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Carrier Air 5 Manual

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Page 1

R
Transport Air Conditioning
T--298 Rev D
SERVICE MANUAL
for
MODEL AirV
Rooftop Air Conditioning Systems
R
Transport Air Conditioning
2P
CF
H
1
2BLK
BLU
WHT
WHT EVAP.GRN/YEL
WHTBRN
12YEL
RED
BLU
R
C
S
RED
PTCBLU 

Page 2

SERVICE MANUAL
For
MODELS
68RV11302A
68RV14102A
68RV14103A
68RV14112A
68RV15102A
68RV15103A
AirV
AIR CONDITIONING AND
HEATING EQUIPMENT 

Page 3

T-298
Safety-- i
SAFETY SUMMARY
GENERAL SAFETY NOTICES
The following general safety notices supplement the specific warnings and cautions appearing elsewhere in
this manual. They are recommended precautions that must be understood and applied during operation and
maintenance of the equipment covered herein. The general safety notices are presented in the following three
sections labeled: First Aid, Operating Precautions and Maintenance Precautions. A listing of the specific
warnings and cautions...

Page 4

T-- 298
Safety-- ii SPECIFIC WARNING AND CAUTION STATEMENTS
The statements listed below are applicable to the refrigeration unit and appear elsewhere in this manual.
These recommended precautions must be understood and applied during operation and maintenance of the
equipment covered herein.
SPECIFIC WARNINGS AND CAUTIONS
WARNING
Be sure to observe warnings listed in the safety summary in the front of this manual before
performing maintenance on the AirV system
WARNING
Before working on the unit be sure...

Page 5

T-298
Safety-- iii
CAUTION
Coil fins are sharp. Use care when removing the cover form the base pan to avoid personal
injury.
CAUTION
The change from Fahrenheit to Celsius will be permanent. It cannot be changed back to Fahr-
enheit.
CAUTION
When re-- assembling, ensure the battery springs are correctly placed in the battery spring
holders.
CAUTION
Improper wiring or installation may damage thermostat. Wiring must conform to local and
national electrical codes. 

Page 6

iT-- 298
TABLE OF CONTENTS
PARAGRAPH NUMBERPage
DESCRIPTION1-1 ...............................................................................
1.1 INTRODUCTION1-1 .....................................................................
1.2 SERIAL NUMBER IDENTIFICATION 1-1....................................................
1.3 DESIGN CHANGE DESCRIPTIONS 1-1....................................................
1.4 AirV SYSTEM COMPONENT SPECIFICATIONS 1-9.........................................
1.4.1...

Page 7

ii T-- 298
TABLE OF CONTENTS - Continued
3.4 CEILING UNIT - DUCTED SYSTEMS 3-4...................................................
3.4.1 Filter Removal3-4 ....................................................................
3.4.2 Ceiling Grill Removal3-4 ..............................................................
3.4.3 Control Box Assembly Removal 3-4.....................................................
3.4.4 Main PCB Board Removal 3-5..........................................................
3.4.5 PCB...

Page 8

iiiT-- 298
TABLE OF CONTENTS - Continued
3.11 CHECK THERMOSTAT OPERATION 3-16...................................................
3.11.1 Temperature Display3-16 ...............................................................
3.11.2 Timeguard Timer3-17 ..................................................................
3.11.3 Cycle Timer3-17 ......................................................................
3.11.4 Minimum On Timer3-17 ...................................................................

Page 9

iv T-- 298
LIST OF FIGURES
Figure 3-26 Cover Assembly - Low Profile 3-10.......................................................
Figure 3-27 Upper Scroll Assembly Locking Tabs (b.) & Screw Locations (c.) 3-10.........................
Figure 3-28 Upper Scroll Assembly Keeper Tab Release 3-10...........................................
Figure 3-29 Upper Scroll & Control Box Cover Removed 3-11...........................................
Figure 3-30 Condenser Fan Assembly & Retaining Ring...

Page 10

T-- 298 1-1
SECTION 1
DESCRIPTION
1.1 INTRODUCTION
This manual contains service instructions and electrical
data for the AirV, Carrier Transport Air Conditioning’s
Recreational Vehicle air conditioning unit.
The AirV units are two piece systems, consisting of the
Upper Unit and the Ceiling unit. The Upper Unit contains
the refrigerationsystem while the Ceiling Unit contains
the controls and vents. The Ceiling Units are available in
a free-- blow or ducted configuration.
The free-- blow units (see Figure...
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