Carrier Em1 Manual
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T--311 3-8 u. Assemble, than attach liquid lines from the remote fil- ter drier/sightglass assembly to the liquid line fitting on the feed-thru-plate and the evaporator assembly (See Figure 3-9). v. Route suction line from the evaporator and discharge line from the condenser per instructions provided in Section 4, Hose Routing. Note Route the condenser electrical harness through the feed-thru-plate before bolting on the con- denser cover. w.Bolt rooftop cover on to rooftop frame with hardware supplied....
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T--311 3-9 m.Remove any debris from the hose cover and cut-out. Apply a bead of sealant to bottom of the hose cover. Rivet hose cover in place with 3/16 India. rivets. n. Apply sealant to all the rivet heads and all areas open to the interior to prevent water leakage. o. Route suction line from the evaporator and discharge line from the condenser per instructions provided in Section 4, Hose Routing.Note Connect the electrical harness that was routed through the hose cover transition before bolting on the...
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T--311 3-10 3.6 KR-4 ROOFTOP CONDENSER ASSEMBLY The Carrier Transport Air Conditioning KR-4 condenser is designed to be installed on the roof of the bus. To install the KR-4 rooftop condenser utilize the following installation procedures: a. Select a location on the bus roof where the condenser and/or mounting channels will span three roof bows. (Three (3) are preferred, but never no less than two (2) roof bows. Note The ideal location will be close to the evaporator inside the bus as well as spanning...
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T--311 3-11 Roof Bow Center of condenser assembly center must contact bus roof Figure 3-15 Condenser Mounted Without Mounting Channels Roof Bow Center of condenser assembly center must contact bus roof Bus RoofMounting Channel Figure 3-16 Condenser Mounted With Mounting Channels Roof Bow Roof BowApply sealant to unit mounting surface and rivet heads to prevent water leaksBus Roof Figure 3-17 Condenser Mounted Without Mounting Channels (Side View) Apply sealant to unit mounting surface and rivet heads to...
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T--311 3-12 3.7 CM-2 AND CM-3 STACKED CONDENSER AS- SEMBLIES The Carrier Transport Air Conditioning stacked condensers are designed to be installed in the skirt of the bus when there is insufficient room for a standard installations. To install Stacked Condensers utilize the following installation procedures: NOTE The top and bottom condenser assemblies can be assembled as one then installed as a com- plete stacked condenser assembly to the bus stringers. CAUTION Condenserassemblies must be properly...
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T--311 3-13 Front Bracket Block-Off Plate Air Inlet Bracket Air Inlet Bracket Figure 3-20 Stacked Condenser Assembly (Bus Skirt View)
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T--311 4-1 SECTION 4 HOSE ROUTING 4.1 INTRODUCTION All bus air conditioning systems use a network of refrigerant hose and fittings to connect the major components and carry the refrigerant gas and liquid through the system. 4.1.1 Planning Extreme care must be used when piping a bus. Plan the routing of the hose prior to the installation, being careful to avoid sources of high heat and sharp edges. If the hose is routed near any heat source it should be protected with a heat-resistant insulation. When...
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T--3114-2 2. Determine what route the hoses will take. Take into consideration there are going to be obstacles that the hoses may have to be routed around, such as seats, wheelchair lifts, windows, etc. 3. Lay out the hose cover backs in the position that they eventually will be installed, and mark their position (see Figure 4-- 3). Mark the sides and where they stop at the floor and wall. This will give you an outline where the holes for the hoses should be placed. Figure 4--3 Hose Back Positioning...
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T--311 4-3 Figure 4--7 Hose Cover Back Figure 4-- 8 Hose Cover Backs On Rear WallCaution When drilling into the vehicle wall, always use a drill stop to help protect against dam- aging any wiring that might be located be- hind the wall. Installation Hint To help keep hoses, harness, and drain lines secure and in the center of the hose covers, 3/16 inch holes can be drilled in the hose cover backs. Insert Tie-Wraps through the holes be- fore securing the hose cover backs to the wall (See Figure 4-- 14)....
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T--3114-4 Protection Figure 4--11 Hoses Routed Through Floor A piece of scrap drain hose or heater hose, split down the middle, can be used for protection. 11. After hoses and harness are protected, secure them to the hose cover backs with the Tie-Wraps. Figure 4-- 12 Hoses/Harness Secured With Tie-Wraps To Hose Cover Back