Bosch Hd192 Manual

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OperatingôbSafety Instructions
Consignes de fonctionnementôbsécurité
Instrucciones de funcionamiento y seguridad
1877BOSCH99 (1877ô42672499)   www.boschtools.com
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HD192
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Work area safety
Keep work area clean and well lit. Cluttered
or dark areas invite accidents\b
\fo  not  operate  power  tools  in  explosive
atmospheres,  such  as  in  the  presence  of
flammable  liquids,  gases  or  dust.  Power
tools  create  sparks  which  may  ignite  the  dust
or fumes\b
Keep  children  and  bystanders  away  while
operating  a  power  tool.  Distractions  can
cause you to lose control\b
Electrical safety
Power  tool  plugs  must  match  the  outlet.
Never  modify  the  plug  in  any  way.  \fo  not
u s e   a n y   a d a p t e r   p l u g s   w i t h   e a r t h e d
(grounded)  power  tools.  Unmodified  plugs
and matching outlets will reduce risk of electric
shock\b
Avoid body contact with earthed or grounded
surfaces  such  as  pipes,  radiators,  ranges
and  refrigerators.  There  is  an  increased  risk
of  electric  shock  if  your  body  is  earthed  or
grounded\b
\fo  not  expose  power  tools  to  rain  or  wet
conditions.  Water  entering  a  power  tool  will
increase the risk of electric shock\b
\fo not abuse the cord. Never use the cord
for carrying, pulling or unplugging the power tool.  Keep  cord  away  from  heat,  oil,  sharp
edges or moving parts.  Damaged or entangled
cords increase the risk of electric shock\b
When  operating  a  power  tool  outdoors,
use an extension cord suitable for outdoor
use.  Use  of  a  cord  suitable  for  outdoor  use
reduces the risk of electric shock\b
If  operating  a  power  tool  in  a  damp  location is  unavoidable,  use  a  Ground  Fault  Circuit
Interrupter  (GFCI)  protected  supply.  Use of
an GFCI reduces the risk of electric shock\b
Personal safety
Stay  alert,  watch  what  you  are  doing  and
u s e   c o m m o n   s e n s e   w h e n   o p e r a t i n g   a power  tool.  \fo  not  use  a  power  tool  while
you are tired or under the influence of drugs,
alcohol or medication.  A moment of inattention
while  operating  power  tools  may  result  in
serious personal injury\b
Use  personal  protective  equipment.  Always
wear  eye  protection.  Protective  equipment
such as dust mask, nonskid safety shoes, hard
hat, or hearing protection used for appropriate
conditions will reduce personal injuries\b
Prevent  unintentional  starting.  Ensure  the
s w i t c h   i s   i n   t h e   o f f - p o s i t i o n   b e f o r e
connecting to power source and / or battery
p a c k ,   p i c k i n g   u p   o r   c a r r y i n g   t h e   t o o l .
Carrying  power  tools  with  your  finger  on  the
switch  or  energizing  power  tools  that  have  the
switch on invites accidents\b
Remove any adjusting key or wrench before
turning  the  power  tool  on.  A  wrench  or  a
key  left  attached  to  a  rotating  part  of  the
power tool may result in personal injury\b
\fo not overreach. Keep proper footing and
balance  at  all  times.  This  enables  better
c o n t r o l   o f   t h e   p o w e r   t o o l   i n   u n e x p e c t e d
situations\b
\fress properly. \fo not wear loose clothing
or  jewelry.  Keep  your  hair,  clothing  and
gloves  away  from  moving  parts.  Loose
clothes,  jewelry  or  long  hair  can  be  caught  in
moving parts\b
If  devices  are  provided  for  the  connection
of  dust  extraction  and  collection  facilities,
ensure  these  are  connected  and  properly
used.  Use  of  dust  collection  can  reduce  dust
related hazards\b
Power tool use and care
\f o   n o t   f o r c e   t h e   p o w e r   t o o l .   U s e   t h e
correct power tool for your application.  The
correct  power  tool  will  do  the  job  better  and safer at the rate for which it was designed\b
\fo not use the power tool if the switch does
not  turn  it  on  and  off.  Any  power  tool  that
c a n n o t   b e   c o n t r o l l e d   w i t h   t h e   s w i t c h   i s dangerous and must be repaired\b
Read  all  safety  warnings  and  all  instructions. 
Failure  to  follow  the  warnings
and instructions may result in electric shock, fire and/or serious injury\b
SAVE ALL WARNINGS AN\f INSTRUCTIONS FOR FUTURE REFERENCE
The  term  “power  tool”  in  the  warnings  refers  to  your  mainsoperated  (corded)  power  tool  or
batteryoperated (cordless) power tool\b
!WARNING
General Power Tool Safety Warnings
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\fisconnect the plug from the power source
and/or the battery pack from the power tool
before  making  any  adjustments,  changing
accessories,  or  storing  power  tools.  Such
preventive  safety  measures  reduce  the  risk  of
starting the power tool accidentally\b
Store  idle  power  tools  out  of  the  reach  of
children and do not allow persons unfamiliar
with the power tool or these instructions to
operate  the  power  tool.  Power  tools  are
dangerous in the hands of untrained users\b
Maintain power tools. Check for misalignment
or  binding  of  moving  parts,  breakage  of
parts  and  any  other  condition  that  may
affect the power tool’s operation. If damaged,
have  the  power  tool  repaired  before  use.
M a n y   a c c i d e n t s   a r e   c a u s e d   b y   p o o r l y
maintained power tools\b Keep cutting tools sharp and clean. 
Properly
maintained  cutting  tools  with  sharp  cutting
edges are less likely to bind and are easier to
control\b
Use  the  power  tool,  accessories  and  tool
bits etc. in accordance with these instructions,
taking into account the working conditions
and  the  work  to  be  performed.  Use  of  the
power  tool  for  operations  different  from  those
intended could result in a hazardous situation\b
Service
Have your power tool serviced by a qualified
r e p a i r   p e r s o n   u s i n g   o n l y   i d e n t i c a l
replacement  parts.  This  will  ensure  that  the
safety of the power tool is maintained\b
Wear  ear  protectors  with  impact  drilling.
Exposure to noise can cause hearing loss\b
Use  auxiliary  handle(s)  if  supplied  with  the
tool. Loss of control can cause personal injury\b
Hold  power  tool  by  insulated  gripping
surfaces,  when  performing  an  operation
where  the  cutting  accessory  may  contact
h i d d e n   w i r i n g   o r   i t s   o w n   c o r d .   C u t t i n g
accessory  contacting  a  live  wire  may  make
exposed  metal  parts  of  the  power  tool  live
and could give the operator an electric shock\b
Use  clamps  or  another  practical  way  to
secure  and  support  the  workpiece  to  a
stable platform.   Holding the work by hand or
against  your  body  leaves  it  unstable  and  may
lead to loss of control\b
\fo  not  drill,  fasten  or  break  into  existing
walls or other blind areas where electrical
w i r i n g   m a y   e x i s t . I f   t h i s   s i t u a t i o n   i s
unavoidable,  disconnect  all  fuses  or  circuit
breakers feeding this worksite\b
A l w a y s   w e a r   s a f e t y   g o g g l e s   o r   e y e
protection  when  using  this  tool.    Use  a
dust  mask  or  respirator  for  applications
which generate dust.
Use  thick  cushioned  gloves  and  limit  the
e x p o s u r e   t i m e   b y   t a k i n g   f r e q u e n t   r e s t
periods.  Vibration  caused  by  hammerdrill
action  may  be  harmful  to  your  hands  and
arms\b  Secure  the  material  being  drilled.  Never
h o l d   i t   i n   y o u r   h a n d   o r   a c r o s s   l e g s .
Unstable  support  can  cause  the  drill  bit  to
bind causing loss of control and injury\b
Position  the  cord  clear  of  rotating  bit.    \fo
not  wrap  the  cord  around  your  arm  or
wrist.    If  you  lose  control  and  have  the  cord
wrapped  around  your  arm  or  wrist  it  may
entrap you and cause injury\b
Position  yourself  to  avoid  being  caught
between  the  tool  or  side  handle  and  walls
or  posts.    Should  the  bit  become  bound  or
jammed  in  the  work,  the  reaction  torque  of
the tool could crush your hand or leg\b
I f   t h e   b i t   b e c o m e s   b o u n d   i n   t h e
w o r k p i e c e ,   r e l e a s e   t h e   t r i g g e r
i m m e d i a t e l y ,   r e v e r s e   t h e   d i r e c t i o n   o f
rotation  and  slowly  squeeze  the  trigger  to
back  out  the  bit.    Be  ready  for  a  strong
reaction  torque\b    The  drill  body  will  tend  to
twist in the opposite direction as the drill bit is
rotating\b
\fo not grasp the tool or place your hands
too  close  to  the  spinning  chuck  or  drill bit.  Your hand may be lacerated\b
When installing a drill bit, insert the shank
o f   t h e   b i t   w e l l   w i t h i n   t h e   j a w s   o f   t h e
c h u c k .     I f   t h e   b i t   i s   n o t   i n s e r t e d   d e e p
enough,  the  grip  of  the  jaws  over  the  bit  is reduced and the loss of control is increased\b
Safety Rules for Hammer \frills
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GFCI  and  personal  protection  devices  like
electrician’s  rubber  gloves  and  footwear  will
further enhance your personal safety\b
\fo  not  use  AC  only  rated  tools  with  a  \fC
power  supply.  While  the  tool  may  appear  to
work,  the  electrical  components  of  the  AC
rated  tool  are  likely  to  fail  and  create  a  hazard
to the operator\b
Keep  handles  dry,  clean  and  free  from  oil
and  grease.  Slippery  hands  cannot  safely
control the power tool\b
Use clamps or other practical way to secure
and  support  the  workpiece  to  a  stable
platform.   Holding the work by hand or against
your  body  is  unstable  and  may  lead  to  loss  of control\b
\fevelop  a  periodic  maintenance  schedule
for  your  tool.  When  cleaning  a  tool  be
careful  not  to  disassemble  any  portion  of t h e   t o o l   s i n c e   i n t e r n a l   w i r e s   m a y   b emisplaced or pinched or safety guard return
s p r i n g s   m a y   b e   i m p r o p e r l y   m o u n t e d . Certain  cleaning  agents  such  as  gasoline,c a r b o n   t e t r a c h l o r i d e ,   a m m o n i a ,   e t c \b   m a ydamage plastic parts\b Risk of injury to user\b The power cord must only
be serviced by a Bosch Factory Service Center
or Autho rized Bosch Service Station\b
Some dust created by power
sanding,  sawing,  grinding,
drilling,  and  other  construction  activities
contains chemicals known to cause cancer,
birth  defects  or  other  reproductive  harm.
Some examples of these chemicals are\b
• Lead from leadbased paints,
• Crystalline silica from bricks and cement and other masonry products, and
• Arsenic  and  chromium  from  chemically treated lumber\b
Y o u r   r i s k   f r o m   t h e s e   e x p o s u r e s   v a r i e s ,
depending  on  how  often  you  do  this  type  of
w o r k \b   T o   r e d u c e   y o u r   e x p o s u r e   t o   t h e s e
chemicals:  work  in  a  well  ventilated  area,  and
work with approved safety equipment, such as
those  dust  masks  that  are  specially  designed
to filter out microscopic particles\b
Additional Safety Warnings
!WARNING
\f o   n o t   u s e   d u l l   o r   d a m a g e d   b i t s   a n d
accessories.    Dull  or  damaged  bits  have  a
greater tendency to bind in the workpiece\b
When removing the bit from the tool avoid
c o n t a c t   w i t h   s k i n   a n d   u s e   p r o p e r
protective gloves when grasping the bit or
accessory.    Accessories  may  be  hot  after
prolonged use\b C h e c k   t o   s e e   t h a t   k e y s   a n d   a d j u s t i n g
w r e n c h e s   a r e   r e m o v e d   f r o m   t h e   d r i l l
before  switching  the  tool  "ON".    Keys  or
w r e n c h e s   c a n   f l y   a w a y   a t   h i g h   v e l o c i t y
striking you or a bystander\b
\fo  not  run  the  drill  while  carrying  it  at
your  side.    A  spinning  drill  bit  could  become
entangled with clothing and injury may result\b
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IMPORTANT\bSome  of  the  following  symbols  may  be  used  on  your  tool\b    Please  study  them
and  learn  their  meaning\b    Proper  interpretation  of  these  symbols  will  allow  you  to  operate  the
tool better and safer\b
Symbol Name \fesignation/Explanation
V VoltsVoltage (potential)
A AmperesCurrent
Hz Hertz Frequency (cycles per second)
W WattPower
kg Kilograms Weight
min Minutes Time
s SecondsTime
DiameterSize of drill bits, grinding wheels,  etc\b 
n0No load speedRotational speed, at no load
n Rated speed Maximum attainable speed 
\b\b\b/min Revolutions or reciprocation  Revolutions, strokes, surface speed, 
per minuteorbits etc\b per minute
0 Off position Zero speed, zero torque\b\b\b
1, \f, 3, \b\b\b Selector settings Speed, torque or position settings\b
I, II, III,Higher number means greater speed
Infinitely variable selector with off Speed is increasing from 0 setting
ArrowAction in the direction of arrow
Alternating currentType or a characteristic of current
Direct currentType or a characteristic of current
Alternating or direct currentType or a characteristic of current
Class II construction Designates Double Insulated 
Construction tools\b
Earthing terminalGrounding terminal
Warning symbol Alerts user to warning messages
Liion RBRC sealDesignates Liion battery recycling
program
NiCad RBRC seal Designates NiCad battery recycling
program
Read manual symbol Alerts user to read manual
Wear eye protection symbolAlerts user to wear eye protection
Symbols
0
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This symbol designates that this tool is listed by Underwriters Laboratories\bThis symbol designates that this tool is listed by the Canadian Standards
Association\b
This symbol designates that this tool is listed by the Canadian Standards
Association, to United States and Canadian Standards\b
This symbol designates that this tool complies to NOM Mexican Standards\b
This symbol designates that this tool is listed by the Intertek Testing
Services, to United States and Canadian Standards\b
Symbols (continued)
IMPORTANT\b Some  of  the  following  symbols  may  be  used  on  your  tool\b    Please  study  them
and  learn  their  meaning\b    Proper  interpretation  of  these  symbols  will  allow  you  to  operate  the
tool better and safer\b
This symbol designates that this tool is recognized by Underwriters Laboratories\b
This symbol designates that this tool is listed by Underwriters Laboratories,
to United States and Canadian Standards\b
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Functional Description and Specifications
D i s c o n n e c t   t h e   p l u g   f r o m   t h e   p o w e r   s o u r c e   b e f o r e   m a k i n g   a n y
assembly,  adjustments  or  changing  accessories\b  Such  preventive  safety
measures reduce the risk of starting the tool ac\3cidentally\b!WARNING
NOTE\b For tool specifications refer to the nameplate on your tool\b
REVERSING
SWITCH LEVER
VENTILATION
OPENINGS
GEAR SELECTION DIAL
CHUCK VARIABLE SPEED
CONTROLLED TRIGGER SWITCH
AUXILIARYHANDLE
FIG. 1
CHUCK KEY &
STORAGE AREA
Model number HD19\f
No load speed 1 n
0 01,150/min
No load speed \f n
0 03,000/min
Impact rate 1 019,550 BPM
Impact rate \f 051,000 BPMMaximum capacities
Chuck capacity 1/\f
Material 1 low \f high
Concrete 3/4 3/8
Aluminum 5/8 3/8
Steel 1/\f 1/4
Wood 11/\f NA
DRILLôbHAMMER DRILL
SELECTION SWITCH
Hammer \frill
DEPTH
GAUGE
HAND GRIP
RUBBERIZED GRIP
CORD
PROTECTOR
COLLAR MOUNT
LOCKING TEETH
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Assembly
\fisconnect  the  plug  from
the  power  source  before
m a k i n g   a n y   a s s e m b l y ,   a d j u s t m e n t s   o r
changing  accessories. Such  preventive
safety measures reduce the risk of starting the
tool accidentally\b
INS\fRTING BIT
For  small  bits,  open  jaws  enough  to  insert  the
bit  up  to  the  flutes\b  For  large  bits,  insert  the  bit
as  far  as  it  will  go\b  Center  the  bit  as  you  close
t h e   j a w s   b y   h a n d \b   T h i s   p o s i t i o n s   t h e   b i t
properly,  giving  maximum  contact  between  the
chuck jaws and the bit shank\b
To  tighten  chuck,  insert  key  into  each  of  the
three  key  holes  in  succession  and  tighten clockwise firmly\b The chuck can be released by
using one hole only (Fig\b \f)\b!WARNING
FIG. 2Counter
ClockwiseClockwise
AUxILIARy HAN\fLE
The  tool  must  be  supported  with  the  auxiliary
handle, which can be swiveled and locked into
1\f positions 360˚ around the collar mount\b
To  reposition  and/or  swivel  the  handle,  rotate
lower  portion  of  hand  grip  counterclockwise,
push  handle  forward  until  it  disengages  from
locking  teeth  in  the  collar  mount,  move  handle
to the desired position and push handle inward
until  it  engages  into  desired  position,  then
securely tighten hand grip clockwise (Fig\b 3)\b
\fEPTH GAUGE
Your  drilling  depth  can  be  preset  and/or
repeated by using the depth gauge\b
Setting  depth:  After  the  auxiliary  handle  is
installed,  make  sure  the  accessory  has  been
fully  inserted  into  the  chuck  before  setting  the
depth gauge (Fig\b 3)\b 
To  adjust  depth,  rotate  lower  portion  of  hand
grip  counterclockwise  to  loosen  depth  gauge, slide  depth  gauge  to  desired  position  and
securely tighten hand grip clockwise (Fig\b 3)\b
HAND GRIP
FIG. ôf
Counter
ClockwiseClockwise
Operating Instructions
VARIAbLE SPEE\f CONTROLLE\f TRIGGER SWITCH
Your tool is equipped with a variable speed trigger
switch\b  The tool can be turned ON or OFF by
squeezing  or  releasing  the  trigger\b    The  speed can  be  adjusted  from  the  minimum  to  maximum
nameplate RPM by the pressure you apply to the
trigger\b    Apply  more  pressure  to  increase  the speed  and  release  pressure  to  decrease  speed
(Fig\b 1)\b
LOCKING
TEETH
COLLAR MOUNT
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REVERSING SWITCH LEVER
This  tool  is  equipped  with  a  rotating  brush
reversing system\b This results in longer tool life
while maximizing power in both forward and re 
verse  directions\b  The  reverse  switch  can  be
oper ated from either the right or left side of the
tool\b FOR  FORWARD  ROTATION:  slide  switch  to
arrow marked forward (Fig\b 4)\b
FOR  REVERSE  RO TATION:  slide  the  slide
switch  to  arrow  marked  re verse\b  NOTE:  Tool
will not operate in middle position (Fig\b 5)\b
REVERSING
SWITCHLEVER
FIG. 4FIG. 5
REVERSING SWITCHLEVER
\fRILL/HAMMER \fRILL SELECTION SWITCH
The selector switch allows the tool to be set for
various  drilling/hammer  drilling  applications\b
M o v e   t h e   s e l e c t o r   s w i t c h   r i g h t   o r   l e f t
depending on the below applications (Fig\b 1)\b
\f o   n o t   o p e r a t e   t h e
selection  switch  until  the
tool come to a complete stop. Shifting during
rotation of the chuck can cause damage to the
tool\b Drill  only  action:    For  drilling  in
woods,  metals,  plastics  or  other
non concrete materials\b
D r i l l   w i t h   h a m m e r   a c t i o n :     F o r
drilling  in 
masonry,  asphalt,  tile  or
other similar hard materials\b!CAUTION
GEAR SELECTION \fIAL
Gear  selection:    The  proper  gear  selection  is
d i r e c t l y   r e l a t e d   t o   t h e   s p e e d   a n d   t o r q u e
required for various jobs\b  The following should
be adhered to when selecting the proper gear:
Speed  1  =    low  speed  with  high
torque Speed  \f  =    high  speed  with  low
torque
Changing  gears:  Change  gear  position  only
with  the  motor  at  a  complete  standstill\b    To
change  gears  rotate  the  gear  selection  dial\b    If
you have difficulties changing from one gear to
the  other,  turn  the  chuck  by  hand  until  the
gears engage (Fig\b 1)\b
CHUCK K\fY & STOR\bG\f \bR\f\b
Your  tool  is  equipped  with  a  chuck  key  that  is conveniently  located  on  the  cord  protector where it is always handy and unlikely to get lost
or misplaced\b
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							You  will  extend  the  life  of  your  bits  and  do
n e a t e r   w o r k   i f   y o u   a l w a y s   p u t   t h e   b i t   i n
c o n t a c t   w i t h   t h e   w o r k   b e f o r e   p u l l i n g   t h e
trigger\b  During  the  oper a tion,  hold  the  tool
firmly  and  exert  light,  steady  pressure\b  Too
much pressure at low speed will stall the tool\b
T o o   l i t t l e   p r e s s u r e   w i l l   k e e p   t h e   b i t   f r o m
cutting  and  cause  excess  friction  by  sliding
over  the  surface\b  This  can  be  damaging  to
both tool and bit\b
\fRILLING WITH VARIAb\ELE SPEE\f
The  trigger  controlled  variable  speed  feature
will  eliminate  the  need  for  center  punches  in
hard  materials\b  The  variable  speed  trigger
allows  you  to  slowly  increase  RPM\b  By  using
a  slow  starting  speed,  you  are  able  to  keep
the  bit  from  “wander ing”\b  You  can  increase
the  speed  as  the  bit  “bites”  into  the  work  by
squeezing the trigger\b
\fRILL bITS
Always inspect drill bits for excessive wear\b Use
only bits that are sharp and in good condition\b
T W I S T   B I T S :   A v a i l a b l e   w i t h   s t r a i g h t   a n d
reduced  shanks  for  wood  and  light  duty  metal
drilling\b  High  speed  bits  cut  faster  and  last
longer on hard ma terials\b
CARBIDE  TIPPED  BITS:  Used  for  drilling
stone,  con crete,  plaster,  cement  and  other
unusually  hard  nonmetals\b  Use  continuous
heavy  feed  pres sure  when  employing  carbide
tip bits\b
\fRILLING WOO\f
Be  certain  workpiece  is  clamped  or  anchored
firm ly\b  Always  apply  pressure  in  a  straight  line with  the  drill  bit\b  Maintain  enough  pressure  to
keep the drill “biting”\b
When  drilling  holes  in  wood,  twist  bits  can  be
used\b Twist bits may overheat unless pulled out
frequently to clear chips from flutes\b
Use  a  “backup”  block  of  wood  for  work  that  is
likely to splinter, such as thin materials\b
You  will  drill  a  cleaner  hole  if  you  ease  up  on
the  pressure  just  before  the  bit  breaks  through
the  wood\b  Then  complete  the  hole  from  the
back side\b
\fRILLING METAL
There  are  two  rules  for  drilling  hard  materials\b
First,  the  harder  the  material,  the  greater  the
pres sure you need to apply to the tool\b Second,
the  harder  the  material,  the  slower  the  speed\b
Here  are  a  couple  of  tips  for  drilling  in  metal\b
Lubri cate  the  tip  of  the  bit  occasionally  with
cutting oil except when drilling soft metals such
as alu minum, cop per or cast iron\b If the hole to
be drilled is fairly large, drill a smaller hole first,
then  enlarge  to  the  required  size,  it’s  often
f a s t e r   i n   t h e   l o n g   r u n \b   M a i n  t a i n   e n o u g h
pressure  to  assure  that  the  bit  does  not  just
spin in the hole\b This will dull the bit and greatly
shorten its life\b
\fRILLING MASONRy
Use carbidetipped masonry bit for cinder block,
mortar,  common  brick,  soft  stone  and  other
materials\b  The  amount  of  pressure  to  be  used
is  dependent  upon  the  type  of  material  being
drilled\b  Soft  materials  require  less  pressure
while the hard materials need more pressure to
prevent the drill bit from spinning\b
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Operating Tips
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