Brother Gt3 Manual
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GT-3 Series 4. Printing Directly from Applications 71 (7) Press the Platen Button to insert the Platen, and check the clearance between the flap of the Clearance Sensor and the T-shirt. If the Platen height is appropriate, the space is around 2.0 mm, to avoid the fuzzy fibers on the surface. Adjust the Platen Height by moving Platen Height Adjustment Lever. z Make sure you check the space when the Platen is moving, so that Clearance Sensor works properly. While the platen stops, it is in upper position. z When the surface/back of the Clearance Sensor is dirty, it may damage the printing material when loading. Wipe off the dirt with a soft wet cloth with water. (See “6-1-2. Replacing the Wiper Cleaner and Cleaning the Caps / Wipers”.) z If the Platen height is too high, the T-shirt, Prin t Head, or both of them may be damaged when printing. (8) Press the Platen Button to eject the Platen. Adjust the hei ght by repeating the following steps (9)-(12). If the Platen height is appropriate, you can go to “4-6. Printing” to start printing. If not, go on to the following steps. (9) Loosen the Platen Fixing Lever. (10) Adjust the Platen height by turning the Platen He ight Adjustment Lever. The alphabets are the guide scales. (11) Tighten the Platen Fixing Lever securely. (12) Confirm the height by moving Platen with Platen Button. Repeat steps until the Plate height becomes appropriate. Clearance sensor The clearance should be around 2.0 mm T-s hi rt
GT-3 Series 4. Printing Directly from Applications 72 4-6. Printing CAUTION Ensure there is adequate space left for safe working. The Platen moves forward while operating. Do not handle the platen while printing. If your hand gets caught between the platen or the T-shirt tray and the covers, injury may result. Do not move the Platen by hand. The Printer may be mechanically and electrically damaged. Do not put your hands inside the covers while the printer’s power is turned on, otherwise your hands may touch against moving parts and this may result in injury. Take care not to let the liquids: Ink, Wash Liquid, Maintenance Solution, Pretreatment or waste liquid come into contact with your eyes or onto your skin, otherwise inflammation can result. In case of contact with eyes, do not rub but immediately rinse the eyes with water. Furthermore, do not drink the liquids: Ink, Wash Liquid, Maintenance Solution, Pretreatment or waste liquid under any circumstances, as they can cause vomiting and diarrhea. Keep the liquids out of the reach of children. 4-6-1. Applying the Pretreatment Pretreatment must be applied on a T-shirts to keep the Whit e ink on the surface of a T-shirt. Wear gloves to keep Pretreatment from the skin. z Use a heat press and thin and flat glass cloth sheet or fluori ne coated sheet (Teflon Sheet) to cure the Pretreatment. The surface must be as flat as possible in curing. If you use an oven, the fibers may not lay down flat causing low print quality. z Place glass cloth sheet or fluorine coated sheet (Teflon Sheet) to cover the pressed surface so that the T-shirt can be flat and even. z Water drops on the Pretreatment-cured surface turn stains, bec ause the white ink can sink into the T-shirt fibers. Do not wet the cured surface. Do not leave a Pretr eatment-cured T-shirt in a humid space. z Be aware of the temperature of the heat press in curing the Pretreatment. Temperature easily drops by continual curing. If the temperature is low, the Pretreatment can not make ink barrier on the surface of the T-shirt and the White ink may easily sink into the fibers and can not produce enough white. z Better to use an Urethane mat (continuous foam) to release more steam while curing. z If CMYK inks are printed on a Pre-treatment applied T-shirt, ink may washed off. Do not apply Pretreatment when you print without using White ink. z Pretreatment on some T-shirts may be seen easier after appli ed and cured. Wash lightly with water. Some dyes may be decolorized by Pretreatment, we recommen d you test the garment before printing. z Pretreatment mist may spread out when you use a spray and/or pretreatment applicator. Ventilate your room in operation. Wear a face mask or goggles as necessary.
GT-3 Series 4. Printing Directly from Applications 73 How to dilute Pretreatment : You can have some margins to dilute Pretreatment. Select the ratio for your material and purpose. Standard: Pretreatment 1 L + Distilled Water 2 L ( 1:2 volume ratio) thinner mix: Pretreatment 1 kg + Distilled Water 2 kg ( 1:2 weight ratio) rich mix: Pretreatment 1 L + Distilled Water 1 L( 1:1 volume ratio) When you dilute Pretreatment in rich condition, white is wh iter but halo mark around the pretreated area may be seen easily and the washability may be worse. On the other hand, when you dilute in thinner mix, the halo mark may be improved but the print may be less white, and the of the di luted Pretreatment may not be stable. How much Pretreatment to be applied by the area on thick black T-shirt: Area The amount of Pretreatment 14x16 30g 10x12 16g 7x8 8g Letter / A4 15g Pocket (10 x 10 cm) 3g How to apply with the spray: (1) Put the Pretreatment into the spray. Use an spray which can produce fine mists. (2) Put a T-shirt flat and apply by spraying the Pretreatment. Insert some plate so that the Pretreatment will not go into the back side. Weight the T-shirt before / after then you can see the amount of applied Pretreatment to help you acquaint. How to spray the Pretreatment Pretreatment mist may spread out when you use a spray and/or pretreatment applicator. Ventilate your room in operation. Wear a face mask or goggles as necessary. (3) Roll a roller on the surface so that the Pretreatment can sink equally. (4) Put the T-shirt on the heat press. Keep the surface flat without wrinkles. Use glass cloth sheet or fluorine coated sheet (Teflon Sheet) and press with high pressure. Curing conditi on is the same as ink: 180°C (356°F) in 35 seconds. (5) Remove the T-shirt from the heat press and cool.
GT-3 Series 4. Printing Directly from Applications 74 How to apply with the roller: (1) Pour the Pretreatment onto the tray. Place the roller into pretreatment and make it absorb enough pretreatment. Our option Roller is recommended to apply even and smooth. (2) Draw the roller softly and remove unnecessary pretreatment. Roll back and forth smoothly and slowly. Weight the T-shirt before / after then you can see the amount of applied Pretreatment to help you acquaint. (3) Put the T-shirt on the heat press. Keep the surface flat without wrinkles. Use glass cloth sheet or fluorine coated sheet (Teflon Sheet) and press with high pressure. Curing conditi on is the same as ink: 180°C (356°F) in 35 seconds. (4) Remove the T-shirt from the heat press and cool.
GT-3 Series 4. Printing Directly from Applications 75 4-6-2. Making One Print GT-3 receives the next print data from PC in printing. Just before you press the Print Button, confirm the Job Comment (or file name) and the counter on the display of the Control Panel. (1) Make sure the Print Button has been turned on, which indica tes your printer has received the print data successfully. (2) Make sure that the Platen is ejected and the printed ma terial is set properly. If not, press the Platen Button. (3) Make sure the Platen Height, The clearance between the Cl earance Sensor and the surface of the Print Heads should be app. 2 mm. Before / after you print on thicker material, use Platen Button to move the Platen to confirm the clearance. (4) Confirm the Job Comment on the Display shows the correct pr int job details. Check the counter whether it is 000 (new) or not (previous). (5) Press the Print Button to start printing operation. When the printing is completed, the Platen is ejected and an audible indication is given. If printing is to be stopped before it is finished, press Stop Bu tton to stop the operation. Then press Platen Button to eject the Platen. z By pressing the Print Button, your printer automatically starts cleaning the Print Head every 24 prints (default) or every numbers of prints you have set (see 7-2-5. Changing the Auto Head Cleaning Setting”), or after your printer has not been used for more than two hours. In this case, wait until the cleaning completes (takes about 20 seconds), and then printing will automatically start. z Keep away from the moving platen. z If the Platen is not at the appropriate position when the Print Button is pressed, it automatically adjusts the position to start printing. Press the Print Button again to start printing after the Platen is available z Do not open unlock or open the Cover during printing. If you do the power is turned off for safety reasons. 4-6-3. Printing More than One Print Using the Same Print Data After making one print following the procedure in “4-6-2. Making One Print”, you can continue making more prints using the same print data. (1) Confirm the Platen height and the Print Direction. (2) Press the Print Button to start printing. The counter indicates how many images are printed.
GT-3 Series 4. Printing Directly from Applications 76 4-7. Removing the T-shirt from the Platen (1) Hold the shirt slightly to allow are to get between the shirt and the platen. (2) Hold both shoulders of the T-shirt, and then pull it out straight from the Platen. Hold the T-shirt by the printed area on your side, which is easier to deal with the wet T-shirt safe. Be careful not to get wet ink on your hands or printed mate rial. Wash your hands or clothes with soap if stained. You cannot wash away the stained ink on the material because the ink may be absorbed into the fiber. 4-8. Curing the Ink onto the T-shirt To cure the ink onto the T-shirt, a heat press is handy and convenient in time and temperature control. The condition to cure ink is 180°C (356°F) in 35 seconds. When you print with White ink, use releas e paper. Use conveyor oven (tunnel) for mass production; it takes longer but the washability is a little improv ed, and the feel of the surface is softer than cured by a heat press. The condition is 160°C (320°F) at the printed surface in 3 minut es and 30 seconds by the conveyor oven shown below. Follow the instruction manual that comes with your Heat Pr ess and conveyor oven, and be sure to confirm the actual conditions (temperature inside and the actual curing test) before you start production. z The actual conditions of the heat pre ss and conveyor oven may be far from your expectations. The temperature in the tunnel part may not be even. To keep the washability, calibrate your conveyor oven and do test print. z The colors may be faded by washing and rubbing w hen the curing conditions is not appropriate. z The hat press and the oven should be used in a well ventilated environment. When curing the White ink, better to use an oven with much ink on the surface. The surface of an T-shirt by an oven feels more natural and by an heat press more flat and glittering. z After using the Heat Press, always confir m if the ink is completely dry and cured. z Make sure the surface of the Heat Press and glass cloth sheet or fluorine coated sheet (Teflon Sheet) are clean before and after curing the T-shirts. z Depending on the material, curing conduction may vary, be sure to test new materials before you use. Pretreated garment is easier to be burnt than the normal garment. z Printed colors may transfer when a printed surface rubs on a white or light-colored synthetic leather made of PVC (polyvinyl chloride). When printing CMYK-only garments, the CMYK ink may transfer to the White-only printed garment when they rub against each other. In those cases, clean the stains with a soft cloth or toothbrush with a household cleaner or alcohol.
GT-3 Series 5. Printing AR3 Files 77 5. Printing AR3 Files When saving a print data in AR3 format file, you can select the printing procedure by either of these two methods z Print an AR3 file with GT-3 File Viewer. You can check the detailed print conditions and ink cost before sending a print data to your printer. z Save AR3 files in a CompactFlash. You can pr int with Stand-alone printer without using PC. The procedure of printing AR3 files: (1) Use GT-3 FileOutput Printer Driver and save the print data in AR3 file format. See “5-1. Making Print Data in AR3 File”. (2) Send the AR3 file to your printer using GT-3 File Viewer or a USB flash drive. See “5-2. Reading AR3 Files Saved in a USB flash drive” or “5-3. Sending AR3 Files from GT-3 File Viewer to your Printer”. (3) Place the T-shirt on the Platen, adjust the Platen height and then print. See “4-5. Placing the T-shirt on the Platen”, 4-6. Printing, 4-7. Removing the T-shirt from the Platen and 4-8. Curing the Ink onto the T-shirt. 5-1. Making Print Data in AR3 File GT-3 cannot print GT-541 / GT-782 print data (*.arp). You cannot edit AR3 files; we recommend you save the data in the original format as well. (1) Create the artwork using a graphic application. See “4-2. Se tting the Applications’ Print Condition” for proper settings. (2) Select [ Print ]on [ File ] menu of the application. Print dialog box appears. (3) Select “Brother GT-3 FileOutput Printer Driver and cli ck Properties or Preferences for Printer Driver settings. (See 4-3. Setting the Printer Driver Condition .)
GT-3 Series 5. Printing AR3 Files 78 (4) Print with the applications print menu. Wait for a while until the following preview window appears. Click [ Save ] button. Depending on the application, the image size, resolution and PC spec, it may take a few minutes to open the Preview window after clicking “OK” or “Print”. Do not click “Print” or “OK” again. A print data example with White data (5) Save As dialog appears. Select where to save the data, enter the file name, select “GT Print File (*.ar3)” as the file type, and then click “Save”. The AR3 file is created and saved in the selected location.
GT-3 Series 5. Printing AR3 Files 79 5-2. Reading AR3 Files Saved in a USB flash drive z Use a USB flash drive: the capaci ty under 32 GB, FAT 32 formatted. z Your printer can only read AR3 files from a USB flash drive. (1) Insert the USB flash drive into the Slot in front of the Operation Panel. Do not insert the USB flash drive by force; it may destroy the saved data. (2) Select [ Print Data Load ] from the menu and press OK button. The information (Job Name or Job Comment, Ink Consumption, Platen Sizes, etc.) of the AR3 file in the USB fl ash drive is displayed. The folders in the USB flash drive are indicated with [ ]. (3) Select the file to be printed, and then press the OK Button. Your printer starts reading the USB flash drive and the Print Button on your printer’s Control Panel starts flashing. When the AR3 file finished reading, the printer bells and the Print Button turns on. If a file name of the data saved in a USB flash drive cannot read properly, see “7-1. Solving Printer Problems. Do not touch the USB flash drive while the Print Bu tton is flashing; it may destroy the saved data. Reading the USB flash drive may take more than two minutes depending on the stored data sizes. (4) Pull out the USB flash drive when you have finished printing the data. USB flash drive Slot
GT-3 Series 5. Printing AR3 Files 80 5-3. Sending AR3 Files from GT-3 File Viewer to your Printer (1) Double-click the AR3 file directly or se lect the GT-3 File Viewer in your PCs [ All Program ] > [ Brother GT-3 Tools] and click [ Browse… ] to open the AR3 file. (2) The file’s print condition by the Printer Driver and the preview (layout) appear in the following window. The information i n the Advanced Menu of the printer driver can be indicated by clicking the [ Details... ] button. When the White data is included (Color + White or White Only), the background indicates either black or Transparent Color. If no White data is included, the background indicates white. A print data example with White data A print data example only with Color data