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Carrier 42qg24-h Manual

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    8
     
    6. SPLIT SYSTEM DESCRIPTION 
     
     
    1:  Remote control signal receiver. 
    2:  Operating status leds.  6:  Supply air outlet 
    3:  Supply air flap  7:  Characteristics nameplate. 
    4:  Air return.  8:  Inter connecting tubing. 
    5:  Air filter.  9:  Condensate drain line. 
    Indoor Unit 
    38
    7
    2
    1
    9  4 5
    Outdoor Unit 
    6 
    						
    							 
     
    9
     
    7. INSTALLATION ACCESSORIES 
     
    7.1  STANDARD INSTALLATION ACCESSORIES Supplied from the factory  
    DESCREPTION CONFIGURATION QTY USAGE 
    Battery 1.5 volt size AAA 
    alkaline type  2  To operate the wireless remote control 
    Wireless remote control and 
    Plastic holder for remote  
    1 To operate the air conditioner 
    To mount remote control on the wall 
    Owner manual  1  To illustrate control functions of operation 
    Installation Manual  1  To illustrate installation instructions. 
    Insulation Tube. 
     
    1 To insulate half unions and Flare nuts after 
    connecting refrigerant piping lines to the 
    indoor and outdoor units. 
    Wall hang bracket 
     
    1  For indoor unit installation on the wall. 
    Self tapping screw 5 x L50  5  For wall hang bracket installation 
    Tapping Screws  2 For adjustment the gap between indoor 
    unit and wall.  
    Drain Elbow  1 Outdoor unit 
    Condensate drain  
      
    7.2  OPTIONAL ACCESSORIES  Supplied from the factory as per the requirement  
    DESCREPTION CONFIGURATION QTY USAGE 
    Wall support for outdoor unit 
      1  To mount outdoor unit on the wall  
    Floor support for outdoor unit 
      
    1 To mount outdoor unit on the 
    ground or floor 
    Insulated refrigerant piping lines 
    with flare couplings of lengths 
    4-6-8-10-12 meter  
    1 To connect Freon between 
    outdoor and indoor units and 
    refrigerant piping lines 
    Optional air filters  
    (Carbon air filter + Photo-catalytic 
    air filter)  
    Set of 2 To eliminate odor and cigarette 
    smoke in the room air 
    respectively. 
    PTC starting device 
     
    1 To start the compressor in 
    outdoor unit at low voltage down 
    187V 
      
    						
    							 
     
    10
     
    INSTALLATION ACCESSORIES (Cont.) 
     
    7.4  OTHER INSTALLATION ACCESSORIES  
           Not supplied from the factory but must be used in the field to complete installation. 
     
    DESCREPTION USAGE 
    Electrical Connection Cords  To electrically connect the indoor unit, the outdoor unit and circuit 
    breaker  
    ـ Wall Sleeve  
    ـ Wall Cap 
    ـ Sealer putty To fill the gap between the wall hole and the lump of refrigerant 
    piping lines, electrical connection cables and condensate drain line. 
    ـ Finishing tape PVC film To tie together the refrigerant piping lines, electrical connection 
    cables and condensate drain line. 
    ـ Vinyl tape To stick pipe insulation. 
    ـ Drain hose ID 16-17mm To remove condensate water, from the indoor unit to the outside. 
    ـ Refrigerant piping lines  To connect Freon R22 between outdoor and indoor units 
    ـ Pipe insulation To insulate suction and liquid refrigerant piping lines 
    - Refrigerant R22 To adjust refrigerant charge for long refrigerant piping lines  
    (more than 3 meter) 
    -  Refrigerant Oil  To be added for long refrigerant piping lines (more than 10 meters) 
    -  Clamps or saddles To secure the lump of refrigerant piping lines, electrical cables and 
    condensate drain line 
      
    						
    							 
     
    11
     
    8. INSTALLATION CHART 
    1) Installing outdoor unit 5) Connecting refrigerant 
    piping lines 9) Air purging with  
    a vacuum pump 
    2) Drilling hole thru the 
    wall 6) Connecting condensate 
    drain line 10) Refrigerant leak test 
    3) Installing indoor unit 7) Connecting electrical 
    wiring 11) Opening service valves 
    4) Processing pipes 
    8) Finishing outer pipe 
    covering 12) Finishing installation 
    13) Test Running 
    14) Description of operation Outdoor
    unit
      
    						
    							 
     
    12
     
    9.  SELECTING INSTALLATION LOCATION FOR INDOOR UNIT  
     
    9.1  CONSIDERATIONS FOR SELECTING INSTALLATION LOCATION 
     
    Avoid excessive height difference between 
    indoor and outdoor units 
     
    Avoid excessive length of refrigerant piping 
    lines between indoor and outdoor units 
     
    Location of Indoor Unit 
    Relative to Space to be Air-Conditioned. 
    The installation location should permit the unit 
    to deliver air to all of the space to be uniformly 
    air-conditioned. 
     
    Avoid direct sunlight that may affect 
    performance of the unit 
     
    Avoid heat sources such as steam or flame 
    that may   affect performance of the unit. 
     
    Avoid obstructions such as Curtains, 
    Furniture and Cloths…etc. These obstructions 
    can affect motion of supply air and/or return 
    air, which in turn affects unit efficiency and 
    airflow. 
    175CM  OR MORE   
    						
    							 
     
    13
     
    SELECTING INSTALLATION LOCATION FOR INDOOR UNIT (Cont.)   
    CONSIDERATIONS FOR SELECTING INSTALLATION LOCATION (Cont.) 
     
    Avoid an installation location, which has an 
    environment with oil vapors. 
     
    Avoid an installation location which has an 
    environment affected by high frequency waves 
    generated as from radio equipment’s welders 
    and medical equipment’s. 
    Avoid installation location on humid walls or positions with water hazard, e.g. laundry premises. 
    Check that the wall surface is flat enough to allow easy and safe installation. 
    The wall structure should be strong enough to carry the unit weight and avoid deformation, 
    rupture or vibration during operation. 
    Choose an installation location that allows easy installation. 
    Choose an installation location that allows for free air circulation service and maintenance 
    minimum clearances. 
    Choose an installation location where condensate water from indoor unit can easily be piped 
    to an appropriate drain 
    Location of Wall Hole 
    The wall hole (required to pass refrigerant piping lines, electrical cables and drain hose) 
    should be according to the selected installation location.  
      
    						
    							 
     
    14
     
    SELECTING INSTALLATION LOCATION FOR INDOOR UNIT (Cont.)    
    9.2 POSSIBLE OUTLET LOCATIONS OF REFRIGERANT PIPING LINES FROM INDOOR UNIT 
     
     
    Possible outlet locations of refrigerant 
    piping lines from indoor unit. 
     
    The refrigerant piping lines can be 
    connected in one of the following Four 
    outlet locations as indicated by (1), (2), (3) 
    and (4) 
     
    When the piping is connected to the 
    direction of (1) or (2) or (4),  
    Detach the knock – out either at the side 
    or at the bottom of the unit. See fig. (2) 
     
     
    NOTE:
      
    The recommended outlet location to pass 
    refrigerant piping lines, electrical cables 
    and condensate drain line either from 
    behind unit right or from behind unit left to 
    keep appearance of installation and to 
    facilitate installation. 
      
    The unit hides the refrigerant lines; 
    electrical cables and condensate drain line.
     
     
    * Note:  
    In case of impossibility of mounting the indoor unit directly on the wall, use floor support for indoor unit  
    SROUTLET  
    LOCATION NOTES 
    1  UNIT RIGHT  Remove right side knock-out 
    2 UNIT 
    BOTTOM Remove bottom knock-out 
    3   UNIT BACK  Do not remove side  
    or bottom knock-out 
    4  UNIT LEFT  Remove left side knock-out 
    Fig. (1)
    4 3  
    2   1  
    4
    2   1  
    Fig. (2) 
    						
    							 
     
    15
     
    10. SELECTING INSTALLATION LOCATION FOR OUTDOOR UNIT  
     
    10.1 INSTALLATION LOCATIONS 
    The condensing unit can be installed in any outside location, on a wall, roof or on a ground level.  
    10.2  CONSIDERATIONS FOR SELECTING INSTALLATION LOCATIONS 
     
       
     Avoid excessive distance between outdoor 
    and indoor units 
        
    Avoid excessive height between outdoor 
    and indoor units 
     Avoid any obstruction of the unit air outlet 
    and intake or any obstacle that is too close  
     Avoid multiple unit installation with units 
    facing each other. 
     Avoid unnecessary turns and bends in the 
    refrigerant piping lines. 
      
    						
    							 
     
    16
     
    SELECTING INSTALLATION LOCATION FOR OUTDOOR UNIT (Cont.)  
    CONSIDERATIONS FOR SELECTING INSTALLATION LOCATION (Cont.)  
    Avoid dripping into 
    passageways.  
     
    Avoid soiling of pipe 
    ends   
    Avoid allowing 
    piping to get wet 
    before connection 
     Avoid disconnecting 
    the refrigerant 
    connections after 
    installation, this will 
    cause refrigerant 
    leaks  
    Avoid connecting the condensate drain line 
    to the outdoor unit.
     
     
    a.  Weight of Outdoor Unit 
     The installation location of outdoor unit should be able to support operating weight of outdoor 
    unit, and not cause vibration.  
    b.  Effect of Direct Sunlight 
     The installation location of outdoor unit is preferable to be far away from the direct sunlight. 
    c.  Effect of heat sources, steam or flammable gas 
     The installation location of outdoor unit should be far away from heat sources, steam or 
    flammable gas. 
    d.  Cleanness of location 
      The installation location of outdoor unit should be free of dust or any material, which can 
    cause clogging of condenser coil. When installing unit on the ground, select a location not 
    subjected   to flooding. 
       
    When the installation is made on the rooftop or other places subject to strong wind : 
     
    When the outdoor unit is to be installed on the rooftop or at the places where there are no other 
    buildings around. it is required to avoid the strong wind from blowing directly into the air outlet of the 
    outdoor unit so as to prevent the negative impacts on cooling or heating performances due to 
    insufficient airflow of the outdoor unit heat exchanger and to prevent from faulty performances. 
      
    When there are walls in the vicinity, the air outlet 
    should face the wall and keep a space of 500mm 
    from the wall. 
     
     
     
     
    When the air outlet is affected by the strong wind, 
    the installation position should be changed so as 
    to make the air outlet at a straight angle from the 
    wind direction.  
    						
    							 
     
    17
     
    11.  INSTALLATION LOCATION CHECK LIST  
     
    (A) INDOOR UNIT 
    -  The installation location is close to the outdoor unit  
    -  The wall hole (required to pass refrigerant piping, electrical cables and drain line)  
      is on the unit right back 
     
    -  The installation location permit the unit to deliver air to all of the space  
    to be air-conditioned 
     
    -  The installation location is far away from any sunlight  
    -  The installation location is far away from any heat sources  
    -  The installation location avoid obstructions, which affect motion of supply and/or 
    return air to the unit 
     
    -  The installation location permit free service space around the unit right, left and top  
    (B) OUTDOOR UNIT 
    -  The electrical power supply is close to the outdoor unit  
    -  The installation location is close to the indoor unit  
    -  The installation location is able to support operating weight of outdoor unit  
    -  The installation location is far away from any sunlight  
    -  The installation location is free of dust or any material,  
      which can cause clogging of outdoor coil 
     
    -  The installation location allow sufficient space  
      for air circulation around the unit 
     
    -  The installation location allow sufficient space  
      for service and maintenance around the unit 
     
    (C)  REFRIGERANT PIPING LINES BETWEEN INDOOR AND OUTDOOR UNITS 
    -  The excessive length of refrigerant piping lines is avoided  
    -  The excessive height between indoor and outdoor units is avoided  
      
     
     
      
    						
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