2 × 5 ■7.0-mm bushing guide ■Phillips M1 × 6 ■Phillips M2 × 6.5 Ta b l e 3 - 4 Spare Parts: Miscellaneous (not illustrated) (Continued) DescriptionSpare Part Number 279362-001.book Page 21 Monday, July 8, 2002 11:49 AM
Maintenance and Service Guide4–1 4 Removal and Replacement Preliminaries This chapter provides essential information for proper and safe removal and replacement service. 4.1 Tools Required You will need the following tools to complete the removal and replacement procedures: ■Magnetic screwdriver ■Phillips P0 screwdriver ■7.0-mm socket wrench (for Evo Notebook N600c models) ■Tool kit (includes connector removal tool, loopback plugs, and case utility tool) 4.2 Service Considerations The following sections include some of the considerations that you should keep in mind during disassembly and assembly procedures. ✎As you remove each subassembly from the computer, place the subassembly (and all accompanying screws) away from the work area to prevent damage. 279362-001.book Page 1 Monday, July 8, 2002 11:49 AM
4–2Maintenance and Service Guide Removal and Replacement Preliminaries Plastic Parts Using excessive force during disassembly and reassembly can damage plastic parts. Use care when handling the plastic parts. Apply pressure only at the points designated in the maintenance instructions. Cables and Connectors Cables must be handled with extreme care to avoid damage. Apply only the tension required to unseat or seat the cables during removal and insertion. Handle cables by the connector whenever possible. In all cases, avoid bending, twisting, or tearing cables. Ensure that cables are routed in such a way that they cannot be caught or snagged by parts being removed or replaced. Handle flex cables with extreme care; these cables tear easily. ÄCAUTION: When servicing the computer, ensure that cables are placed in their proper locations during the reassembly process. Improper cable placement can damage the computer. 279362-001.book Page 2 Monday, July 8, 2002 11:49 AM
Removal and Replacement Preliminaries Maintenance and Service Guide4–3 4.3 Preventing Damage to Removable Drives Removable drives are fragile components that must be handled with care. To prevent damage to the computer, damage to a removable drive, or loss of information, observe the following precautions: ■Before removing or inserting a hard drive, shut down the computer. If you are unsure whether the computer is off or in Hibernation, turn the computer on, then shut it down. ■Before removing a diskette drive or optical drive, ensure that a diskette or disc is not in the drive. Ensure that the optical drive tray is closed. ■Before handling a drive, ensure that you are discharged of static electricity. While handling a drive, avoid touching the connector. ■Handle drives on surfaces that have at least one inch of shock-proof foam. ■Avoid dropping drives from any height onto any surface. ■After removing a hard drive, CD-ROM drive, or a diskette drive, place it in a static-proof bag. ■Avoid exposing a hard drive to products that have magnetic fields, such as monitors or speakers. ■Avoid exposing a drive to temperature extremes or to liquids. ■If a drive must be mailed, place the drive in a bubble pack mailer or other suitable form of protective packaging and label the package “Fragile: Handle With Care.” 279362-001.book Page 3 Monday, July 8, 2002 11:49 AM
4–4Maintenance and Service Guide Removal and Replacement Preliminaries 4.4 Preventing Electrostatic Damage Many electronic components are sensitive to electrostatic discharge (ESD). Circuitry design and structure determine the degree of sensitivity. Networks built into many integrated circuits provide some protection, but in many cases the discharge contains enough power to alter device parameters or melt silicon junctions. A sudden discharge of static electricity from a finger or other conductor can destroy static-sensitive devices or microcircuitry. Often the spark is neither felt nor heard, but damage occurs. An electronic device exposed to electrostatic discharge may not be affected at all and can work perfectly throughout a normal cycle. Or the device may function normally for a while, then degrade in the internal layers, reducing its life expectancy. 4.5 Packaging and Transporting Precautions Use the following grounding precautions when packaging and transporting equipment: ■To avoid hand contact, transport products in static-safe containers, such as tubes, bags, or boxes. ■Protect all electrostatic-sensitive parts and assemblies with conductive or approved containers or packaging. ■Keep electrostatic-sensitive parts in their containers until the parts arrive at static-free workstations. ■Place items on a grounded surface before removing items from their containers. ■Always be properly grounded when touching a sensitive component or assembly. 279362-001.book Page 4 Monday, July 8, 2002 11:49 AM
Removal and Replacement Preliminaries Maintenance and Service Guide4–5 ■Store reusable electrostatic-sensitive parts from assemblies in protective packaging or nonconductive foam. ■Use transporters and conveyers made of antistatic belts and roller bushings. Ensure that mechanized equipment used for moving materials is wired to ground and that proper materials are selected to avoid static charging. When grounding is not possible, use an ionizer to dissipate electric charges. 4.6 Workstation Precautions Use the following grounding precautions at workstations: ■Cover the workstation with approved static-dissipative material (refer to Table 4-2). ■Use a wrist strap connected to a properly grounded work surface and use properly grounded tools and equipment. ■Use conductive field service tools, such as cutters, screwdrivers, and vacuums. ■When using fixtures that must directly contact dissipative surfaces, only use fixtures made of static-safe materials. ■Keep the work area free of nonconductive materials, such as ordinary plastic assembly aids and Styrofoam. ■Handle electrostatic-sensitive components, parts, and assemblies by the case or PCM laminate. Handle these items only at static-free workstations. ■Avoid contact with pins, leads, or circuitry. ■Turn off power and input signals before inserting or removing connectors or test equipment. 279362-001.book Page 5 Monday, July 8, 2002 11:49 AM
4–6Maintenance and Service Guide Removal and Replacement Preliminaries 4.7 Grounding Equipment and Methods Grounding equipment must include either a wrist strap or a foot strap at a grounded workstation. ■When seated, wear a wrist strap connected to a grounded system. Wrist straps are flexible straps with a minimum of one megohm ±10% resistance in the ground cords. To provide proper ground, wear a strap snugly against the skin at all times. On grounded mats with banana-plug connectors, connect a wrist strap with alligator clips. ■When standing, use foot straps and a grounded floor mat. Foot straps (heel, toe, or boot straps) can be used at standing workstations and are compatible with most types of shoes or boots. On conductive floors or dissipative floor mats, use foot straps on both feet with a minimum of one-megohm resistance between the operator and ground. To be effective, the conductive strips must be worn in contact with the skin. 279362-001.book Page 6 Monday, July 8, 2002 11:49 AM
Removal and Replacement Preliminaries Maintenance and Service Guide4–7 Other grounding equipment recommended for use in preventing electrostatic damage includes: ■Antistatic tape ■Antistatic smocks, aprons, and sleeve protectors ■Conductive bins and other assembly or soldering aids ■Nonconductive foam ■Conductive tabletop workstations with ground cords of one-megohm resistance ■Static-dissipative tables or floor mats with hard ties to the ground ■Field service kits ■Static awareness labels ■Material-handling packages ■Nonconductive plastic bags, tubes, or boxes ■Metal tote boxes ■Electrostatic voltage levels and protective materials 279362-001.book Page 7 Monday, July 8, 2002 11:49 AM
4–8Maintenance and Service Guide Removal and Replacement Preliminaries Table 4-1 shows how humidity affects the electrostatic voltage levels generated by different activities. Table 4-2 lists the shielding protection provided by antistatic bags and floor mats. Ta b l e 4 - 1 Typical Electrostatic Voltage Levels Relative Humidity Event 10% 40% 55% Walking across carpet 35,000 V 15,000 V 7,500 V Walking across vinyl floor 12,000 V 5,000 V 3,000 V Motions of bench worker 6,000 V 800 V 400 V Removing DIPS from plastic tube 2,000 V 700 V 400 V Removing DIPS from vinyl tray 11,500 V 4,000 V 2,000 V Removing DIPS from Styrofoam 14,500 V 5,000 V 3.500 V Removing bubble pack from PCB 26,500 V 20,000 V 7,000 V Packing PCBs in foam-lined box 21,000 V 11,000 V 5,000 V ✎A product can be degraded by as little as 700 V. Table 4-2 Static-Shielding Materials Material Use Voltage Protection Level Antistatic plastic Bags 1,500 V Carbon-loaded plastic Floor mats 7,500 V Metallized laminate Floor mats 5,000 V 279362-001.book Page 8 Monday, July 8, 2002 11:49 AM
Maintenance and Service Guide5–1 5 Removal and Replacement Procedures This chapter provides removal and replacement procedures. Both Phillips P0 and Torx T8 screws are removed during disassembly. There are 37 screws and screwlocks, in seven different sizes, that must be removed and replaced when servicing the notebook. Make special note of each screw size and location during removal and replacement. Refer to Appendix C, “Screw Listing,” for detailed information on screw sizes, locations, and usage. 279362-001.book Page 1 Monday, July 8, 2002 11:49 AM